CN218617581U - Hopper with packing function - Google Patents
Hopper with packing function Download PDFInfo
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- CN218617581U CN218617581U CN202222943904.0U CN202222943904U CN218617581U CN 218617581 U CN218617581 U CN 218617581U CN 202222943904 U CN202222943904 U CN 202222943904U CN 218617581 U CN218617581 U CN 218617581U
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- hopper
- lifting
- material roll
- roller device
- rotating
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Abstract
The utility model relates to a hopper with a packing function, which comprises a hopper, a lifting driving roller device and a winding machine; the hopper is a V-shaped hopper; the material roll can move along the length direction of the V-shaped hopper; a hollow cavity is formed in the middle of the bottom of the hopper, and the lifting driving roller device is installed on the hollow cavity; the lifting driving roller device comprises a lifting driving element and a driving roller device; the top of one side of the material baffle of the hopper is provided with the winding machine. The utility model discloses a hopper with packing function, whole material, rolling tail arrangement, winding packing and ejection of compact process of connecing rely on completely the utility model discloses itself, the manual work cooperate the operation can, need not outside hoist and mount machinery completely, easy and simple to handle, efficient, can show when practicing thrift the time spent, save artifically, and guarantee that the product is intact.
Description
Technical Field
The utility model relates to a connect hopper of material, it has the packing function, belongs to the mechanical equipment field.
Background
When the film, the metal foil, the paper and the cloth are produced in a roll, the film, the metal foil, the paper and the cloth can be generally rolled without a mandrel; after the whole production is finished, the whole production is generally cut into a plurality of narrow rolls according to the actual application requirements for specific use. After the existing splitting machine finishes splitting and winding, a split material roll needs to be transferred away as soon as possible so as to be used continuously.
The cut material rolls are separated one by one, then the tail is wound manually and is finished, then the material rolls are transferred to a winding packer to be wound and packaged, and finally the identification label is pasted, so that the material rolls can be put in storage.
Even if the material is cut, the diameter of the material roll is relatively large, the weight is heavy, and the material roll can be transferred only by depending on a hoisting machine; the method comprises the following steps of tail winding sorting, transferring and winding, each step needs to depend on a hoisting machine, so that the operation process is complex, the hoisting device needs to be dismantled within certain time, and time and labor are wasted; and the products are easily scratched in the dismounting process of the hoisting appliance, so that the products are damaged.
Therefore, it is necessary to improve the equipment after cutting, realize the integration function, and reduce the processes of hoisting, transferring, etc., thereby saving time, labor and ensuring the intact product.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a hopper with packing function, integrated multiple functions to reduce hoist and mount, shift the process, thereby when practicing thrift, save the manual work, and guarantee that the product is intact.
In order to achieve the purpose of the utility model, the utility model provides a hopper with a packing function, which comprises a hopper, a lifting driving roller device and a winding machine;
the hopper is a V-shaped hopper, a feeding plate is arranged on one side of the hopper, and a material baffle plate is arranged on the other side of the hopper;
the hopper cavity is lower than a discharging platform of the front slitting and winding machine;
the material roll can move along the length direction of the V-shaped hopper;
a hollow cavity is formed in the middle of the bottom of the hopper, and the lifting driving roller device is installed on the hollow cavity;
the lifting driving roller device comprises a lifting driving element and a driving roller device;
the bottom of the lifting driving element is fixedly arranged on the frame of the hopper, and the top of the lifting driving element is provided with a driving roller device;
lifting plates are arranged at two ends of the driving roller device, and a rotating roller is arranged between the lifting plates at two sides;
the number of the rotating rollers is 2, and the rotating rollers are respectively positioned on two sides of the middle plane of the bottom of the V-shaped hopper;
two ends of the rotating roller are arranged on the lifting plate through bearing seats;
wherein the rotating roller on one side is connected with a roller driving element;
the lifting driving element can drive a material roll rotating and supporting platform consisting of 2 rotating rollers to lift;
when the driving roller device descends, the material roll rotating and supporting platform is completely positioned below the V-shaped hopper cavity of the hopper;
when the driving roller device is lifted, the material roll rotating support platform protrudes upwards out of the V-shaped hopper cavity of the hopper, namely the tops of 2 rotating rollers are higher than the material receiving V-shaped plane of the hopper, so that the material roll in the hopper can be lifted from the bottom, and the material roll is separated from the material receiving V-shaped plane;
the top of one side of the striker plate of the hopper is provided with the winding machine.
