CN218618251U - A kind of storage and filtering equipment for catalyst hydrochloric acid used in the production of PVB - Google Patents
A kind of storage and filtering equipment for catalyst hydrochloric acid used in the production of PVB Download PDFInfo
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- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 title claims abstract description 262
- 238000003860 storage Methods 0.000 title claims abstract description 81
- 238000001914 filtration Methods 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000003054 catalyst Substances 0.000 title claims abstract description 18
- 239000000498 cooling water Substances 0.000 claims abstract description 24
- 238000009833 condensation Methods 0.000 claims abstract description 19
- 230000005494 condensation Effects 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000001035 drying Methods 0.000 claims abstract description 18
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 7
- 239000002274 desiccant Substances 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 239000003595 mist Substances 0.000 abstract description 8
- 239000012535 impurity Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 3
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 1
- 238000006359 acetalization reaction Methods 0.000 description 1
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/584—Recycling of catalysts
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Abstract
本实用新型提供一种生产PVB所用催化剂盐酸的储存过滤设备,包括冷凝装置及盐酸储罐,所述冷凝装置包括冷却水腔体及螺旋冷凝管,所述冷却水腔体上设置进水口和出水口,所述冷却水腔体安装在所述盐酸储罐的顶部,所述螺旋冷凝管置于所述冷却水腔体内,所述螺旋冷凝管的上端伸出所述冷却水腔体的顶面,所述螺旋冷凝管的下端与所述盐酸储罐的顶部连通,其特点是:所述螺旋冷凝管的上端上设置干燥装置,所述盐酸储罐的底部与一盐酸过滤装置连通。可以避免由于盐酸酸雾排放到大气中引起的污染和危害,避免盐酸挥发影响储罐内盐酸的浓度,避免盐酸在冷凝过程中引入的空气杂质和水蒸气,同时解决盐酸从储罐中直接投入生产使用的纯度问题。
The utility model provides storage and filtration equipment for catalyst hydrochloric acid used in the production of PVB, including a condensation device and a hydrochloric acid storage tank, the condensation device includes a cooling water cavity and a spiral condensation pipe, and a water inlet and an outlet are arranged on the cooling water cavity Water port, the cooling water cavity is installed on the top of the hydrochloric acid storage tank, the spiral condenser tube is placed in the cooling water cavity, and the upper end of the spiral condenser tube protrudes from the top surface of the cooling water cavity , the lower end of the spiral condensing pipe communicates with the top of the hydrochloric acid storage tank, which is characterized in that: a drying device is arranged on the upper end of the spiral condensing pipe, and the bottom of the hydrochloric acid storage tank communicates with a hydrochloric acid filtering device. It can avoid the pollution and harm caused by the discharge of hydrochloric acid mist into the atmosphere, avoid the volatilization of hydrochloric acid from affecting the concentration of hydrochloric acid in the storage tank, avoid air impurities and water vapor introduced during the condensation process of hydrochloric acid, and solve the problem of direct input of hydrochloric acid from the storage tank Purity issues for production use.
Description
技术领域technical field
本实用新型属于化工生产设备技术领域,具体说是一种生产PVB所用催化剂盐酸的储存过滤设备。The utility model belongs to the technical field of chemical production equipment, in particular to storage and filtration equipment for catalyst hydrochloric acid used in the production of PVB.
背景技术Background technique
在PVB工业生产的过程中,在催化剂盐酸的作用下,丁醛和聚乙烯醇发生缩醛反应。工厂通常先用溶剂将聚乙烯醇溶解然后在一定温度下加入一定纯度和特定浓度的丁醛和盐酸,在搅拌状态下,生产PVB的缩醛反应在盐酸的催化作用下完成。In the process of PVB industrial production, under the action of catalyst hydrochloric acid, butyraldehyde and polyvinyl alcohol undergo acetalization reaction. The factory usually dissolves polyvinyl alcohol with a solvent and then adds butyraldehyde and hydrochloric acid of a certain purity and concentration at a certain temperature. Under stirring, the acetal reaction for producing PVB is completed under the catalysis of hydrochloric acid.
