CN218581472U - Device for distributing internal supporting blocks of toughened vacuum glass - Google Patents

Abstract

The utility model provides a device is put to inside supporting shoe cloth of tempering vacuum glass. This device is put to inside supporting shoe of toughened vacuum glass includes: the supporting block single-block separating mechanism comprises a first loading block and a first driving mechanism; the first bearing block is provided with a first accommodating part for accommodating and mounting the bearing block; the first drive mechanism is configured to drive the first receptacle to move to a first position; a support block transfer placement mechanism configured to: when the first accommodating part moves to the first position, the supporting block in the first accommodating part can be obtained, and the obtained supporting block is transferred to the second position. The utility model discloses in, the supporting shoe is laid at the inside degree of automation height of toughened vacuum glass, and production efficiency is high. The distribution position has small deviation and the distribution position of the supporting block is accurate.

Description

Device for distributing internal supporting blocks of toughened vacuum glass

Technical Field

The utility model relates to a device is put to inside supporting shoe cloth of tempering vacuum glass.

Background

The tempered vacuum glass is a glass product with a vacuum layer formed between two or more pieces of flat tempered glass separated by supporting blocks and sealed at the periphery. Toughened vacuum glass is novel energy-conserving product, and the coefficient of heat transfer is low, and it is effectual to give sound insulation, has huge due prospect in trades such as building, photovoltaic, vehicle, cold storage show.

The supporting block is fixed in the vacuum cavity between the two pieces of toughened vacuum glass, and can prevent the two pieces of toughened glass from being attached to each other in the vacuum environment inside the toughened vacuum glass. In order to reduce the heat conduction area between the inner and outer layers of glass without influencing the daylighting rate and the appearance, the supporting block has small volume, and the peripheral dimension of the supporting block is generally set to be 0.5-2mm; the supporting blocks are arranged in a matrix mode, and the arrangement distance of the supporting blocks is generally set to be 40-70 mm. The supporting block has small volume, large laying amount and large laying process difficulty.

In the production process, the distribution of the supporting blocks inside the toughened vacuum glass is mainly carried out in a funnel type, a screen mesh type, a metal magnetic type and other distribution modes. In the existing supporting block distribution mode, the automation degree is low, and the production efficiency is influenced.

In order to solve the technical problems, the invention needs to provide an accurate and efficient distribution device for the internal supporting block of the tempered vacuum glass.

SUMMERY OF THE UTILITY MODEL

One of the purposes of the utility model is to overcome at least one of the deficiencies in the prior art and provide a device for distributing the internal supporting block of the toughened vacuum glass.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:

according to the utility model discloses an in the first aspect, a device is put to inside supporting shoe of tempering vacuum glass is provided. This device is put to inside supporting shoe of tempering vacuum glass includes:

the supporting block single-block separating mechanism comprises a first loading block and a first driving mechanism; the first bearing block is provided with a first accommodating part for accommodating and mounting the bearing block; the first drive mechanism is configured to drive the first receptacle to move to a first position;

the supporting shoe is transported and is placed the mechanism, the supporting shoe is transported and is placed the mechanism and be configured as:

when the first accommodating part moves to the first position, the supporting block in the first accommodating part can be obtained, and the obtained supporting block is transferred to the second position.

Optionally, the supporting block monolithic separation mechanism further comprises a rotating disc made of an insulating material, and the first accommodating part is arranged on the rotating disc;

a first hole is formed in the first carrier block, and the rotating disc is accommodated and installed in the first hole;

the first drive mechanism is configured to drive the rotating disk to rotate in the first aperture to drive the first receptacle to move to a first position.

Optionally, the upper surface of the rotating disc is a slope surface with a height gradually decreasing from the center of the circle to the edge, and the first accommodating part is a pit arranged at the edge of the rotating disc;

the supporting block single-block separating mechanism further comprises a second loading block, a rotary brush and a second driving mechanism;

a second hole is formed in the top end of the second carrying block, and the rotary brush is accommodated and installed in the second hole;

the first carrying block and the second carrying block are vertically butted and fixed, and the vertical height of the lower surface of the rotary brush is higher than or equal to the vertical height of the upper surface of the rotary disc; the rotating disc comprises an exposed part partially exposed out of the second carrying block;

the second driving mechanism is configured to drive the rotating brush to rotate in the second hole, so that the supporting block in the second hole enters the first accommodating part;

in the first position, the first accommodating part is exposed out of the second carrying block.

Optionally, the diameter of the second hole is equal to the diameter of the rotating disk, the center of the rotating disk is spaced from the center of the second hole, and the distance between the center of the rotating disk and the center of the second hole is 1/3-1/4 of the diameter of the rotating disk.