As a further improvement of the utility model, a plurality of rollers are arranged in the material receiving V-shaped hopper of the hopper;
the rollers are arranged on the feeding plate and the material baffle plate on two sides of the material receiving V-shaped hopper;
the rollers are arranged from one side to the other side of the feeding plate and the material baffle plate and are distributed in the whole transverse area.
Further, the rollers are universal wheels.
As a further improvement of the utility model, the bottom of the hopper is provided with a base;
the bottom of the hopper is hinged with the base through a swinging shaft, and the hopper can swing left and right relative to the base around the swinging shaft.
Further, a driving oil cylinder is arranged between the hopper and the base platform;
the cylinder body of the driving oil cylinder is hinged on the base platform through a first hinge shaft;
the top of a piston rod of the driving oil cylinder is hinged to the hopper through a second hinge shaft.
Furthermore, a stop block is arranged on the base;
the dog is equipped with 2, is located respectively the both sides of hopper.
As a further improvement of the present invention, the lifting driving element is a lifting airbag device;
a fixed cross beam is arranged in the frame of the hopper;
a lifting cross beam is arranged between the lifting plates at the two sides;
the lifting air bag device is arranged between the fixed cross beam and the lifting cross beam.
As a further improvement of the present invention, the roller driving element is a motor;
the roller driving element is connected with the rotating roller through a transmission mechanism.
Further, the transmission mechanism is a chain transmission mechanism or a belt transmission mechanism.
As a further improvement of the utility model, the winding machine is only provided with 1 machine which is positioned at one side end part of the striker plate;
and one end of the hopper, which is provided with the winding machine, is a material roll discharging end.
The utility model discloses a hopper with packing function installs at the rear of cutting the rolling machine, can incline the hopper rotation according to the demand, links up with the ejection of compact platform of cutting the rolling machine mutually, can form artifical passageway of walking after rising between with cutting the rolling machine, convenient operation; the tilting rotation of the hopper can be operated manually or by means of a driving oil cylinder.
The utility model discloses a hopper with packing function, during the use, the step roughly as follows:
1. pushing the cut material roll from the cutting and winding machine into a hopper;
2. the hopper is restored to be in a vertical state, and a plurality of material rolls are positioned in the hopper;
3. the lifting driving roller device works, namely the lifting air bag device is controlled to be inflated, the driving roller device is lifted, the top parts of 2 rotating rollers support the two sides of the bottom of all the material rolls, and all the material rolls are simultaneously supported from the hopper;
the roller driving element works to enable the rotating roller to drive all the material rolls to rotate actively, so that the material tails of the material rolls are retracted to the material rolls; finally, fixing is carried out, so that material rolls are prevented from being scattered;
4. after the material roll is finished, the driving roller device descends to drop the material roll on the roller;
5. manually pushing the 1 material roll closest to the end along a roller, namely the installation area of the winding machine;
6. manually arranging the material roll; then placing paperboards at two ends of the material roll according to requirements, and protecting the two ends of the material roll;
7. pulling out a film head of a winding film on a winding machine and attaching the film head to the outer surface of a material roll;
8. the lifting air bag device is controlled to be inflated with air, the driving roller device is lifted, the top parts of 2 rotating rollers support two sides of the bottom of the material roll, and the material roll is supported from the hopper; then the roller driving element works to enable the rotating roller to drive the material roll to rotate actively, so that the winding film is wound on the outer circular surface of the material roll to realize packaging and fixing; the winding film can fix the paper boards at the two sides of the material roll;
9. the lifting air bag device is deflated, and the material roll wound and packaged is dropped onto the roller in the hopper again;
manually pushing the material roll along the roller, pushing the material roll out from the end part of the hopper, pushing the material roll onto a transfer vehicle for temporary storage, and finally transporting the material roll to a warehouse for storage;
10. manually pushing the next 1 material roll closest to the end to the installation area of the winding machine along the roller, and restarting the work of the step 7-the step 9 until all the material rolls in the hopper are wound with the winding film, the packaging fixation is completed, and all the material rolls are transferred to the transfer car.
At this moment, the utility model discloses a material book is whole to be emptied in the hopper with packing function, can wait next time to connect the material.
Step 7 may be performed in step 8, that is, after the rotating roller is lifted to support the material roll, the film head of the winding film is pulled out to be attached to the outer surface of the material roll, and then the winding film is wound around the material roll.
The utility model discloses a hopper with packing function, whole material, rolling tail arrangement, winding packing and ejection of compact process of connecing rely on completely the utility model discloses itself, the manual work cooperate the operation can, need not outside hoist and mount machinery completely, easy and simple to handle, efficient, can show when practicing thrift the time spent, save artifically, and guarantee that the product is intact.
