CN218610638U - Pipe material cleaning device - Google Patents
Pipe material cleaning device Download PDFInfo
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- CN218610638U CN218610638U CN202222735103.5U CN202222735103U CN218610638U CN 218610638 U CN218610638 U CN 218610638U CN 202222735103 U CN202222735103 U CN 202222735103U CN 218610638 U CN218610638 U CN 218610638U
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Abstract
The utility model discloses a pipe material belt cleaning device, the device including be used for transferring the pipe material to the cleanout room and fastening feed mechanism in the cleanout room, carry out the cleaning process with the cleanout room in mist exhaust fog processing mechanism before the pipe material, be used for spraying cleaning work and spray rinsing work's wiper mechanism to the pipe material, carry out the drying mechanism of drying work to the pipe material of accomplishing the cleaning process, carry out the water treatment mechanism that the water that produces in the device was handled, carry out the heating mechanism that heats, control the control system who each mechanism was successively worked in the pipe material belt cleaning device and bear feed mechanism, mist processing mechanism, wiper mechanism, drying mechanism, water treatment mechanism, heating mechanism and control system's frame. The utility model discloses an adopt vertical structure, washing, rinsing, hot air drying function are realized to the single groove. The cleaning method has the advantages that multiple cleaning means are combined, multi-step cleaning is achieved, cleaning flexibility and automation are achieved, efficiency is improved, pollutant emission is reduced, and cost is reduced.
Description
Technical Field
The utility model belongs to the technical field of wash, concretely relates to pipe material belt cleaning device.
Background
The long-shaft type pipe material is widely applied to production of various industries, is an important industrial material, and is particularly widely applied to metal pipe materials.
In the prior art, the pipe materials are often cleaned by manual wiping or directly placed in a cleaning pool, so that not only is time and labor consumed, but also the cleaning efficiency is low, and the cleaning requirement cannot be met.
SUMMERY OF THE UTILITY MODEL
The utility model provides a pipe material belt cleaning device aims at solving the washing major axis class pipe material cleaning efficiency among the prior art and is low, clean poor technical problem of effect.
In order to solve the above problem, the utility model provides a pipe material belt cleaning device, include:
the feeding mechanism is used for transferring the pipe material to the cleaning chamber and fastening the pipe material in the cleaning chamber; comprises a feeding platform for carrying pipe materials; the top clamping jaw is arranged on the feeding platform and used for fastening a pipe material; the rotary friction wheel is arranged on the inner wall of the cleaning chamber and is in contact with the feeding platform, and is used for rotating the feeding platform; and the feeding driving motor drives the feeding platform to perform reciprocating motion.
The cleaning mechanism is used for cleaning the inner wall and the outer wall of the tube material; comprises a cleaning chamber for containing pipe materials; a movable door for closing the cleaning chamber; a moving door driving motor for driving the moving door; the high-pressure spray headers are arranged on the inner wall of the cleaning chamber, and the nozzles of the high-pressure spray headers are detachable stainless steel nozzles; the high-pressure water pump is connected with the high-pressure spray header through a water pipe; and the top of the cleaning chamber is also provided with a probe mechanism for cleaning the inner wall of the pipe material.
The fog processing mechanism is used for eliminating and discharging fog in the cleaning mechanism; it comprises a condensation mist eliminator arranged at the top of the cleaning chamber.
The drying mechanism is used for drying the pipe materials; comprises a hot air bag arranged at the top of the cleaning chamber.
Water treatment mechanism, water treatment mechanism is arranged in water of processing apparatus, and it sprays the rinsing water tank including spraying the washing water tank, and oil water separator sprays 2 grades of filter equipment, rinsing 2 grades of filter equipment, with spray the rinsing pump that the washing water tank used water piping connection, with spray the rinsing pump that the rinsing water tank used water piping connection, still be equipped with change-over valve, change-over valve set up in spray 2 grades of filter equipment with in the middle of the 2 grades of filter equipment of rinsing, change-over valve lead to pipe respectively with spray 2 grades of filter equipment with rinsing 2 grades of filter equipment are connected.
The heating mechanism comprises a plurality of heating electric tubes arranged in the water tank.
The feeding platform is characterized in that a self-adaptive pneumatic clamping mechanism is arranged on the plane of the feeding platform and used for clamping pipe materials with different pipe diameters, and a rotating platform matched with the rotating friction wheel is further arranged at the bottom of the feeding platform.
The side surface of the cleaning chamber is provided with a reinforcing rib for preventing the cracking of the chamber caused by repeated cleaning; the bottom is provided with a filtering grid for precipitating sewage and a sewage draining outlet for draining sewage; the cleaning device is characterized in that four sides of the cleaning chamber are respectively provided with a stainless steel jet pipe, each stainless steel jet pipe is provided with a plurality of high-pressure spray headers, and the stainless steel jet pipes are connected with a high-pressure water pump through water pipes.