Optionally, the slope is a conical structure with a slope of 5% -14% from the center to the edge of the upper surface of the rotating disc.

Optionally, the cross section of the pit is circular, the diameter of the pit is 1.1-1.4 times of the maximum peripheral dimension of the supporting block, and the vertical depth of the pit is equal to the diameter of the pit; and/or the presence of a gas in the gas,

a plurality of the pits are uniformly distributed at intervals along the circumferential direction of the rotating disk; and/or the presence of a gas in the gas,

and a second detection piece is arranged at the bottom of the first bearing block and used for detecting whether the supporting block is leaked from the supporting block laying device in the tempered vacuum glass.

Optionally, the support block and single-block separating mechanism further comprises a feeding hopper for placing the support block; the feeding hopper is arranged above the second carrying block and communicated to the second hole so that the supporting block can enter the second hole;

the feeding hopper is provided with an extrusion type flexible valve and a counter, and the counter is electrically connected with the extrusion type flexible valve;

the counter is configured to count the number of support blocks entering the second hole from the feed hopper and control the squeeze flexible valve to open or close.

Optionally, the supporting block single-piece separating mechanism further comprises a first detecting piece, and the first detecting piece is configured to detect whether the supporting block is accommodated and installed in the first accommodating portion;

the outer edge of the pit is tangent to the outer edge of the rotary disc, and a first side seam is arranged at the tangent position of the outer edge of the pit and the outer edge of the rotary disc; a second side seam is arranged on the first carrying block; the first side slot is configured to align with the second side slot during rotation of the rotating disk;

the first detection piece comprises an optical sensor fixedly arranged on the side surface of the first carrying block; the light sensor is configured to: when the first side seam aligns with the second side seam, whether a support block is accommodated and installed in the pit can be detected.

Optionally, the supporting block transferring and placing mechanism comprises an electrostatic adsorption head, an electrostatic eliminator and a transferring device;

the electrostatic adsorption head is arranged above the exposed part of the rotating disc; the electrostatic chuck is configured to: when the first accommodating part moves to the first position, the supporting block in the first accommodating part can be adsorbed;

the transfer device is configured to transfer the support block adsorbed by the electrostatic adsorption head to the second position;

the static eliminator is fixedly arranged on one side of the static adsorption head; the static eliminator is configured to: when the electrostatic adsorption head is started, the ionic wind blowing to the electrostatic adsorption head can be generated, so that the electrostatic adsorption head is separated from the adsorbed supporting block.

Optionally, the transfer device comprises a third drive mechanism, a fourth drive mechanism and a fifth drive mechanism;

the third driving mechanism is in transmission connection with the fourth driving mechanism and is used for driving the fourth driving mechanism to move along the transverse direction;

the fourth driving mechanism is in transmission connection with the fifth driving mechanism and is used for driving the fifth driving mechanism to move vertically;

and the fifth driving mechanism is in transmission connection with the electrostatic adsorption head through a buffer elastic body and is used for driving the electrostatic adsorption head to move vertically.

Different from prior art, the utility model provides an among the device is put to inside supporting shoe cloth of tempering vacuum glass, supporting shoe monolithic separating mechanism can move first holding portion to primary importance, realizes that the monolithic of supporting shoe in the first holding portion separates one by one, and single supporting shoe separation rate is high, and the supporting shoe of being convenient for is transported and is placed acquireing and transporting of mechanism. The supporting shoe is transported and is placed the supporting shoe in the mechanism can acquire the first holding portion of first position department to transporting the supporting shoe that acquires to the second position, realizing laying the supporting shoe inside tempering vacuum glass automatically high-efficiently. The supporting block is arranged in the toughened vacuum glass, so that the automation degree is high, and the production efficiency is high. The distribution position has small deviation and the distribution position of the supporting block is accurate.

Whether the first accommodating part can be used for detecting whether the supporting block is accommodated or not can be detected by the first detecting piece, the distribution device does corresponding action according to the detection result of the first detecting piece, the supporting block is not easy to leak and is low in refilling rate.

The second detection piece can detect whether the supporting blocks are missed by the arrangement device for the supporting blocks in the first row of tempered vacuum glass, and if yes, the arrangement device for the supporting blocks in the second row of tempered vacuum glass follows the arrangement supporting blocks, so that the supporting blocks are not easy to miss.

Other features of the present invention and advantages thereof will become apparent from the following detailed description of exemplary embodiments of the invention, which proceeds with reference to the accompanying drawings.

Drawings

Fig. 1 is an exploded view of an apparatus for laying supporting blocks inside tempered vacuum glass according to an embodiment of the present invention.

Fig. 2 is a simplified top view of fig. 1 at a.

