CN218593752U - A classification forming device for pressing tea seed cake - Google Patents
A classification forming device for pressing tea seed cake Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于茶籽饼加工技术领域,尤其涉及一种压榨茶籽饼的分级成型装置。The utility model belongs to the technical field of tea seed cake processing, in particular to a grading forming device for pressing tea seed cake.
背景技术Background technique
茶籽饼是野山茶油果实榨油后剩下的饼,茶籽饼中含有18%左右的茶皂素,新鲜的饼的话可高达20%以上,化学提炼过的茶粕只有12%左右,压榨过程可分为预榨和压榨两部分进行,这样才能减少油脂损失,获取更多的油,在茶籽压榨为茶籽饼时,茶籽饼中的茶籽残渣含量较多,需要将茶籽残渣重新挤压,提高茶籽饼成型效果。Tea seed cake is the cake left after the wild camellia oil fruit is pressed. The tea seed cake contains about 18% tea saponin. The fresh cake can be as high as more than 20%, and the chemically refined tea dregs only has about 12%. The pressing process can be divided into two parts: pre-pressing and pressing, so as to reduce oil loss and obtain more oil. When tea seeds are pressed into tea seed cakes, there are more tea seed residues in the tea seed cakes, and the tea needs to be The seed residue is re-extruded to improve the forming effect of the tea seed cake.
例如公开号为CN213680568U的中国专利文献公开的一种压榨菜籽饼自动分级成型装置,包括送料组件、物料提升组件、第一筛分组件、粉末挤压组件以及出料组件,将成型的菜籽饼通过筛分后被出料组件输送至下一工序,掺杂在菜籽饼中的粉末进入粉末挤压组件被挤压成饼状后再次被出料组件输送到下一工序,降低了菜籽饼粉末含量,提高了浸出工段的浸提效果。For example, the Chinese patent document with the publication number CN213680568U discloses an automatic grading and forming device for pressed rapeseed cake, which includes a feeding assembly, a material lifting assembly, a first screening assembly, a powder extrusion assembly and a discharge assembly, and the formed rapeseed After the cake is sieved, it is conveyed to the next process by the discharge assembly. The powder mixed in the rapeseed cake enters the powder extrusion assembly and is extruded into a cake shape, and then is conveyed to the next process by the discharge assembly, which reduces the vegetable The content of seed cake powder improves the extraction effect of the extraction section.
基于上述专利的检索,以及结合现有技术中的设备发现,上述设备在应用时,单一的通过筛网对菜籽饼中掺杂的粉末进行筛分,可能导致筛分不完全,影响筛分效果。Based on the retrieval of the above-mentioned patents, and in combination with the equipment in the prior art, it was found that when the above-mentioned equipment is used, the powder doped in the rapeseed cake is sieved through a sieve, which may lead to incomplete sieving and affect the sieving Effect.
实用新型内容Utility model content
针对现有技术存在的问题,本实用新型提供了一种压榨茶籽饼的分级成型装置,具备通过使筛网震动,使筛网上的茶籽饼产生不断的抖动,将茶籽饼中掺杂的残渣进行抖落后再次进行挤压成型,提高茶籽饼残渣筛分效果的优点,解决了现有筛分机构单一,导致筛分不完全,影响筛分效果的问题。Aiming at the problems existing in the prior art, the utility model provides a grading and molding device for pressing tea seed cakes, which is equipped with the function of vibrating the screen to make the tea seed cakes on the screen vibrate continuously, and to mix the tea seed cakes with After the residue is shaken, it is extruded again, which improves the screening effect of tea seed cake residue, and solves the problem that the existing screening mechanism is single, which leads to incomplete screening and affects the screening effect.