The probe mechanism comprises a lifting mechanism for implementing lifting action and a probe for implementing spraying action, the lifting mechanism comprises a sliding table and a probe driving speed reducer, the sliding table is driven to reciprocate, a spray head is mounted at the head of the probe, the probe is connected with a high-pressure water pump through a water pipe, and the probe mechanism is controlled by a control system to implement lifting action and spray action.
The hot air bag is connected with the air storage tank through an air pipe.
And liquid level meters for monitoring the water amount are arranged in the spray cleaning water tank and the spray rinsing water tank.
And the machine frame is used for bearing the feeding mechanism, the cleaning mechanism, the mist treatment mechanism, the drying mechanism, the water treatment mechanism and the heating mechanism.
Compared with the prior art, the beneficial effects of the utility model are that:
by adopting a vertical structure, the single tank realizes the functions of cleaning, rinsing and hot air drying. The cleaning method has the advantages that multiple cleaning means are combined, multi-step cleaning is achieved, cleaning flexibility and automation are achieved, efficiency is improved, pollutant emission is reduced, and cost is reduced.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.
Fig. 1 is a front view of a pipe cleaning device according to an embodiment of the present invention;
fig. 2 is a left side view of a pipe cleaning device according to an embodiment of the present invention;
fig. 3 is a top view of the pipe cleaning device according to an embodiment of the present invention.
The technical characteristics corresponding to the reference numbers in the drawings are as follows:
1. a feeding mechanism; 11. a feeding platform; 111. a self-adaptive pneumatic clamping mechanism; 112. a rotating table; 12. a top jaw; 13. a rotating friction wheel; 14. a feed drive motor; 2. a cleaning mechanism; 21. a cleaning chamber; 212. a stainless steel jet pipe; 22. a movable door; 23. a moving door driving motor; 24. a high pressure spray header; 25 a probe mechanism; 251. a lifting mechanism; 2511. a sliding table; 2512. the probe drives the speed reducer; 252. a probe; 3. a mist treatment mechanism; 31. a condensation mist eliminator; 4. a drying mechanism; 41. a hot air bag; 5. a water treatment mechanism; 51. spraying and cleaning a water tank; 52. a spray rinsing water tank; 53. an oil-water separation device; 54. spraying a 2-stage filtering device; 55. rinsing the 2-stage filtering device; 56. a spray pump; 57. a rinsing pump; 58. a changeover valve; 59. a liquid level meter; 6. a heating mechanism; 61. heating the electric tube; 7. a gas storage tank; 8. a control system; 9. and a frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments; based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
The embodiment discloses a pipe material belt cleaning device for rinsing pipe material, the device includes: the device comprises a feeding mechanism 1, a mist treatment mechanism 3, a cleaning mechanism 2, a drying mechanism 4, a water treatment mechanism 5, a heating mechanism 6, a control system 8 and a rack 9, wherein the feeding mechanism 1 is used for transferring pipe materials to the cleaning chamber 21 and is fastened in the cleaning chamber 21, the mist treatment mechanism 3 is used for discharging mist in the cleaning chamber 21 before the pipe materials are cleaned, the cleaning mechanism 2 is used for spraying the pipe materials for cleaning and rinsing, the drying mechanism 4 is used for drying the pipe materials after the cleaning process is finished, the water treatment mechanism 5 is used for treating water generated in the device, the heating mechanism 6 is used for heating water in a water tank, the control system 8 is used for controlling all mechanisms in the pipe material cleaning device to work, and the rack 9 is used for bearing the feeding mechanism 1, the mist treatment mechanism 3, the cleaning mechanism 2, the drying mechanism 4, the water treatment mechanism 5, the heating mechanism 6 and the control system 8.
The feeding mechanism 1 comprises a feeding platform 11 for bearing pipe materials; a top jaw 12 arranged on the feeding platform 11 and used for fastening a pipe material; a rotary friction wheel 13 which is arranged on the inner wall of the cleaning chamber 2 and is contacted with the feeding platform 11 and is used for rotating the feeding platform 11; a feeding driving motor 14 for driving the feeding stage 11 to perform a reciprocating motion.
Further, feeding platform 11 is equipped with pneumatic fixture 111 of self-adaptation, pneumatic fixture 111 of self-adaptation is used for the pipe material of different pipe diameters of centre gripping.
When the device works, an external crane places a pipe material on the feeding platform 11, and the control system 8 controls the top jaw 12 to perform clamping action firstly to clamp the upper part of the pipe material; and the bottom self-adaptive pneumatic clamping mechanism 111 performs clamping action again to clamp the bottom of the pipe, so that the pipe is fastened. After the fastening operation of the pipe is completed, the feeding platform is transferred into the cleaning mechanism 2 by the feeding driving motor 14 for cleaning operation.