Wherein:

1-a first drive mechanism;

2-a first locus of containment;

2A-first side seam;

3-an electrostatic adsorption head;

4-a static eliminator;

5-a buffer elastic member;

6-rotating the brush;

7-air inlet holes;

8-a fourth drive mechanism;

9-a second well;

10-a second drive mechanism;

11-cylinder walking slide block;

12-a third drive mechanism;

13-a guide rail;

14-a rail support beam;

15-a feed hopper;

16-motor support;

17-a second carrier block;

18-a first carrier block;

18A-second side seam;

19-a rotating disk;

20-a first detection member;

21-bearing fixing block;

22-a gas valve;

23-an air inlet pipe;

25-squeeze flexible valves;

26-a counter;

27-a fifth drive mechanism;

28-a second detection member;

x-transverse direction;

y-width direction;

z-vertical direction.

Detailed Description

The technical solutions of the present application will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

The terminology used in the embodiments of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in the examples of this application and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.

It should be understood that the term "and/or" as used herein is merely one type of association that describes an associated object, meaning that three relationships may exist, e.g., a and/or B may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.

It should be noted that the terms "upper", "lower", "left", "right", and the like used in the embodiments of the present application are described in terms of the angles shown in the drawings, and should not be construed as limiting the embodiments of the present application. In addition, in this context, it will also be understood that when an element is referred to as being "on" or "under" another element, it can be directly on "or" under "the other element or be indirectly on" or "under" the other element through intervening elements.

According to the utility model discloses a first embodiment provides a device is put to inside supporting shoe of toughened vacuum glass. The distribution device is used for distributing a plurality of supporting blocks inside the toughened vacuum glass.

Referring to fig. 1, the distributing device includes a supporting block separating mechanism and a supporting block transferring mechanism. The laying device comprises a transverse direction X, a width direction Y and a vertical direction Z. The support block monolithic separation mechanism comprises a first carrier block 18 and a first drive mechanism 1. The first receiving portion 2 is provided in the first block 18. The first receiving portion 2 is arranged to receive a mounting block. The first drive mechanism 1 is arranged and adapted to drive the first receptacle 2 to move to the first position.

The supporting block transfer placement mechanism is provided to be adapted to acquire the supporting block in the first accommodating portion 2, and transfer the acquired supporting block to a set position.

When the first accommodating portion 2 moves to the first position, the supporting block transfer and placement mechanism can acquire the supporting block in the first accommodating portion 2 and transfer the acquired supporting block to the second position.

It should be noted that the first position may be specifically set according to the position of the supporting block transferring and placing mechanism; the second position can be specifically set according to the required installation position of the supporting block in the tempered vacuum glass.

In this embodiment, the supporting block single block separating mechanism can move the first accommodating part 2 to the first position, so that single blocks of the supporting block in the first accommodating part 2 are separated one by one, and the supporting block transferring and placing mechanism is convenient to acquire and transfer; the supporting shoe is transported and is placed the supporting shoe that the mechanism can acquire in the first holding portion 2 of first position department to the supporting shoe that will acquire transports to the second position, realizes laying the supporting shoe inside tempering vacuum glass automatically high-efficiently. The supporting block is arranged in the toughened vacuum glass, so that the automation degree is high, and the production efficiency is high.

The particular manner in which the drive mechanism drives the first receiving portion in motion may be provided as desired, for example, the drive mechanism may drive the first receiving portion to rotate circumferentially or move linearly or otherwise move.

In this embodiment, referring to FIG. 1, the support block and monolith separating mechanism may further comprise a rotating disk 19 made of an insulating material. The first housing part 2 is arranged on the rotating disc 19. A first hole is provided in the first carrier block 18. A rotating disc 19 is received in the first bore. The rotatable disk 19 may be a clearance fit with the first bore such that the rotatable disk 19 can rotate within the first bore. For example, a first hole may be provided through the rotating disc 19.

The first drive mechanism 1 is arranged and adapted to drive the rotating disc 19 in rotation in the first hole, thereby driving the first housing part 2 to move to the first position.

More preferably, referring to fig. 1, the first driving mechanism 1 may employ a first servo motor. The first servo motor is fixed on the bearing fixing block 21 and is axially connected with the rotating disc 19. A bearing may be disposed between the bearing fixing block 21 and the first servo motor shaft. The first servo motor drives the rotating disc 19 to rotate according to the set direction, speed and start and stop.

In this way, the support blocks in the first housing portion 2 can be separated one by means of the rotational distancing of the rotating disc 19 in the first hole, so as to facilitate the acquisition and transfer of the subsequent support block transfer and placement mechanism.

The manner of transport of the support blocks into the first housing part 2 of the rotary disk 19 can be selected as desired.