本实用新型是这样实现的,一种压榨茶籽饼的分级成型装置,包括挤压箱、设于挤压箱底部的回收箱以及提高筛分效果的筛分组件,所述挤压箱的顶部内壁上设有液压杆,所述液压杆的底部固定连接有压板,所述挤压箱的下端外壁上开设有出料口,所述挤压箱的上端外壁上开设有投料口,所述筛分组件包括铰接于挤压箱底部的筛分板、固定连接于回收箱一侧的第一电机、与第一电机输出端相连接的转轴以及与转轴的一端相连接的偏心轮,所述偏心轮位于筛分板的下方,所述回收箱的一侧连通设有集料箱,所述集料箱的上端连通设有输料管,所述输料管的顶部设有第二电机,所述第二电机的输出端连接有转杆,所述转杆的圆周外壁上设有螺旋输送叶片,所述输料管的上端连通设有排料管,所述排料管的另一端与挤压箱相连通,所述回收箱的内部一侧设有倾斜的导料板,所述导料板的一端延伸至集料箱的内部。The utility model is achieved in this way. A grading and forming device for squeezing tea seed cakes includes a squeeze box, a recovery box located at the bottom of the squeeze box, and a screening assembly to improve the screening effect. The top of the squeeze box A hydraulic rod is provided on the inner wall, and the bottom of the hydraulic rod is fixedly connected with a pressure plate. A discharge port is provided on the outer wall of the lower end of the extrusion box, and a feeding port is provided on the outer wall of the upper end of the extrusion box. The sieve The subassembly includes a screening plate hinged at the bottom of the squeeze box, a first motor fixedly connected to one side of the recovery box, a rotating shaft connected to the output end of the first motor, and an eccentric wheel connected to one end of the rotating shaft. The wheel is located below the screening plate, one side of the recovery box is connected with a collecting box, the upper end of the collecting box is connected with a feeding pipe, and the top of the feeding pipe is provided with a second motor. The output end of the second motor is connected with a rotating rod, and the outer wall of the rotating rod is provided with a spiral conveying blade, and the upper end of the conveying pipe is connected with a discharge pipe, and the other end of the discharge pipe is connected to the extruder. The pressure boxes are connected, and an inclined material guide plate is provided on one side inside the recovery box, and one end of the material guide plate extends to the inside of the collecting box.
作为本实用新型优选的,所述筛分板的下表面固定连接有弹簧,所述弹簧的另一端与回收箱的顶部侧壁相连接。As preferred in the present invention, a spring is fixedly connected to the lower surface of the screening plate, and the other end of the spring is connected to the top side wall of the recovery box.
作为本实用新型优选的,所述挤压箱的一侧外壁上固定连接有电动推杆,所述电动推杆的一端延伸至挤压箱的内部且与挤压箱活动连接,所述电动推杆的一端固定连接有推料板,所述推料板的下端与挤压箱的底部内壁相接触。As preferred in the present invention, an electric push rod is fixedly connected to one side of the outer wall of the extrusion box, and one end of the electric push rod extends to the inside of the extrusion box and is movably connected with the extrusion box, and the electric push rod One end of the rod is fixedly connected with a pusher plate, and the lower end of the pusher plate is in contact with the bottom inner wall of the squeeze box.
作为本实用新型优选的,所述回收箱的一侧外壁上设有滑动轨道,所述滑动轨道的内部滑动连接有收集箱。As a preferred aspect of the present invention, a slide track is provided on one side of the outer wall of the recovery box, and a collection box is slidably connected to the inside of the slide track.
作为本实用新型优选的,所述挤压箱的一侧内壁上设有与推料板相配合的凹槽。As a preference of the present invention, the inner wall of one side of the extrusion box is provided with a groove matching with the pushing plate.
作为本实用新型优选的,所述出料口的上端内壁上开设有滑动腔,所述滑动腔的内部滑动连接有挡门。As preferred in the present invention, a sliding cavity is provided on the inner wall of the upper end of the discharge port, and a door is slidably connected to the inside of the sliding cavity.