Drawings
Fig. 1 is a side view of the overall structure of the packing hopper of the present invention;
fig. 2 is a rear view of the overall structure of the hopper with packing function of the present invention;
FIG. 3 is an enlarged partial schematic view of FIG. 1;
FIG. 4 is a schematic view of the material receiving state of the present invention;
FIG. 5 is a rear view of the overall structure with a winder;
FIG. 6 is a top view of the overall structure;
fig. 7 is a schematic view of the working state of the winding machine.
Detailed Description
The following describes the embodiments of the present invention in further detail with reference to the attached drawings.
The whole structure of the hopper with the packing function of the utility model is shown in figures 1 and 2, and the hopper is provided with a hopper 1, wherein the hopper 1 is a V-shaped hopper as a whole and can store material rolls A; one side of the V-shaped hopper of the hopper 1 is provided with a feeding plate 11, and the other side is provided with a material baffle plate 12; the bottom of the hopper 1 is provided with a base 2, the bottom of the hopper 1 is hinged with the base 2 through a swinging shaft 21, and the hopper 1 can swing left and right relative to the base 2 around the swinging shaft 21. Be equipped with actuating cylinder 3 between hopper 1 and the base platform, actuating cylinder 3's cylinder body is articulated through first articulated shaft 31 and is installed on the base platform, the top of actuating cylinder 3's piston rod 32 is articulated through second articulated shaft 33 and is installed on the hopper 1, in this embodiment, second articulated shaft 33 is located the lower part of feed plate 11.
A lifting driving roller device 4 is arranged below the middle of the material receiving V-shaped hopper of the hopper 1; the overall structure of the lifting drive roller device 4 can be referred to fig. 3; a fixed cross beam 41 is arranged in a frame of the hopper 1, a lifting air bag device 42 is arranged above the fixed cross beam 41, a driving roller device is arranged above the lifting air bag device 42, a lifting cross beam 43 is arranged in the middle of the driving roller device, and the lifting cross beam 43 is connected with the lifting air bag device 42; two ends of the lifting beam 43 are provided with lifting plates 44, the lifting plates 44 are U-shaped plates, rotating rollers 45 are arranged between the lifting plates 44 at two sides, and the rotating rollers 45 are provided with 2 rollers and are respectively positioned at two sides of the middle plane of the bottom of the V-shaped hopper; both ends of the rotating roller 45 are mounted on the lifting plate 44 through bearing blocks 46. The rotating roller 45 on one side is connected with a roller driving element 47, the roller driving element 47 is a motor, and the roller driving element 47 is connected with the rotating roller 45 through a transmission mechanism 48 such as chain transmission or belt transmission; preferably, the roller drive element 47 is also mounted and fixed on the lifting beam 43 or the lifting plate 44. The middle of the material receiving V-shaped hopper of the hopper 1 is a hollow cavity 14, and the rotating roller 45 is positioned at the position of the hollow cavity 14. The rotating roller 45 is provided along the longitudinal direction of the hopper 1 in the axial direction (i.e., the direction of the rotating shaft).
The lifting air bag device 42 of the lifting driving roller device 4 is controlled to act, so that the driving roller device can be lifted or lowered; the lifting air bag device 42 is deflated, so that when the driving roller device is lowered, 2 rotating rollers 45 are completely positioned below the material receiving V-shaped plane of the hopper 1 and cannot be contacted with a material roll A; the lifting air bag device 42 is controlled to be inflated with air, when the driving roller device is lifted, the tops of 2 rotating rollers 45 are higher than the receiving V-shaped plane of the hopper 1, are in contact with the bottom of the material roll A, and lift the material roll A, so that the material roll A is separated from the receiving V-shaped plane.
As shown in fig. 4, accomplish the pending material of cutting and roll up a ', enter into from cutting rolling machine B the utility model discloses a during in the hopper with packing function, actuating cylinder 3 moves, does in this embodiment actuating cylinder 3's piston rod 32 withdrawal drops feed plate 11 to link up mutually with the ejection of compact platform of cutting rolling machine B, nevertheless hopper 1 is whole still to be less than cut rolling machine B's ejection of compact platform, thereby make things convenient for pending material to roll up A' and impel from cutting rolling machine B in the hopper 1.