Preferably, referring to fig. 1, the upper surface of the rotating disk 19 may be a slope with a height gradually decreasing from the center of the circle to the edge. The vertical height of the circle center of the upper surface of the rotating disc 19 is the highest, and the vertical height of the edge is the lowest. The first housing part 2 is a recess provided at the edge of the rotating disc 19. Because the upper surface of the rotating disc 19 is a slope structure with a certain slope, the supporting block on the upper surface of the rotating disc 19 can slide to the pit 2 at the edge of the rotating disc 19 along the slope surface under the action of the self gravity.

The support block monolithic separation mechanism may further comprise a second support block 17, a rotary brush 6 and a second drive mechanism 10. The top end of the second carrying block 17 is provided with a second hole 9. The rotating brush 6 is accommodated and mounted in the second hole 9. The rotatable brush 6 may be clearance fitted to the second aperture 9 to enable the rotatable brush 6 to rotate within the second aperture 9. The rotating brushes 6 can be coaxially and radially arranged in three pieces, and the included angle between every two adjacent rotating brushes 6 is 120 degrees.

The first carrier block 18 and the second carrier block 17 may be arranged to have the same width in the Y direction, and may be arranged to be aligned in the width direction. The first carrying block 18 and the second carrying block 17 are vertically butted and fixed, and the first carrying block 18 and the second carrying block 17 are vertically attached together. The vertical height of the lower surface of the rotary brush 6 is higher than or equal to the vertical height of the upper surface of the rotary disc 19. When the first carrying block 18 and the second carrying block 17 are vertically butted and fixed, the structure of the rotating brush 6 and the structure of the rotating disc 19 cannot interfere. For example, the first and second carriers 18 and 17 may be connected by bolts, and the bottom edge of the rotating brush 6 may be flush with the top of the slope of the rotating disk 19. The rotating disk 19 includes an exposed portion partially exposed from the second carrier block 17. When the first accommodating portion 2 moves to the first position, the first accommodating portion 2 is exposed outside the second block 17.

A second drive mechanism 10 is provided which is adapted to drive the rotatable brush 6 in rotation in the second hole 9, so that the support block in the second hole 9 enters the first housing 2. Specifically, when the second driving mechanism 10 drives the rotating brush 6 to rotate in the second hole 9, the plurality of support blocks in the second hole 9 can be driven to rotate, so that the support block single-block separation is realized. The support block falls under its own weight onto the upper surface of the rotating disc 19 in the first hole. Because the upper surface of the rotating disc 19 is a slope structure with a certain slope, the supporting block can slide to the pit 2 at the edge of the rotating disc 19 along the slope surface under the action of self gravity and stirring.

The second driving mechanism 10 may employ a second servo motor. A second servomotor may be axially connected to the rotatable brush 6 for driving the rotatable brush 6 in a selected rotational direction counter-rotation relative to the rotatable disc 19. The second hole 9 may be provided with a motor support 16 at its outer edge. The number of the motor supports 16 may be set to not less than 3. The motor support 16 serves to fix the second drive mechanism 10 and the rotary brush 6 in a suspended state.

Further, referring to fig. 1, the diameter of the second hole 9 and the diameter of the rotating disk 19 may be set equal. The centre of the rotating disc 19 is spaced from the centre of the second hole 9. The distance between the center of the rotating disc 19 and the center of the second hole 9 can be set to be 1/3-1/4 of the diameter of the rotating disc 19. For example, the distance between the center of the rotating disc 19 and the center of the second hole 9 may be greater than 11mm, and preferably 12mm.

The upper surface of the rotating disk 19 can be set to be a conical structure with 5% -14% of gradient from the center to the edge of the upper surface of the rotating disk 19. The slope is expressed by a percentage method, that is, the percentage of the vertical height difference between the center of the upper surface of the rotating disc 19 and the edge of the upper surface of the rotating disc 19 to the horizontal distance therebetween.

The cross-section of the recess 2 may be provided as a circle. The diameter of the recess 2 may be set to be 1.1 to 1.4 times, for example, 1.2 times, the maximum peripheral dimension of the support block. The depth of the pits 2 and the diameter of the pits 2 may be set equal.

A plurality of pockets 2 may be evenly spaced circumferentially along the rotating disk 19. For example, as shown in fig. 1, six pockets 2 may be evenly spaced circumferentially along the rotating disk 19. Of course in other embodiments the number of pockets on a rotating disk 19 may be provided as one, two, three, four, five, eight or other number.

The bottom of the first carrier block 18 may be provided with a second detector 28. The second detection part 28 is arranged to be suitable for detecting whether the supporting block distribution device in the tempered vacuum glass leaks the supporting block. For example, the second sensing member 28 may be an ultrasonic sensor. According to the detection result of the second detection member 28, the placing device can act accordingly.