作为本实用新型优选的,所述筛分板的两侧固定连接有挡板。As preferred in the present invention, baffle plates are fixedly connected to both sides of the screening plate.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
1、本实用新型通过设置挤压箱、回收箱、筛分组件、液压杆、压板、出料口、投料口、筛分板、第一电机、转轴、偏心轮、集料箱、输料管、第二电机、转杆、螺旋输送叶片、排料管以及导料板的配合使用,达到了可以通过使筛网不断振动,使筛网上的茶籽饼产生不断的抖动,将茶籽饼中掺杂的残渣进行抖落后再次进行挤压成型,提高茶籽饼残渣筛分效果。1. The utility model is provided with a squeeze box, a recovery box, a screening assembly, a hydraulic rod, a pressure plate, a discharge port, a feed port, a screening plate, a first motor, a rotating shaft, an eccentric wheel, a collecting box, and a feeding pipe , the second motor, the rotating rod, the screw conveying blade, the discharge pipe and the material guide plate are used together to achieve the continuous vibration of the screen to make the tea seed cake on the screen vibrate continuously, and the tea seed cake in the tea seed cake can be shaken continuously. After the doped residue is shaken, it is extruded again to improve the screening effect of the tea seed cake residue.
2、本实用新型通过设置弹簧,能够通过弹簧增加筛分板的振动幅度,使筛分板的筛分效果更好。2. The utility model can increase the vibration amplitude of the sieving plate by setting the spring, so that the sieving effect of the sieving plate is better.
3、本实用新型通过设置电动推杆以及推料板的配合使用,能够使挤压后的茶籽饼被推料板从挤压箱内推出,便于茶籽饼出料。3. The utility model can make the extruded tea seed cake be pushed out from the extrusion box by the pushing plate by setting the electric push rod and the pushing plate, which facilitates the discharge of the tea seed cake.
4、本实用新型通过设置滑动轨道以及收集箱的配合使用,能够通过收集箱对成型的茶籽饼进行收集,并通过滑动轨道,使收集箱与回收箱滑动之间为可拆卸连接,便于将收集箱取下。4. The utility model can collect the formed tea seed cake through the collection box through the combination of the sliding track and the collection box, and through the sliding track, the sliding connection between the collection box and the recovery box is detachable, which is convenient for the The collection box is removed.
5、本实用新型通过设置凹槽,能够使推料板进入凹槽内,从而避免在压板向下运动时对压板带来影响。5. The utility model can make the pushing plate enter into the groove by setting the groove, thereby avoiding the impact on the pressing plate when the pressing plate moves downward.
6、本实用新型通过设置滑动腔以及挡门的配合使用,能够在压板对茶籽进行挤压时,将通过挡门对出料口进行封堵,避免茶籽从出料口掉落。6. The utility model is provided with a sliding chamber and a gate, so that when the pressing plate squeezes the tea seeds, the discharge port can be blocked through the gate to prevent the tea seeds from falling from the discharge port.
7、本实用新型通过设置挡板,能够在筛分板振动时,对筛分板上的茶籽饼进行阻挡,避免茶籽饼掉落在筛分板外侧。7. The utility model can block the tea seed cake on the sieving plate when the sieving plate vibrates by setting the baffle plate, so as to prevent the tea seed cake from falling on the outside of the sieving plate.
附图说明Description of drawings
图1是本实用新型实施例提供的等轴测结构示意图;Fig. 1 is the isometric structure schematic diagram that the utility model embodiment provides;
图2是本实用新型实施例提供的右视图;Fig. 2 is the right side view that the utility model embodiment provides;
图3是本实用新型实施例提供的图2中A-A处剖面结构示意图;Fig. 3 is a schematic diagram of the cross-sectional structure at A-A in Fig. 2 provided by the embodiment of the present invention;
图4是本实用新型实施例提供的图3中A处结构放大示意图。Fig. 4 is an enlarged schematic diagram of the structure at A in Fig. 3 provided by the embodiment of the present invention.
