Anode plate face residue cleaning and collecting device
Technical Field
The utility model relates to a technical field of metal-smelting device, concretely relates to anode plate face residual cleans collection device.
Background
In the process of casting the anode plate, part of residues (mainly solid matters and copper powder formed after the barium sulfate release agent is dried) are adhered to the surface of the anode plate, and if the residues are not cleaned and removed, the residues enter an electrolytic system, the anode plate with the barium sulfate release agent residues enters an electrolytic tank, the residues (the barium sulfate release agent and the copper powder on the surface) carried by the surface of the anode plate are brought into an electrolyte circulating system, so that the density of the electrolyte is directly increased, the viscosity of the release agent is increased, the release agent is easily adhered to the surface of a cathode to form particles, the direct current power consumption is increased in the using process, the quality of a cathode copper product is influenced, and the subsequent electrolytic production system and the recovery of rare and precious metals are greatly influenced.
In the prior art, the plate surface of the anode plate needs to be manually cleaned, and a large amount of the plate surface of the anode plate needs to be cleaned at one time, so that the manual cleaning efficiency is low, and the integral cleaning consumes long time, so that the use is inconvenient; and the residues adsorbed on the surface of the anode plate can be lifted in the cleaning process, the lifted residues are difficult to collect, and the residues can be sucked into the body by workers when the anode plate is cleaned, so that the body health is influenced.
Disclosure of Invention
Not enough to the aforesaid, the utility model provides a clean high efficiency, labour saving and time saving, the raise dust of being convenient for is collected, convenient to use's anode plate face residue cleans collection device simultaneously.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
an anode plate surface residue cleaning and collecting device comprises an electric brush roller part, a collecting assembly and a transmission mechanism; the transmission mechanism comprises a chain transmission component and a bracket, and the bracket is connected with the chain transmission component; the electric brush roll component is arranged on the bracket; the collecting component comprises a housing and a dust collector; the two side surfaces of the outer cover are correspondingly provided with notches, the notches penetrate through the anode plate and the chain transmission component, the outer cover covers the outer side of the electric support, and the outer cover is connected with the dust collector.
As a further technical improvement, the electric brush roller component comprises a bearing seat, a rotating shaft, a reduction gearbox, a motor and a steel wire brush roller; the bearing seat is connected with the upper end of the support, the reduction gearbox is connected with the lower end of the support, the input end of the reduction gearbox is connected with the motor, the output end of the reduction gearbox is connected with the rotating shaft, and the other side of the rotating shaft is connected with the bearing seat; the steel wire brush roller is sleeved on the rotating shaft. When the brush is used, the motor is started, the reduction and the reversing are carried out through the reduction gearbox, the rotating shaft is driven to rotate, the rotating shaft rotates to drive the steel wire brush roller to rotate, and the surface of the anode plate is cleaned during rotation; the electric brush roller is efficient and labor-saving when the surface of the anode plate is cleaned, and only corresponding parts need to be replaced when the electric brush roller formed by combining all the parts breaks down, so that the electric brush roller is convenient to maintain and use in the later period.
As a further technical improvement, the bracket is a hollow square frame structure, and the steel wire brush roller is installed in the square frame structure; the chain drive component passes through the bottom edge of the square frame structure. The chain transmission mechanism is arranged at the bottom of the square frame structure, the anode plate is placed on the chain transmission mechanism, a gap generated between the square frame mechanism with the hollow support and the steel wire brush roller can enable the anode plate to pass through the gap, and the steel wire brush roller is in contact with the surface of the anode plate, so that the anode plate can be cleaned by the steel wire brush roller in the cleaning operation.
As further technical improvement, the plates at the top and the bottom of the support are respectively provided with a waist-shaped hole, the waist-shaped hole on the top plate is connected with the bearing seat through a bolt, and the waist-shaped hole on the bottom plate is connected with the reduction gearbox through a bolt. During the use, loosen the bolt of being connected waist shape hole on bearing frame and the reducing gear box, electronic brush roller part can remove in waist shape hole, can make whole electronic brush roller move back-and-forth movement under the circumstances that does not influence the anode plate operation, can adjust steel wire brush roller along with different anode plate thickness differences on the one hand, make steel wire brush roller and anode plate keep in contact, guarantee its cleaning effect, on the other hand also can adjust along with the degree of wear of steel wire brush roller, and then the life of extension steel wire brush roller, reduce the spare parts consumption in its later stage.