Further, referring to FIG. 1, the support block monolith separation mechanism may also include a feed hopper 15. The structure of the feeding hopper 15 is set as a hopper structure and can be used for placing a plurality of supporting blocks. The feed hopper 15 is disposed above the second carrier block 17 and communicates with the second hole 9. The support blocks placed in the feed hopper 15 can slide down into the second holes 9 under their own weight.

A squeeze-type flexible valve 25 and a counter 26 are provided on the feed hopper 15. The counter 26 is electrically connected with the extrusion type flexible valve 25. The counter 26 is configured and adapted to count the number of support blocks entering the second bore 9 from the feed hopper 15 and control the squeeze-type flexible valve 25 to open or close. In this way, the number of support blocks entering the second hole 9 from the hopper 15 and the speed of entry can be controlled by the cooperation of the counter 26 and the squeeze-type flexible valve 25.

Further, referring to fig. 1 and 2, the supporting block and single block separating mechanism may further include a first detecting member 20. The first detecting member 20 is provided to be adapted to detect whether a supporting block is accommodated in the first accommodating portion 2.

The outer edge of the pit 2 can be tangent to the outer edge of the rotating disc 19, and a first side seam 2A can be arranged at the tangent position of the outer edge of the pit 2 and the outer edge of the rotating disc 19. For example, the width of the first side slit 2A may be set to not less than 0.5mm.

A second side slit 18A is provided in the first carrier block 18. For example, the width of the second side slit 18A may be set to not less than 0.5mm. The depth of the first side seam 2A and the second side seam 18A can be arranged along the vertical extension, and the depth of the first side seam 2A and the second side seam 18A can be arranged to be equal to the depth of the pit 2.

During the rotation of the rotating disk 19, the first side slits 2A can be aligned with the second side slits 18A, so that the optical sensor can detect whether the supporting block is installed in the recess 2.

The first detecting member 20 includes a light sensor. The optical sensor is fixedly arranged on the side surface of the first carrying block 18. When the first side seam 2A is aligned with the second side seam 18A, the optical sensor can detect whether a support block is received and mounted in the pocket 2. According to the detection result of the first detection member 20, the arranging device can act accordingly.

Further, referring to fig. 1, the supporting block transferring and placing mechanism may include an electrostatic adsorption head 3, an electrostatic eliminator 4, and a transferring device. The electrostatic chuck 3 is disposed above the exposed portion of the rotating disk 19.

When the first accommodating portion 2 moves to the first position, the first accommodating portion 2 is exposed outside the second loading block 17, the electrostatic adsorption head 3 is located above the first accommodating portion 2, and the electrostatic adsorption head 3 can adsorb the supporting block in the first accommodating portion 2.

The center of the second hole 9 is located at the side of the center of the first hole, which is back to the electrostatic adsorption head 3. In the process of one full rotation of the rotating disc 19, when the first accommodating portion 2 moves to the first position, the first accommodating portion 2 realizes the maximum exposed value, and the second carrier block 17 is farthest away from the first accommodating portion 2, so as to prevent the second carrier block 17 from obstructing the electrostatic adsorption head 3 to adsorb the support block in the first accommodating portion 2, and prevent the electrostatic adsorption head 3 from smoothly adsorbing the support block in the first accommodating portion 2 without obstruction.

The static eliminator 4 is fixedly disposed on one side of the electrostatic adsorption head 3. When the electrostatic eliminator 4 is started, ion wind blowing to the electrostatic adsorption head 3 can be generated, so that the electrostatic adsorption head 3 is separated from the adsorbed supporting block.

The transfer device is arranged to transfer the support block adsorbed by the electrostatic adsorption head 3 to the second position. The specific structure of the transfer device can be correspondingly arranged according to the first position and the second position.

In an alternative example, referring to fig. 1, the transfer device may include a third drive mechanism 12, a fourth drive mechanism 8, and a fifth drive mechanism 27.

The third driving mechanism 12 is in transmission connection with the fourth driving mechanism 8, and the third driving mechanism 12 is arranged and adapted to drive the fourth driving mechanism 8 to move along the transverse direction. The third driving mechanism 12 may adopt a cylinder structure, and is a horizontal movement cylinder. The transfer placement may also include a rail support beam 14. The guide rail 13 is fixedly arranged on the upper part of the guide rail support beam 14. The horizontal moving cylinder and the cylinder walking slide block 11 are arranged on the upper part of the guide rail 13. The cylinder rod of the horizontal movement cylinder is rigidly connected with the cylinder walking slider 11, and the horizontal movement cylinder can drive the cylinder walking slider 11 to do horizontal reciprocating movement, so that the supporting block can be transversely transported.