图中:1、挤压箱;101、回收箱;102、液压杆;103、压板;104、出料口;105、投料口;106、筛分板;107、第一电机;108、转轴;109、偏心轮;110、集料箱;111、输料管;112、第二电机;113、转杆;114、螺旋输送叶片;115、排料管;116、导料板;2、弹簧;3、电动推杆;301、推料板;4、滑动轨道;401、收集箱;5、凹槽;6、滑动腔;601、挡门;7、挡板。In the figure: 1, extrusion box; 101, recovery box; 102, hydraulic rod; 103, pressure plate; 104, discharge port; 105, feeding port; 106, screening plate; 107, first motor; 109, eccentric wheel; 110, collecting box; 111, feeding pipe; 112, second motor; 113, rotating rod; 114, screw conveying blade; 115, discharge pipe; 116, material guide plate; 2, spring; 3. Electric push rod; 301. Pusher plate; 4. Slide track; 401. Collection box; 5. Groove; 6. Sliding cavity;
具体实施方式Detailed ways
为能进一步了解本实用新型的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下。In order to further understand the invention content, characteristics and effects of the present utility model, the following examples are given, and detailed descriptions are given below in conjunction with the accompanying drawings.
下面结合附图对本实用新型的结构作详细的描述。Below in conjunction with accompanying drawing, the structure of the present utility model is described in detail.
如图1至图4所示,本实用新型实施例提供的一种压榨茶籽饼的分级成型装置,包括挤压箱1、设于挤压箱1底部的回收箱101以及提高筛分效果的筛分组件,所述挤压箱1的顶部内壁上设有液压杆102,所述液压杆102的底部固定连接有压板103,所述挤压箱1的下端外壁上开设有出料口104,所述挤压箱1的上端外壁上开设有投料口105,所述筛分组件包括铰接于挤压箱1底部的筛分板106、固定连接于回收箱101一侧的第一电机107、与第一电机107输出端相连接的转轴108以及与转轴108的一端相连接的偏心轮109,所述偏心轮109位于筛分板106的下方,所述回收箱101的一侧连通设有集料箱110,所述集料箱110的上端连通设有输料管111,所述输料管111的顶部设有第二电机112,所述第二电机112的输出端连接有转杆113,所述转杆113的圆周外壁上设有螺旋输送叶片114,所述输料管111的上端连通设有排料管115,所述排料管115的另一端与挤压箱1相连通,所述回收箱101的内部一侧设有倾斜的导料板116,所述导料板116的一端延伸至集料箱110的内部。As shown in Figures 1 to 4, a grading and forming device for pressing tea seed cake provided by the embodiment of the present invention includes an extrusion box 1, a
参考图4,所述筛分板106的下表面固定连接有弹簧2,所述弹簧2的另一端与回收箱101的顶部侧壁相连接。Referring to FIG. 4 , a spring 2 is fixedly connected to the lower surface of the
采用上述方案:通过设置弹簧2,能够通过弹簧2增加筛分板106的振动幅度,使筛分板106的筛分效果更好。Adopting the above solution: by setting the spring 2, the vibration amplitude of the
参考图3,所述挤压箱1的一侧外壁上固定连接有电动推杆3,所述电动推杆3的一端延伸至挤压箱1的内部且与挤压箱1活动连接,所述电动推杆3的一端固定连接有推料板301,所述推料板301的下端与挤压箱1的底部内壁相接触。Referring to FIG. 3 , an electric push rod 3 is fixedly connected to one side of the outer wall of the squeeze box 1 , and one end of the electric push rod 3 extends to the inside of the squeeze box 1 and is flexibly connected with the squeeze box 1 . One end of the electric push rod 3 is fixedly connected with a
采用上述方案:通过设置推料板3以及推料板301的配合使用,能够使挤压后的茶籽饼被推料板301从挤压箱1内推出,便于茶籽饼出料。Adopt the above scheme: by setting the pushing plate 3 and the cooperative use of the pushing