The cleaning mechanism 2 comprises a cleaning chamber 21 for accommodating pipe materials; a movable door 22 for closing the cleaning chamber 21; a moving door driving motor 23 for driving the moving door 22; the high-pressure spray headers 24 are arranged on the inner wall of the cleaning chamber 21, and the nozzles of the high-pressure spray headers 24 are detachable stainless steel nozzles; a high-pressure water pump connected with the high-pressure spray header 24 through a water pipe; and the top of the cleaning chamber 21 is also provided with a probe mechanism 25 for cleaning the inner wall of the pipe material.
Furthermore, the side surface of the cleaning chamber 21 is provided with a reinforcing rib for preventing the cracking of the chamber caused by repeated cleaning; the bottom is provided with a filtering grid for depositing the sewage, and the bottom is also provided with a sewage outlet for discharging the sewage; the four sides of the cleaning chamber 21 are respectively provided with stainless steel jet pipes 212, each stainless steel jet pipe 212 is provided with a plurality of high-pressure spray headers 24, and the stainless steel jet pipes 212 are connected with a high-pressure water pump through water pipes. Wherein the high-pressure water pumps are a spray pump 56 and a rinsing pump 57.
Furthermore, the probe mechanism 25 comprises a lifting mechanism 251 for performing lifting action and a probe 252 for performing spraying action, wherein the lifting mechanism 251 comprises a sliding table 2511 and a probe driving reducer 2512 for driving the sliding table 2511 to reciprocate, a spray head is arranged at the head part of the probe 252, the probe 252 is connected with a high-pressure water pump through a water pipe, and the probe mechanism 25 is controlled by a control system to perform lifting action and perform spraying action.
During operation, floating gate driving motor 23 closes floating gate 22, accomplishes the airtight to purge chamber 21, and probe drive reduction gear 2512 drive slip table 2511 downstream, and inside probe 252 moved down to the pipe material, via control system 8 again respectively to the pipe material implement spray cleaning action and spray rinsing action, the pipe material passes through the rotation that rotatory friction pulley 13 drove revolving stage 112, thereby realizes the rotation of pipe material self and realizes the washing to the all-round no dead angle of pipe material.
A mist treatment means 3, said mist treatment means 3 being for removing and discharging mist in said cleaning means 2; it comprises a condensation mist eliminator 31 arranged at the top of the cleaning chamber 21.
Further, the condensation mist eliminator 31 is controlled to start and stop by the control system 8.
The drying mechanism 4 is used for drying the pipe materials; comprises a hot air bag 41 arranged at the top of the cleaning chamber 21.
Furthermore, hot-blast package 41 is connected with gas holder 7 through the trachea, and after the cleaning process to the pipe material, through control system 8 start hot-blast package 41 carry out the drying action to the pipe material, after accomplishing the drying process, through control system 8 control feed mechanism 1 shift out the pipe material and accomplish whole cleaning process.
Further, all be equipped with the level gauge 59 that is used for monitoring the water yield in spraying washing water tank 51 and the spraying rinsing water tank 52, spray 2 level filter equipment 54 and rinsing 2 level filter equipment 55 and be used for the impurity of filtering aquatic and avoid blockking up the pipeline, oil-water separator 53 is used for the oil-water separation of aquatic, the waste oil of discharging.
When the spraying cleaning device works, when the spraying cleaning action is implemented, the switching valve 58 is communicated with the spraying pump 56 to transmit the cleaning liquid in the spraying cleaning water tank 51 to the high-pressure spraying head 24 through the spraying 2-stage filtering device 54, and the cleaning action is implemented on the pipe material through the high-pressure spraying head 24; when the spray rinsing action is performed, the switching valve 58 is connected to the rinsing pump 57 to transmit the rinsing liquid in the spray rinsing water tank 52 to the high-pressure shower head 24 through the rinsing 2-stage filtering device 55 to perform the rinsing action on the pipe material.
A heating mechanism 6, wherein the heating mechanism 6 comprises a plurality of electric heating tubes 61 arranged in the water tank.