As a further technical improvement, the steel wire brush roller is of a conical structure, the diameter of the upper half part is small, and the diameter of the lower half part is large. The steel wire brush roller adopts a conical structure, so that the problem that the lower half portion of the anode plate cannot be brushed due to a certain inclination angle between the anode plate and the chain transmission mechanism in the operation process can be avoided, and the cleaning effect of the whole anode plate surface is further ensured.
As a further technical improvement, the chain transmission component also comprises a mounting bracket, a transmission motor, a chain, a transmission wheel and a guide frame; the mounting bracket is fixedly connected with the bracket, one end of the mounting bracket is provided with a transmission motor, and an output shaft of the transmission motor is connected with a transmission wheel; the transmission wheel is meshed with the chain, and the chain penetrates through the bottom of the support and the notch along the mounting support; the guide frame is arranged on the outer side of the mounting bracket. The chain and the driving wheel adopted by the driving mechanism are common structures sold in the market, and only need to be selected according to the use requirement when in use; when the device is used, the anode plate is placed on the chain, and the position of the anode plate is fixed through the guide frame, so that the anode plate is prevented from inclining when the chain drives the anode plate to move; the motor drives the driving wheel to rotate, the driving wheel rotates to drive the chain to move, the anode plate is conveyed to the cleaning assembly to be cleaned, the chain transmission is stable, the structure is compact, the anode plate can be stably transmitted after being matched with the guide frame, and the cleaning operation is convenient.
As a further technical improvement, a pair of guide rods are arranged on the guide frame; the bolt rod is arranged on the rod body of the guide rod and connected with the guide frame, and the bolt rod is connected with the nut in a matched mode. When in use, the guide frame is connected with the anode plate; adopt shank of bolt and nut cooperation to be connected the guide bar with the leading truck, can be different according to different anode plate thicknesses when using, can adjust the interval between a pair of guide bar through swivel nut, be convenient for place the anode plate, can prevent its slope by a wide margin in the use.
As a further technical improvement, the dust collector is a pulse type filter cylinder dust collector, a dust suction pipe connected with the outer cover is further arranged on the side face of the pulse type dust collector, and a moving wheel is further arranged at the bottom of the pulse type dust collector. When the pulse type filter drum is used, gas containing residues is sucked into the pulse type filter drum dust remover, the gas containing the residues is filtered through the inside, the clean gas obtained after filtering is discharged, and meanwhile, the residues at the filtering position can be collected, so that the subsequent cleaning is convenient; the pulse type filter drum dust remover is a novel filter dust removing device and has the characteristics of high purification efficiency, small overall dimension, large filtering area, good filtering effect, small pressure loss, long service life of a filter drum, rapidness and convenience in installation and maintenance and continuous use.
When the device is used, the anode plate to be cleaned is placed on the chain transmission component, then the electric brush roller component and the dust collector are opened, the electric brush roller component rotates at the moment, then the anode plate to be cleaned is placed on the chain transmission component, the chain transmission component is opened, the chain transmission component drives the anode plate to move, the anode plate penetrates through the gap of the outer cover to enter the bracket and contacts with the electric brush roller component installed in the bracket to clean the surface of the anode plate; during cleaning, the anode plate moves along with the chain transmission part, when the anode plate is in contact with the rotating electric brush roller, the electric brush roller rotates, the electric brush roller rubs with the surface of the anode plate to scrape residues on the anode plate away from the surface of the anode plate, the scraped residues are limited in the outer cover, and substances generated by cleaning are collected through the dust collector.
Compared with the prior art, the utility model has the advantages of it is following and beneficial effect:
1. the cleaning component is matched with the collecting component to clean the release agent and dust impurities on the surface of the anode plate and recover the dust impurities through the collecting component, so that the influence of the dust impurities such as the release agent on the surface of the anode plate on later-stage copper electrolysis is reduced; the influence of the release agent and dust particles on the settlement of the anode mud is solved, and the product quality can be integrally improved.
2. The end electric brush roller of the utility model drives the steel wire brush roller to clean through the motor driving part; the motor drives the steel wire brush roller to clean, so that labor is saved, the cleaning effect is good, the impurity content entering an electrolysis system in the later use of the anode plate can be reduced, the viscosity and density of an electrolyte are further reduced, the resistance of the electrolyte is reduced, the electric energy consumption is reduced to a certain extent, and the unit processing cost of cathode copper is reduced; meanwhile, the later maintenance and replacement of each component are convenient.