When the material roll A enters the hopper 1, the discharge of the slitting and winding machine B is finished, and the slitting machine can be put into use again; while the hopper 1 starts the subsequent disposal of the roll a. In particular, the actuating cylinder 3 is actuated first, in this embodiment, the piston rod 32 of the actuating cylinder 3 is extended, so that the hopper 1 is raised, and finally the hopper 1 is in a vertical state, as shown in fig. 1. At this time, the lifting driving roller device 4 can work, that is, the lifting airbag device 42 is controlled to be inflated, the driving roller device is lifted, the top of 2 rotating rollers 45 support the two sides of the bottom of the material roll a, the material roll a is supported from the hopper 1, then the roller driving element 47 works, the rotating rollers 45 drive the material roll a to rotate actively, so that the tail of the material roll a is collected on the material roll a, and finally the material roll a is fixed, and the material roll a is prevented from being scattered.
Further, as shown in fig. 4, a stopper 22 is disposed on the base 2, and the stopper 22 has 2 blocks, which are respectively located at two sides of the hopper 1 and can limit two positions of the hopper 1, which are lowered or raised; that is, as shown in fig. 4, when the hopper 1 is tilted leftward, the left side of the hopper 1 abuts against the left stopper 22 to realize the limit; as shown in fig. 7, when the hopper 1 is raised to the right, the right side of the hopper 1 abuts against the right stop 22 to effect a stop.
A plurality of rollers 13 are arranged in the material receiving V-shaped hopper of the hopper 1, and the rollers 13 are preferably universal wheels and are arranged in the feeding plate 11 and the striker plate 12; as shown in fig. 6, the rollers 13 are arranged along the transverse direction of the feeding plate 11 and the striker plate 12, that is, from one side of the feeding plate 11 and the striker plate 12 to the other side thereof, and are distributed over the whole transverse area; the wheel body of the roller is protruded to form a material receiving V-shaped area. The material roll A enters the hopper 1, is pressed in the material receiving V-shaped hopper under the action of gravity and is supported by the rollers 13 from two sides of the bottom of the material roll A. Due to the roller 13, the material roll A can be easily moved left and right in the hopper 1 by manpower after entering the hopper 1. When the lifting air bag device 42 drives 2 rotating rollers 45 to lift, the tops of the 2 rotating rollers 45 are also higher than the material receiving V-shaped plane formed by the rollers 13, so that the material roll A is separated from the rollers 13.
As further shown in fig. 4, a winding machine 5 is arranged at the top of the hopper 1, the winding machine 5 is installed at the top of the striker plate 12, namely, the winding machine is far away from the slitting and winding machine B, namely, a platform is correspondingly arranged at the top of the striker plate 12 and used for installing the winding machine 5. The winding machine 5 may be provided in plural numbers along the striker plate 12, that is, in correspondence with plural material rolls a. Of course, the winding machine 5 may be provided with only 1, as shown in fig. 5, at one side end of the striker plate 12.
The winding machine 5 is an automatic winding machine capable of controlling tension to output a winding film, and for example, a WP3600 type automatic winding machine manufactured by northeast China automatic equipment limited company can be adopted.
When the winding machine 5 is used, the steps are roughly as follows:
1. after the material roll A finishes ending, the driving roller device descends, and the material roll A falls on the roller 13;
2. manually pushing the 1 reel a closest to the end along the roller 13 to the end, i.e. the installation area of the winding machine 5;
3. manually arranging the material roll A; then, putting paperboards at two ends of the material roll A as required to protect the two ends of the material roll A;
4. pulling out the film head of the winding film on the winding machine 5 and sticking the film head to the outer surface of the material roll A;
5. the lifting air bag device 42 is controlled to be inflated, the driving roller device is lifted, the top parts of 2 rotating rollers 45 support the two sides of the bottom of the material roll A, the material roll A is lifted from the hopper 1, then the roller driving element 47 works, the rotating rollers 45 drive the material roll A to rotate actively, so that a winding film is wound on the outer circular surface of the material roll A, packaging and fixing are achieved, and meanwhile, paperboards on the two sides of the material roll A can be fixed through the winding film; as shown in fig. 7;
6. the lifting air bag device 42 is deflated, and the material roll A which is wound and packaged is dropped back to the roller 13 in the hopper 1; manually pushing the material roll A along the roller 13, pushing the material roll A out from the end part of the hopper 1, pushing the material roll A onto a transfer vehicle for temporary storage, and finally transporting the material roll A together to a warehouse for storage;
7. manually pushing the next 1 reel a closest to the end along the roller 13 to the installation area of the winding machine 5, and restarting the work of steps 3-6.