在工业生产PVB的过程中,需要储备大量的原料和酸,以保证在生产的时候源源不断的进入生产线。但丁醛和盐酸在使用之前需要通过专用设备蒸馏提纯后再使用,这也使得生产周期延长并且造成能源消耗,专用的蒸馏设备还需占用额外的体积,管路复杂,增加生产和维护成本。因此,有必要设计一种盐酸的储存过滤设备,要求结构简单,成本低,便于维护,以实现盐酸的储存和提纯。In the process of industrial production of PVB, it is necessary to reserve a large amount of raw materials and acids to ensure that they can continuously enter the production line during production. Butyraldehyde and hydrochloric acid need to be distilled and purified by special equipment before use, which also prolongs the production cycle and causes energy consumption. The special distillation equipment also takes up extra volume, complicated pipelines, and increases production and maintenance costs. Therefore, it is necessary to design a storage and filtration equipment for hydrochloric acid, which requires simple structure, low cost, and easy maintenance to realize the storage and purification of hydrochloric acid.
一般情况下,工厂将新运输来的盐酸储存在专门的盐酸储罐中,然后通向生产线。盐酸储罐是与大气接通的以确保盐酸顺利的输出,储罐罐内是常压状态。但是,新运来的工厂新生产出来的盐酸的浓度一般在31% 左右,其温度往往高于大气温度。挥发性是盐酸本身的特性,在盐酸的温度与大气温度相差越大时,在大气气压越低的时候,都会导致盐酸的大量挥发。因此,盐酸的挥发问题急需解决。盐酸挥发溢出的酸雾,不仅污染了空气,而且还浪费了资源、增加了成本,并且在工厂内盐酸储罐集中的地方,会嗅到浓烈的盐酸味道,对人体造成伤害。Under normal circumstances, the factory stores the newly transported hydrochloric acid in a special hydrochloric acid storage tank, and then leads to the production line. The hydrochloric acid storage tank is connected to the atmosphere to ensure the smooth output of hydrochloric acid, and the storage tank is under normal pressure. However, the concentration of newly produced hydrochloric acid from newly shipped factories is generally around 31%, and its temperature is often higher than atmospheric temperature. Volatility is a characteristic of hydrochloric acid itself. When the temperature of hydrochloric acid is different from the atmospheric temperature, or when the atmospheric pressure is lower, a large amount of hydrochloric acid will volatilize. Therefore, the volatilization problem of hydrochloric acid urgently needs to be solved. The acid mist from the volatilization of hydrochloric acid not only pollutes the air, but also wastes resources and increases costs. In addition, in the factory where hydrochloric acid storage tanks are concentrated, there will be a strong smell of hydrochloric acid, which will cause harm to the human body.
中国专利(申请号201420390504.4)公开了本实用新型涉及一种盐酸储罐冷凝除雾装置,其包括冷凝管,冷凝管为螺旋状酸雾冷凝管,管体弯曲呈螺旋状;螺旋状酸雾冷凝管竖向穿过内置冷却水的桶体,且管的上、下端口分别通入大气和盐酸储罐的盐酸中;桶体上设置通入和排出冷却水的冷却水管。该专利利用通入循环水的冷凝管将挥发的盐酸冷凝回储罐中,节省了生产成本,保护了自然环境。Chinese patent (application number 201420390504.4) discloses that the utility model relates to a hydrochloric acid storage tank condensation demister device, which includes a condensation pipe, the condensation pipe is a spiral acid mist condensation pipe, and the pipe body is bent in a spiral shape; the spiral acid mist condensation The pipe vertically passes through the barrel with built-in cooling water, and the upper and lower ports of the pipe are respectively connected to the atmosphere and the hydrochloric acid in the hydrochloric acid storage tank; the barrel is provided with cooling water pipes for entering and discharging the cooling water. This patent utilizes the condensing pipe leading into the circulating water to condense the volatilized hydrochloric acid back into the storage tank, which saves the production cost and protects the natural environment.