Further, the heating electric tube 61 is used for heating the cleaning liquid and the rinsing liquid in the water tank, so that a better cleaning effect is realized.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A pipe cleaning device, comprising:
the feeding mechanism (1) is used for transferring the pipe material to the cleaning chamber (21) and fastening the pipe material in the cleaning chamber (21); comprises a feeding platform (11) for carrying pipe materials; the top clamping jaw (12) is arranged on the feeding platform (11) and used for fastening a pipe material; a rotary friction wheel (13) which is arranged in the cleaning chamber (21), the wall of which is contacted with the feeding platform (11) and is used for rotating the feeding platform (11); a feeding driving motor (14) for driving the feeding platform (11) to perform reciprocating motion;
the cleaning mechanism (2), the said cleaning mechanism (2) is used for carrying on the cleaning action to the inner wall and outer wall of tube stock; comprises a cleaning chamber (21) for containing the pipe material; a movable door (22) for closing the cleaning chamber (21); a movable door driving motor (23) for driving the movable door (22); the high-pressure spray headers (24) are arranged on the inner wall of the cleaning chamber (21), and the nozzles of the high-pressure spray headers (24) are detachable stainless steel nozzles; a high-pressure water pump connected with the high-pressure spray header (24) through a water pipe; and the top of the cleaning chamber (21) is also provided with a probe mechanism (25) for cleaning the inner wall of the pipe material.
2. The pipe cleaning device according to claim 1, wherein: further comprising:
the mist treatment mechanism (3), the mist treatment mechanism (3) is used for eliminating and discharging the mist in the cleaning mechanism (2); it comprises a condensation mist eliminator (31) arranged at the top of the cleaning chamber (21);
the drying mechanism (4), the said drying mechanism (4) is used for carrying on the dry action to the tube stock; comprises a hot air bag (41) arranged at the top of the cleaning chamber (21);
the water treatment device comprises a water treatment mechanism (5), wherein the water treatment mechanism (5) is used for treating water in the device and comprises a spray cleaning water tank (51), a spray rinsing water tank (52), an oil-water separation device (53), a spray 2-stage filtering device (54), a rinse 2-stage filtering device (55), a spray pump (56) connected with the spray cleaning water tank (51) by a water pipe, a rinsing pump (57) connected with the spray rinsing water tank by a water pipe, and a change-over valve (58), wherein the change-over valve (58) is arranged between the spray 2-stage filtering device (54) and the rinse 2-stage filtering device (55), and the change-over valve (58) is respectively connected with the spray 2-stage filtering device (54) and the rinse 2-stage filtering device (55) by water pipes;
the heating mechanism (6) comprises a plurality of heating electric tubes (61) arranged in the water tank.
3. The pipe cleaning device according to claim 1, wherein: be equipped with on feeding platform (11) plane self-adaptation pneumatic fixture (111) and be used for the different pipe material of centre gripping pipe diameter, feeding platform (11) bottom still be equipped with rotatory friction pulley (13) complex revolving stage (112).
4. The pipe cleaning device according to claim 1, wherein: the side surface of the cleaning chamber (21) is provided with a reinforcing rib for preventing the cracking of the chamber caused by repeated cleaning; the bottom is provided with a filtering grid for precipitating sewage and a sewage draining outlet for draining sewage; the cleaning device is characterized in that four side surfaces of the cleaning chamber (21) are respectively provided with a stainless steel jet pipe (212), each stainless steel jet pipe (212) is provided with a plurality of high-pressure spray headers (24), and the stainless steel jet pipes (212) are connected with a high-pressure water pump through water pipes.
5. The pipe cleaning device according to claim 1, wherein: the probe mechanism (25) comprises a lifting mechanism (251) for implementing lifting action and a probe (252) for implementing spraying action, the lifting mechanism (251) consists of a sliding table (2511) and a probe driving speed reducer (2512) for driving the sliding table (2511) to reciprocate, a spray head is arranged at the head part of the probe (252), the probe (252) is connected with a high-pressure water pump through a water pipe, and the probe mechanism (25) is controlled by a control system to implement lifting action and spraying action.
6. The pipe cleaning device according to claim 2, wherein: the hot air bag (41) is connected with the air storage tank (7) through an air pipe.
7. The pipe cleaning device according to claim 2, wherein: liquid level meters (59) used for monitoring the water quantity are arranged in the spray cleaning water tank (51) and the spray rinsing water tank (52).
8. A pipe cleaning apparatus as claimed in claim 1 or 2, wherein: the device is also provided with a frame for bearing the feeding mechanism (1), the cleaning mechanism (2), the mist treatment mechanism (3), the drying mechanism (4), the water treatment mechanism (5) and the heating mechanism (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222735103.5U CN218610638U (en) | 2022-10-17 | 2022-10-17 | Pipe material cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222735103.5U CN218610638U (en) | 2022-10-17 | 2022-10-17 | Pipe material cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218610638U true CN218610638U (en) | 2023-03-14 |
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ID=85470637
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222735103.5U Active CN218610638U (en) | 2022-10-17 | 2022-10-17 | Pipe material cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218610638U (en) |
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2022
- 2022-10-17 CN CN202222735103.5U patent/CN218610638U/en active Active
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