Wherein, the step 4 can be performed in the step 5, that is, after the rotating roller 45 is lifted to lift the material roll a, the film head of the winding film is pulled out to be attached to the outer surface of the material roll a, and then the operation of winding the winding film on the material roll a is performed.
While the preferred embodiments of the present invention have been described, it will be understood by those skilled in the art that the invention is not limited to the disclosed embodiments, but is intended to cover various modifications and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The hopper with the packing function is characterized by comprising a hopper, a lifting driving roller device and a winding machine;
the hopper is a V-shaped hopper, a feeding plate is arranged on one side of the hopper, and a material baffle plate is arranged on the other side of the hopper;
the hopper cavity is lower than a discharging platform of the front slitting and winding machine;
the material roll can move along the length direction of the V-shaped hopper;
a hollow cavity is formed in the middle of the bottom of the hopper, and the lifting driving roller device is installed on the hollow cavity;
the lifting driving roller device comprises a lifting driving element and a driving roller device;
the bottom of the lifting driving element is fixedly arranged on the frame of the hopper, and the top of the lifting driving element is provided with a driving roller device;
lifting plates are arranged at two ends of the driving roller device, and a rotating roller is arranged between the lifting plates at two sides;
the number of the rotating rollers is 2, and the rotating rollers are respectively positioned on two sides of the middle plane of the bottom of the V-shaped hopper;
two ends of the rotating roller are arranged on the lifting plate through bearing seats;
wherein the rotating roller on one side is connected with a roller driving element;
the lifting driving element can drive a material roll rotating and supporting platform consisting of 2 rotating rollers to lift;
when the driving roller device descends, the material roll rotating and supporting platform is completely positioned below the V-shaped hopper cavity of the hopper;
when the driving roller device is lifted, the material roll rotating support platform protrudes upwards out of the V-shaped hopper cavity of the hopper, namely the tops of 2 rotating rollers are higher than the material receiving V-shaped plane of the hopper, so that the material roll in the hopper can be lifted from the bottom, and the material roll is separated from the material receiving V-shaped plane;
the top of one side of the material baffle of the hopper is provided with the winding machine.
2. The hopper with the packing function as claimed in claim 1, wherein a plurality of rollers are arranged in the receiving V-shaped hopper of the hopper;
the rollers are arranged on the feeding plate and the material baffle plate on two sides of the material receiving V-shaped hopper;
the rollers are arranged from one side to the other side of the feeding plate and the material baffle plate and are distributed in the whole transverse area.
3. The hopper with a baling function as in claim 2, wherein the rollers are universal wheels.
4. The hopper with the packing function as claimed in claim 1, wherein the bottom of the hopper is provided with a base;
the bottom of the hopper is hinged with the base through a swinging shaft, and the hopper can swing left and right around the swinging shaft relative to the base.
5. The hopper with the packing function as claimed in claim 4, wherein a driving oil cylinder is arranged between the hopper and the base platform;
the cylinder body of the driving oil cylinder is hinged on the base platform through a first hinge shaft;
the top of a piston rod of the driving oil cylinder is hinged to the hopper through a second hinge shaft.
6. The hopper with packing function as claimed in claim 4, wherein a stopper is provided on the base;
the dog is equipped with 2, is located respectively the both sides of hopper.
7. The hopper with a packing function as claimed in claim 1, wherein the elevating driving member is an elevating air bag device;
a fixed cross beam is arranged in the frame of the hopper;
a lifting beam is arranged between the lifting plates at the two sides;
the lifting air bag device is arranged between the fixed cross beam and the lifting cross beam.
8. The hopper with baling function as recited in claim 1, wherein said roller driving member is a motor;
the roller driving element is connected with the rotating roller through a transmission mechanism.
9. The hopper with the packing function as claimed in claim 8, wherein the transmission mechanism is a chain transmission mechanism or a belt transmission mechanism.
10. The hopper with the packing function as claimed in claim 1, wherein the winding machine is provided with only 1, which is located at one side end of the striker plate;
and one end of the hopper, which is provided with the winding machine, is a material roll discharging end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222943904.0U CN218617581U (en) | 2022-11-04 | 2022-11-04 | Hopper with packing function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222943904.0U CN218617581U (en) | 2022-11-04 | 2022-11-04 | Hopper with packing function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218617581U true CN218617581U (en) | 2023-03-14 |
Family
ID=85422719
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222943904.0U Active CN218617581U (en) | 2022-11-04 | 2022-11-04 | Hopper with packing function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218617581U (en) |
-
2022
- 2022-11-04 CN CN202222943904.0U patent/CN218617581U/en active Active
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