上述专利存在的问题如下:The problems of the above-mentioned patents are as follows:
1、这种上端与大气连通的盐酸储罐无疑也会引入大气中的杂质和水蒸气,对储罐内盐酸的浓度和纯度产生一定的影响。1. This kind of hydrochloric acid storage tank whose upper end is connected to the atmosphere will undoubtedly introduce impurities and water vapor in the atmosphere, which will have a certain impact on the concentration and purity of hydrochloric acid in the storage tank.
2、盐酸储罐中没有酸度检测仪,无法实时掌控储罐内盐酸的质量。2. There is no acidity detector in the hydrochloric acid storage tank, so it is impossible to control the quality of hydrochloric acid in the storage tank in real time.
3、储罐中的盐酸不能直接投入生产使用,还需加装过滤提纯装置。3. The hydrochloric acid in the storage tank cannot be directly put into production and use, and a filtration purification device needs to be installed.
因此,如何设计一种生产PVB所用催化剂盐酸的储存过滤设备,避免由于盐酸酸雾排放到大气中引起的污染和危害,避免盐酸挥发影响储罐内盐酸的浓度,避免盐酸在冷凝过程中引入的空气杂质和水蒸气,同时解决盐酸从储罐中直接投入生产使用的纯度问题。这都是本领域亟待解决的技术问题。Therefore, how to design a storage and filtration equipment for the catalyst hydrochloric acid used in the production of PVB, avoid the pollution and harm caused by the discharge of hydrochloric acid mist into the atmosphere, avoid the volatilization of hydrochloric acid from affecting the concentration of hydrochloric acid in the storage tank, and avoid the introduction of hydrochloric acid during the condensation process. Air impurities and water vapor, while solving the purity problem of hydrochloric acid directly put into production from the storage tank. These are all technical problems to be solved urgently in this area.
实用新型内容Utility model content
本实用新型为解决现有技术存在的上述问题,提供一种生产PVB所用催化剂盐酸的储存过滤设备,避免由于盐酸酸雾排放到大气中引起的污染和危害,避免盐酸挥发影响储罐内盐酸的浓度,避免盐酸在冷凝过程中引入的空气杂质和水蒸气,同时解决盐酸从储罐中直接投入生产使用的纯度问题。In order to solve the above-mentioned problems existing in the prior art, the utility model provides a storage and filtering device for hydrochloric acid catalyst used in the production of PVB, which avoids the pollution and harm caused by the discharge of hydrochloric acid mist into the atmosphere, and avoids the volatilization of hydrochloric acid from affecting the hydrochloric acid in the storage tank. Concentration, to avoid air impurities and water vapor introduced by hydrochloric acid during the condensation process, and at the same time solve the purity problem of hydrochloric acid directly put into production from the storage tank.
本实用新型的目的是通过以下技术方案实现的:The purpose of this utility model is achieved by the following technical solutions:
一种生产PVB所用催化剂盐酸的储存过滤设备,包括冷凝装置及盐酸储罐,所述冷凝装置包括冷却水腔体及螺旋冷凝管,所述冷却水腔体上设置进水口和出水口,所述冷却水腔体安装在所述盐酸储罐的顶部,所述螺旋冷凝管置于所述冷却水腔体内,所述螺旋冷凝管的上端伸出所述冷却水腔体的顶面,所述螺旋冷凝管的下端与所述盐酸储罐的顶部连通,其特征在于,所述螺旋冷凝管的上端上设置干燥装置,所述盐酸储罐的底部与一盐酸过滤装置连通。A kind of storage and filtering equipment for catalyst hydrochloric acid used in the production of PVB, comprising a condensing device and a hydrochloric acid storage tank, the condensing device includes a cooling water cavity and a spiral condensation pipe, the cooling water cavity is provided with a water inlet and a water outlet, the The cooling water cavity is installed on the top of the hydrochloric acid storage tank, the spiral condenser tube is placed in the cooling water cavity, the upper end of the spiral condenser tube protrudes from the top surface of the cooling water cavity, and the spiral condenser The lower end of the condensation pipe communicates with the top of the hydrochloric acid storage tank. It is characterized in that a drying device is arranged on the upper end of the spiral condensation pipe, and the bottom of the hydrochloric acid storage tank communicates with a hydrochloric acid filtering device.