参考图1,所述回收箱101的一侧外壁上设有滑动轨道4,所述滑动轨道4的内部滑动连接有收集箱401。Referring to FIG. 1 , a slide track 4 is provided on one side of the
采用上述方案:通过设置滑动轨道4以及收集箱401的配合使用,能够通过收集箱401对成型的茶籽饼进行收集,并通过滑动轨道4,使收集箱401与回收箱101滑动之间为可拆卸连接,便于将收集箱401取下。Adopt the above-mentioned scheme: by setting the slide track 4 and the cooperative use of the
参考图3,所述挤压箱1的一侧内壁上设有与推料板301相配合的凹槽5。Referring to FIG. 3 , the inner wall of one side of the squeeze box 1 is provided with a
采用上述方案:通过设置凹槽5,能够使推料板301进入凹槽5内,从而避免在压板103向下运动时对压板103带来影响。Adopt the above solution: by setting the
参考图3,所述出料口104的上端内壁上开设有滑动腔6,所述滑动腔6的内部滑动连接有挡门601。Referring to FIG. 3 , a sliding
采用上述方案:通过设置滑动腔6以及挡门601的配合使用,能够在压板103对茶籽进行挤压时,将通过挡门601对出料口104进行封堵,避免茶籽从出料口104掉落。Adopt the above scheme: by setting the sliding
参考图3,所述筛分板106的两侧固定连接有挡板7。Referring to FIG. 3 , baffles 7 are fixedly connected to both sides of the
采用上述方案:通过设置挡板7,能够在筛分板106振动时,对筛分板106上的茶籽饼进行阻挡,避免茶籽饼掉落在筛分板106外侧。Adopt the above scheme: by setting the
本实用新型的工作原理:Working principle of the utility model:
在使用时,通过投料口105将茶籽饼投入挤压箱1,在液压杆102的作用下带动压板103进行挤压,使茶籽饼成型,然后在电动推杆3的作用下通过推料板301将挤压成型后的茶籽饼从出料口104推落至筛分板106上,第一电机107带动转轴108转动,转轴108带动偏心轮109转动,使偏心轮109不断的对筛分板106底部进行敲击,并在弹簧2的弹力作用下增加筛分板106的振动幅度,筛分板106上成型后的茶籽饼落入收集箱401内,残渣落在回收箱101内的导料板116上,在导料板116的倾斜作用下进入集料箱110,然后在螺旋输送叶片114的作用下被重新输送到挤压箱1内进行挤压成型。When in use, the tea seed cake is put into the extrusion box 1 through the feeding
综上所述:该压榨茶籽饼的分级成型装置,通过设置挤压箱1、回收箱101、筛分组件、液压杆102、压板103、出料口104、投料口105、筛分板106、第一电机107、转轴108、偏心轮109、集料箱110、输料管111、第二电机112、转杆113、螺旋输送叶片114、排料管115以及导料板116的配合使用,解决了现有筛分机构单一,导致筛分不完全,影响筛分效果的问题。To sum up: the grading and molding device for pressing tea seed cakes is equipped with extrusion box 1,
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222044948.XU CN218593752U (en) | 2022-08-04 | 2022-08-04 | A classification forming device for pressing tea seed cake |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222044948.XU CN218593752U (en) | 2022-08-04 | 2022-08-04 | A classification forming device for pressing tea seed cake |
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| Publication Number | Publication Date |
|---|---|
| CN218593752U true CN218593752U (en) | 2023-03-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222044948.XU Expired - Fee Related CN218593752U (en) | 2022-08-04 | 2022-08-04 | A classification forming device for pressing tea seed cake |
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| Country | Link |
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| CN (1) | CN218593752U (en) |
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- 2022-08-04 CN CN202222044948.XU patent/CN218593752U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230310 |