The fourth driving mechanism 8 is in transmission connection with the fifth driving mechanism 27. The fourth drive mechanism 8 is configured and arranged to drive the fifth drive mechanism 27 in a vertical direction. The fourth driving mechanism 8 may adopt a cylinder structure, and is a first vertical cylinder. For example, the stroke of the first vertical cylinder may be set to 60-200mm. First vertical cylinder fixed mounting is at 11 tip of cylinder walking slider. The fourth driving mechanism 8 may adopt a cylinder structure, and is a second vertical cylinder. And a cylinder rod of the first vertical cylinder is rigidly connected with the second vertical cylinder. For example, the stroke of the second vertical cylinder may be set to 5-10mm.

The fifth driving mechanism 27 is in transmission connection with the electrostatic adsorption head 3 through the buffer elastic member 5. The fifth drive mechanism 27 is provided so as to be adapted to drive the electrostatic adsorption head 3 to move in the vertical direction. The buffering elastic part 5 is used for buffering the impact force between the electrostatic adsorption head 3 and the supporting block and between the glass plates to be processed.

The static eliminator 4 may be an ion wind type static eliminator including a gas valve 22 and a gas inlet pipe 23. The gas valve 22 is fixedly arranged on the fourth drive 8 of the cylinder arrangement. The gas valve 22 is provided with an air inlet hole 7. The air inlet pipe 23 has one end connected to the gas valve 22 and the other end connected to the static eliminator 4 for supplying ion wind to the static eliminator 4.

Of course, in other embodiments, the transfer device may employ an electric cylinder or other drive mechanism. The electrostatic adsorption head of the supporting block transferring and placing mechanism can also adopt a vacuum suction nozzle or other acquisition mechanisms.

The specific size of the distribution device for the internal support blocks of the tempered vacuum glass can be specifically set according to the size and the distribution structure of the internal support blocks of the tempered vacuum glass.

In one embodiment, referring to fig. 1, the length, width and height of the support block may be 1mm by 1mm cubic glass block. A plurality of supporting shoes need be arranged inside toughened vacuum glass in the matrix, and adjacent supporting shoe is laid the interval and is 50mm. The width of the first carrier block 18 and the second carrier block may be set to 45mm. The diameter of the rotatable disc 19 and the second bore 9 may each be 40mm. The circle center of the rotating disc 19 and the circle center of the second hole 9 can be separated by 12mm. The upper surface of the rotating disc 19 may be provided with a 5% slope of a cone from the center to the edge.

According to the same inventive concept, a second embodiment is also provided. According to the utility model discloses a second embodiment provides a method is put to inside supporting shoe of toughened vacuum glass. The method for arranging the supporting blocks in the tempered vacuum glass is used for arranging the supporting blocks in the tempered vacuum glass.

Referring to fig. 1, the method for arranging the support blocks inside the tempered vacuum glass comprises the following steps:

the method comprises the following steps: providing tempered vacuum glass, a supporting block and a device for distributing the supporting block in the tempered vacuum glass in the first embodiment.

Specifically, the distribution device comprises a supporting block single-block separation mechanism and a supporting block transferring and placing mechanism. The support block monolithic separation mechanism comprises a first carrier block 18 and a first drive mechanism 1. The first carrier block 18 is provided with a first receiving portion 2 for receiving a mounting support block.

The support block and monolith separating mechanism may further include a feed hopper 15, a rotating disk 19, a second carrier block 17, a rotating brush 6, a second driving mechanism 10, and a first detecting member 20. A first hole is provided in the first carrier block 18, and a rotating disk 19 is accommodated in the first hole. The upper surface of the rotating disc 19 is a slope surface with the height gradually decreasing from the circle center to the edge, and the first accommodating part 2 is a pit 2 arranged at the edge of the rotating disc 19. The second carrier block 17 is provided at the top with a second hole 9, and the rotary brush 6 is accommodated and mounted in the second hole 9. The feed hopper 15 is disposed above the second carrier block 17 and communicates with the second hole 9. The first carrying block 18 and the second carrying block 17 are vertically fixed in a butt joint mode, the vertical height of the lower surface of the rotary brush 6 is higher than or equal to the vertical height of the upper surface of the rotary disc 19, and the structure of the rotary brush 6 cannot interfere with the structure of the rotary disc 19. The circle center of the rotating disc 19 and the circle center of the second hole 9 are arranged at intervals, and the distance between the circle center of the rotating disc 19 and the circle center of the second hole 9 is 1/3-1/4 of the diameter of the rotating disc 19. The rotating disk 19 includes an exposed portion partially exposed from the second carrier block 17. The second carrier block 17 is escaped from the exposed portion of the rotating disk 19 so that the electrostatic chuck 3 can chuck the support block in the first accommodating portion 2.