对上述技术方案的改进:所述干燥装置为上端口和下端口均为收口的干燥杯,所述干燥杯的下端口与所述螺旋冷凝管上端对接,所述干燥杯内置于干燥剂颗粒。Improvement to the above technical solution: the drying device is a drying cup with closed upper and lower ports, the lower port of the drying cup is connected to the upper end of the spiral condenser tube, and the drying cup is built with desiccant particles.
对上述技术方案的进一步改进:所述盐酸过滤装置的底部引出的管路上先后设置计量装置和反应装置。A further improvement to the above technical solution: a metering device and a reaction device are arranged successively on the pipeline drawn from the bottom of the hydrochloric acid filtering device.
对上述技术方案的进一步改进:连接所述盐酸过滤装置与所述计量装置之间的管路上设置阀门。A further improvement to the above technical solution: a valve is set on the pipeline connecting the hydrochloric acid filtering device and the metering device.
对上述技术方案的进一步改进:所述盐酸储罐内设置pH检测装置。A further improvement to the above technical solution: a pH detection device is installed in the hydrochloric acid storage tank.
对上述技术方案的进一步改进:所述盐酸过滤装置中的滤芯为盐酸过滤用滤芯。A further improvement to the above technical solution: the filter element in the hydrochloric acid filtration device is a filter element for hydrochloric acid filtration.
对上述技术方案的进一步改进:所述盐酸储罐的中部为圆筒形,所述盐酸储罐的顶部和底部均为缩径收口,所述盐酸储罐底部上设置支架。A further improvement to the above technical solution: the middle part of the hydrochloric acid storage tank is cylindrical, the top and bottom of the hydrochloric acid storage tank are both narrowed, and the bottom of the hydrochloric acid storage tank is provided with a bracket.
本实用新型的优点和积极效果是:Advantage and positive effect of the present utility model are:
1、本实用新型具有结构简单、易拆卸的特点,避免了因结构复杂导致的维护成本高昂问题;1. The utility model has the characteristics of simple structure and easy disassembly, which avoids the problem of high maintenance cost caused by complex structure;
2、本实用新型避免了空气中的杂质进入到盐酸储罐;2. The utility model prevents impurities in the air from entering the hydrochloric acid storage tank;
3、本实用新型将多种装置合并在一个盐酸储罐中,以较少的成本完成盐酸的高质量储存;3. The utility model combines various devices in one hydrochloric acid storage tank, and completes the high-quality storage of hydrochloric acid with less cost;
4、本实用新型避免了盐酸酸雾渗出导致的环境问题,可将盐酸挥发的酸雾回收利用;4. The utility model avoids the environmental problems caused by the leakage of hydrochloric acid mist, and can recycle the acid mist volatilized by hydrochloric acid;
5、本实用新型可以实现盐酸经滤芯的过滤后,无需再次蒸馏,可直接投入使用;5. The utility model can realize that after the hydrochloric acid is filtered through the filter element, there is no need to distill it again, and it can be directly put into use;
6、本实用新型在盐酸储罐中装有pH检测装置,可以实时反馈盐酸储罐内盐酸的pH值;6. The utility model is equipped with a pH detection device in the hydrochloric acid storage tank, which can feed back the pH value of the hydrochloric acid in the hydrochloric acid storage tank in real time;
7、本实用新型提高了生产效率,节省了能源消耗,提高了生产标准,为PVB高质量生产创造了条件。7. The utility model improves production efficiency, saves energy consumption, improves production standards, and creates conditions for high-quality PVB production.
附图说明Description of drawings
图1是本实用新型一种生产PVB所用催化剂盐酸的储存过滤设备的连接结构示意图。Fig. 1 is a connection structure schematic diagram of a kind of storage and filtration equipment for producing PVB catalyst hydrochloric acid used in the utility model.