3. The waist-shaped holes respectively arranged on the top and bottom plates of the bracket of the utility model are convenient for the movement of the steel wire brush roller when in use, the distance between the steel wire brush roller and the bracket is convenient to adjust, and the anode plate is convenient to be placed in use; the pulse type filter drum dust collector can collect dust generated during cleaning of the anode plate, improves the field operation environment, cleans the recovered release agent and copper powder, can continue to return to smelting, cleans the clean anode plate, reduces the loss of copper in the electrolytic process, and can improve the recovery rate of metal copper.
Drawings
Fig. 1 is a schematic view of a three-dimensional mechanism of the anode plate surface residue cleaning and collecting device of the present invention.
Fig. 2 is a schematic view of the three-dimensional structure of the cleaning assembly of the anode plate surface residue cleaning and collecting device of the present invention.
Fig. 3 is a schematic perspective view of the chain transmission mechanism of the anode plate surface residue cleaning and collecting device of the present invention.
Fig. 4 is a schematic view of a three-dimensional structure of a guide frame of the anode plate surface residue cleaning and collecting device of the present invention.
The attached drawings are as follows:
the electric brush roller comprises an electric brush roller part-1, a bearing seat-11, a rotating shaft-12, a reduction gearbox-13, a motor-14, a steel wire brush roller-15, a collecting assembly-2, an outer cover-21, a notch-211, a dust collector-22, a transmission mechanism-3, a chain transmission part-31, a mounting bracket-311, a transmission motor-312, a chain-313, a transmission wheel-314, a guide frame-315, a guide rod-316, a bracket-32, a kidney-shaped hole-321 and an anode plate-4.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
Example 1:
an anode plate surface residue cleaning and collecting device comprises an electric brush roller component 1, a collecting component 2 and a transmission mechanism 3; the transmission mechanism 3 comprises a chain transmission component 31 and a bracket 32, wherein the bracket 32 is connected with the chain transmission component 31; the electric brush roll component 1 is arranged on a bracket 32; the collection assembly 2 comprises a housing 21, a dust collector 22; notches 211 are correspondingly arranged on two side surfaces of the outer cover 21, the notches 211 penetrate through the anode plate 4 and the chain transmission component 31, the outer cover 21 covers the outer side of the support 32, and the outer cover 21 is connected with the dust collector 22.
When the device is used, the anode plate 4 to be cleaned is placed on the chain transmission part 31, then the electric brush roller part 1 and the dust collector 22 are opened, at the moment, the electric brush roller part 1 rotates, then the anode plate 4 to be cleaned is placed on the chain transmission part 31, the chain transmission part 31 is opened, the chain transmission part 31 drives the anode plate 4 to move, and the anode plate 4 penetrates through the notch 211 of the outer cover 21 to enter the bracket 32 and contacts with the electric brush roller part 1 arranged in the bracket 32 to clean the surface of the anode plate 4; during cleaning, the anode plate 4 moves along with the chain transmission part 31, when the anode plate 4 is contacted with the rotating electric brush roller, the electric brush roller rotates, the electric brush roller rubs with the surface of the anode plate 4 to scrape the residues on the anode plate 4 off the surface of the anode plate 4, the scraped residues are limited in the outer cover 21, and the substances generated by cleaning are collected through the dust collector 22.
Example 2:
the difference from the embodiment 1 is that the electric brush roller component 1 comprises a bearing seat 11, a rotating shaft 12, a reduction gearbox 13, a motor 14 and a steel wire brush roller 15; the bearing seat 11 is connected with the upper end of the support 32, the reduction gearbox 13 is connected with the lower end of the support 32, the input end of the reduction gearbox 13 is connected with the motor 14, the output end of the reduction gearbox 13 is connected with the rotating shaft 12, and the other side of the rotating shaft 12 is connected with the bearing seat 11; the wire brush roller 15 is sleeved on the rotating shaft 12. When the device is used, the motor 14 is started, the speed is reduced and reversed through the reduction gearbox 13, the rotating shaft 12 is driven to rotate, the rotating shaft 12 rotates to drive the steel wire brush roller 15 to rotate, and the surface of the anode plate 4 is cleaned during rotation; high efficiency is laborsaving when cleaning the 4 surfaces of anode plate to the electric brush roller that forms by each part combination only needs to be changed corresponding part when breaking down, and the later stage of being convenient for is maintained and is used.