The supporting block transferring and placing mechanism can comprise an electrostatic adsorption head 3, an electrostatic eliminator 4 and a transferring device. The electrostatic chuck 3 is disposed above the exposed portion of the rotating disk 19. The static eliminator 4 is fixedly disposed on one side of the electrostatic adsorption head 3.

The transfer device may comprise a third drive mechanism 12, a fourth drive mechanism 8, a fifth drive mechanism 27. The third driving mechanism 12 is in transmission connection with the fourth driving mechanism 8 and is used for driving the fourth driving mechanism 8 to move along the transverse direction. The fourth driving mechanism 8 is in transmission connection with the fifth driving mechanism 27, and is used for driving the fifth driving mechanism 27 to move vertically. The fifth driving mechanism 27 is in transmission connection with the electrostatic adsorption head 3 through the buffering elastic member 5, and is used for driving the electrostatic adsorption head 3 to move vertically.

The fourth driving mechanism 8 can adopt a cylinder structure and is a first vertical cylinder; for example, the stroke of the first vertical cylinder may be set to 60-200mm. The fourth driving mechanism 8 can adopt a cylinder structure and is a second vertical cylinder; for example, the stroke of the second vertical cylinder may be set to 5-10mm. And a cylinder rod of the first vertical cylinder is rigidly connected with the second vertical cylinder.

In one embodiment, as shown in fig. 1, a plurality of support blocks need to be arranged inside the tempered vacuum glass in a matrix manner, and the arrangement distance between adjacent support blocks can be set to 50mm. The widths of the first loading block 18 and the second loading block can be set to be 45mm, the diameters of the rotary disk 19 and the second hole 9 can be 40mm, the interval between the circle center of the rotary disk 19 and the circle center of the second hole 9 can be 12mm, and the upper surface of the rotary disk 19 is a cone with a gradient of 5% from the circle center to the edge.

The length of the cylinder rods of the first vertical cylinder and the second vertical cylinder can be determined according to the distance from the upper surface of the outer edge of the rotating disc 19 to the cylinder walking slider 11. According to the stroke of the first vertical cylinder and the second vertical cylinder, the thickness of the glass to be processed, the peripheral size of the supporting block, the expansion amount of the buffering elastic piece 5 and other data, the vertical height position of the distributing device on the walking device can be set. The first vertical cylinder is selected to have a stroke of 120mm. The stroke of the second vertical cylinder can be selected to be 9mm. The thickness of the glass to be processed may be set to 5mm. The supporting shoe can set up to the square structure that length width height is 1mm. The amount of expansion and contraction of the buffering elastic member 5 may be set to 1mm. Accordingly, the vertical height position of the distributing device on the traveling device is correspondingly set.

It should be noted that walking means may also be provided for this step. The distribution device for the support blocks in the toughened vacuum glass can be arranged on a plane walking guide rail in the X-Y axis direction, and the walking device can realize quick and accurate walking control and can adopt the existing mature technology, which is not described herein any more. And starting the traveling devices, determining the starting number of the distribution devices according to the size of the glass to be processed, and traveling to a set position along the X axis.

Step two: the support block is transported into the first receptacle 2 of the first carrier block 18.

Specifically, the step may include:

placing a plurality of support blocks into the feed hopper 15, wherein the support blocks enter the second hole 9 of the second carrier block 17 from the feed hopper 15;

the second driving mechanism 10 drives the rotating brush 6 to rotate, so that the supporting block in the second hole 9 enters the first accommodating portion 2 of the first carrying block 18.

Further, a squeeze flexible valve 25 and a counter 26 may be provided on the feed hopper 15, and the counter 26 is electrically connected to the squeeze flexible valve 25. After the distribution device for the supporting blocks in the toughened vacuum glass is started to work, the extrusion type flexible valve 25 can be controlled by the counter 26 according to the processing progress, the materials are continuously fed into the second hole 9 through the feeding hopper 15, and the number of the supporting blocks in the second hole 9 is maintained to be 1-1.5 times of the single-layer full amount. For example, the supporting blocks can be added into the second hole 9 at one time, and the number of the supporting blocks which are added at one time can be set to be 1.5 times of the single-layer full amount; the gas flow rate of the gas inlet holes 7 can be set to 100-1000mL/min, for example, 200mL/min is selected.

The first drive mechanism 1 may employ a first servo motor. The first servo motor rotates continuously, and the rotating speed of the first servo motor can be set to be 20r/min, so that the rotating brush 6 is driven to rotate.

Step three: the first driving mechanism 1 drives the first accommodating portion 2 to move to the first position.