图中编号为:1-干燥装置、2-冷凝装置、3-盐酸储罐、4-pH检测装置、5-盐酸过滤装置、6-支架、7-阀门、8-计量装置、9-反应装置。The numbers in the figure are: 1-drying device, 2-condensing device, 3-hydrochloric acid storage tank, 4-pH detection device, 5-hydrochloric acid filtering device, 6-support, 7-valve, 8-metering device, 9-reaction device .
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明:Below in conjunction with accompanying drawing, the utility model is described in further detail:
参见图1,本实用新型一种生产PVB所用催化剂盐酸的储存过滤设备的实施例,包括冷凝装置2及盐酸储罐3,所述冷凝装置2包括冷却水腔体及螺旋冷凝管,所述冷却水腔体上设置进水口和出水口,所述冷却水腔体安装在所述盐酸储罐3的顶部,所述螺旋冷凝管置于所述冷却水腔体内,所述螺旋冷凝管的上端伸出所述冷却水腔体的顶面,所述螺旋冷凝管的下端与所述盐酸储罐3的顶部连通,所述螺旋冷凝管的上端上设置干燥装置1,所述盐酸储罐3的底部与一盐酸过滤装置5连通。Referring to Fig. 1, a kind of embodiment of the storage filter equipment of the used catalyst hydrochloric acid of the production of PVB of the present utility model comprises
具体而言:上述干燥装置1为上端口和下端口均为收口的干燥杯,所述干燥杯的下端口与所述螺旋冷凝管上端对接,所述干燥杯内置于干燥剂颗粒。Specifically: the above drying device 1 is a drying cup with closed upper port and lower port, the lower port of the drying cup is docked with the upper end of the spiral condenser tube, and the drying cup is built with desiccant particles.
进一步地,上述盐酸过滤装置5的底部引出的管路上先后设置计量装置8和反应装置9。Further, a
再进一步地,上述连接所述盐酸过滤装置5与所述计量装置8之间的管路上设置阀门7。Still further, a
又进一步地,在上述盐酸储罐3内设置pH检测装置。Still further, a pH detection device is provided in the above-mentioned hydrochloric
优选地,所述盐酸过滤装置5中的滤芯为盐酸过滤用滤芯。Preferably, the filter element in the hydrochloric
更进一步地,上述盐酸储罐3的中部为圆筒形,所述盐酸储罐3的顶部和底部均为缩径收口,所述盐酸储罐3底部上设置支架6。Further, the middle part of the hydrochloric
使用时,将不与盐酸反应的干燥剂颗粒放入干燥装置1的干燥杯中,冷凝水从冷凝装置2的冷却水腔体下方的进水口进入其中,对螺旋冷凝管进行冷却后,冷凝水再从冷却水腔体上方的出水口流出。When in use, put the desiccant particles that do not react with hydrochloric acid into the drying cup of the drying device 1, and the condensed water enters it from the water inlet below the cooling water cavity of the
将盐酸注入并保存在储罐3中,当盐酸气体挥发时,冷凝装置2可以将盐酸气体冷却重新收集再流回盐酸储罐3中,此外,上方的干燥装置1可以吸收空气中的水蒸气,同时阻挡空气中的灰尘杂质。盐酸储罐3中装有pH检测装置4,可以实时反馈储罐内盐酸的pH值。储罐3下方的盐酸过滤装置5采用盐酸过滤用滤芯,可以在重力的作用下对盐酸进行过滤。过滤完后的盐酸可通过阀门7后直接经计量装置8按照用量投入到反应装置9中使用。Inject and store the hydrochloric acid in the
在生产时,打开阀门7可将过滤提纯后的盐酸流入计量装置8,按照需要的量再投入反应装置9中。During production, the hydrochloric acid after filtering and purifying can flow into the
上述说明并非是对本实用新型的限制,本实用新型也并不限于上述举例,本技术领域的普通技术人员,在本实用新型的实质范围内所做出的变化、改型、添加或替换,也应属于本实用新型的保护范围。The above description is not a limitation to the present utility model, and the present utility model is not limited to the above-mentioned examples. Any changes, modifications, additions or replacements made within the essential scope of the present utility model by those of ordinary skill in the art are also acceptable. Should belong to the protection scope of the present utility model.
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