The bracket 32 is a hollow square frame structure, and the wire brush roller 15 is installed in the square frame structure; the chain drive component 31 passes through the bottom edge of the square frame structure. The chain transmission mechanism 3 is installed at the bottom of the square frame structure, the anode plate 4 is placed on the chain transmission mechanism 3, a gap is generated between the square frame mechanism with the hollow support 32 and the steel wire brush roller 15, the anode plate 4 can just penetrate through the gap, the steel wire brush roller 15 is in contact with the surface of the anode plate 4, and the anode plate 4 can be cleaned completely by the steel wire brush roller 15 during cleaning operation.
The top and bottom plates of the support 32 are respectively provided with a waist-shaped hole 321, the waist-shaped hole 321 on the top plate is connected with the bearing seat 11 through a bolt, and the waist-shaped hole 321 on the bottom plate is connected with the reduction gearbox 13 through a bolt. During the use, loosen the bolt of being connected waist shape hole 321 on bearing frame 11 and the reducing gear box 13, electronic brush roller part 1 can remove in waist shape hole 321, can make whole electronic brush roller do not influence under the circumstances of the operation of anode plate 4 back-and-forth movement, can adjust steel wire brush roller 15 along with different anode plate 4 thickness differences on the one hand, make steel wire brush roller 15 and anode plate 4 keep in contact, guarantee its cleaning effect, on the other hand also can adjust along with steel wire brush roller 15's degree of wear, and then prolong steel wire brush roller 15's life, reduce the spare part consumption in its later stage.
The steel wire brush roller 15 is of a conical structure, the diameter of the upper half portion is small, and the diameter of the lower half portion is large. The steel wire brush roller 15 adopts a conical structure, so that the problem that the lower half part of the anode plate 4 cannot be brushed due to a certain inclination angle with the chain transmission mechanism 3 in the operation process can be avoided, and the cleaning effect of the whole anode plate 4 surface is further ensured.
The working principle of this embodiment is the same as embodiment 1.
Example 3:
the difference from the embodiment 1 is that the chain transmission part 31 further includes a mounting bracket 311, a transmission motor 312, a chain 313, a transmission wheel 314, and a guide frame 315; the mounting bracket 311 is fixedly connected with the bracket 32, one end of the mounting bracket 311 is provided with a transmission motor 312, and an output shaft of the transmission motor 312 is connected with a transmission wheel 314; the driving wheel 314 is meshed with the chain 313, and the chain 313 passes through the bottom of the bracket 32 and the notch 211 along the mounting bracket 311; the guide frame 315 is disposed outside the mounting bracket 311. The chain 313 and the driving wheel 314 adopted by the driving mechanism 3 are common structures sold in the market, and only need to be selected according to the use requirement when in use; when the device is used, the anode plate 4 is placed on the chain 313, the position of the anode plate 4 is fixed through the guide frame 315, and the anode plate 4 is prevented from inclining when the chain 313 drives the anode plate 4 to move; the motor 14 drives the driving wheel 314 to rotate, the driving wheel 314 rotates to drive the chain 313 to move, the anode plate 4 is conveyed to the cleaning assembly to be cleaned, the chain transmission is stable, the structure is compact, the anode plate 4 can be stably conveyed after being matched with the guide frame 315, and the cleaning operation is convenient.
A pair of guide rods 316 are arranged on the guide frame 315; the guide rod 316 is provided with a bolt rod, the bolt rod is connected with the guide frame 315, and the bolt rod is connected with a nut in a matching way. When in use, the guide frame 315 is connected with the anode plate 4; adopt the bolt bar to be connected guide bar 316 and leading truck 315 with the nut cooperation, can be according to the thickness difference of different anode plates 4 when using, can adjust the interval between a pair of guide bar 316 through swivel nut, be convenient for place anode plate 4, can prevent its slope by a wide margin in the use.
The working principle of this embodiment is the same as embodiment 1.
Example 4:
the difference from the embodiment 1 is that the dust collector 22 is a pulse type cartridge dust collector, a dust suction pipe connected with the outer cover 21 is further provided on the side of the pulse type dust collector, and a moving wheel is further provided on the bottom. When the pulse type filter drum is used, gas containing residues is sucked into the pulse type filter drum dust remover, the gas containing the residues is filtered through the inside, the clean gas obtained after filtering is discharged, and meanwhile, the residues at the filtering position can be collected, so that the subsequent cleaning is convenient; the pulse type filter drum dust remover is a novel filter dust removing device and has the characteristics of high purification efficiency, small overall dimension, large filtering area, good filtering effect, small pressure loss, long service life of a filter drum, rapidness and convenience in installation and maintenance and continuous use.
The working principle of this embodiment is the same as embodiment 1.