Specifically, the step may include:

the first driving mechanism 1 is started, so that the rotating disk 19 is driven to rotate;

the first detecting member 20 detects whether the first accommodating portion 2 accommodates the support block;

if the first detecting member 20 detects that the supporting block is accommodated in the first accommodating portion 2, the first driving mechanism 1 continues to drive the rotating disc 19 to rotate until the first accommodating portion 2 is located at the first position, and the first driving mechanism 1 is closed;

if the rotating disc 19 rotates once and the first detecting member 20 does not detect that the supporting block is accommodated in the first accommodating portion 2, an alarm message is generated.

Step four: the support block transfer placement mechanism acquires the support block in the first accommodating portion 2.

Specifically, the step may include:

the fifth driving mechanism 27 drives the electrostatic adsorption head 3 to move vertically downward;

the pressure is buffered by the buffering elastic member 5, and the electrostatic adsorption head 3 flexibly contacts and adsorbs the support block in the first accommodating portion 2.

Step five: the supporting block transferring and placing mechanism transfers the acquired supporting block to a second position.

Specifically, the step may include:

the fifth driving mechanism 27 stops when driving the electrostatic adsorption head 3 to move vertically upward by a first set distance; for example, the fifth driving mechanism 27 may adopt a second vertical air cylinder, and the air cylinder rod of the second vertical air cylinder stops when moving upwards for 9 mm;

the third driving mechanism 12 drives the fourth driving mechanism 8, the fifth driving mechanism 27, the electrostatic adsorption head 3 and the supporting block to stop when moving transversely for a second set distance;

the fourth driving mechanism drives the fifth driving mechanism 27, the electrostatic adsorption head 3 and the supporting block to move vertically downwards, and the supporting block adsorbed by the electrostatic adsorption head 3 flexibly contacts the glass to be processed through the pressure buffering of the buffering elastic part 5.

Step six: the supporting block transferring and placing mechanism is separated from the obtained supporting blocks.

Specifically, the step may include: the electrostatic adsorption head 3 is powered off, the electrostatic eliminator 4 is started and generates ion wind blowing to the electrostatic adsorption head 3, so that the electrostatic adsorption head 3 is separated from the adsorbed supporting block.

Further, the static eliminator 4 may employ an ion wind type static eliminator including a gas valve 22 and a gas inlet pipe 23. The gas valve 22 is fixedly arranged on the fourth drive 8 of the cylinder arrangement. The gas valve 22 is provided with an air inlet hole 7. The air inlet pipe 23 has one end connected to the gas valve 22 and the other end connected to the static eliminator 4 for supplying ion wind to the static eliminator 4. When the static eliminator 4 is started, the gas valve 22 is opened to supply gas to the static eliminator 4 at a gas supply rate of 200mL/min.

Step seven: the fourth drive mechanism 8 is reset and the third drive mechanism 12 is reset. And entering the next cycle.

In this embodiment, the method for laying the internal supporting block of the tempered vacuum glass may further include:

providing two rows of toughened vacuum glass internal supporting block distribution devices, wherein a second detection piece 28 is arranged at the bottom of the first loading block 18 and used for detecting whether the toughened vacuum glass internal supporting block distribution devices leak the supporting blocks or not;

when the distribution device of the first row of tempered vacuum glass internal support blocks is completely distributed and moves forwards, the first loading block 18 of the distribution device of the first row of tempered vacuum glass internal support blocks detects whether the distribution device of the first row of tempered vacuum glass internal support blocks leaks the support blocks;

if yes, the supporting block distribution device in the second row of toughened vacuum glass follows the supplement supporting blocks;

when the distribution device for the internal support blocks of the second row of toughened vacuum glass finishes distribution and moves forwards, the first loading blocks 18 of the distribution device for the internal support blocks of the second row of toughened vacuum glass detect whether the distribution device for the internal support blocks of the second row of toughened vacuum glass leaks the support blocks;

if yes, alarm information is generated.

It should be noted that the method for arranging the inner support blocks of the tempered vacuum glass in the embodiment is not limited to be performed in the above sequence, and may also be performed in a substantially simultaneous manner or in a reverse order according to the functions involved, for example, may be performed in a sequence different from the described sequence.

The utility model discloses in, supporting shoe monolithic separating mechanism can move first holding portion to primary importance, realizes that the monolithic of supporting shoe in the first holding portion separates one by one, and single supporting shoe separation rate is high, and the supporting shoe of being convenient for transports acquireing and transporting of placing mechanism. The supporting shoe is transported and is placed the supporting shoe in the mechanism can acquire the first holding portion of first position department to transporting the supporting shoe that acquires to the second position, realizing laying the supporting shoe inside tempering vacuum glass automatically high-efficiently. The supporting block is arranged in the toughened vacuum glass, so that the automation degree is high, and the production efficiency is high. The distribution position has small deviation and the distribution position of the supporting block is accurate.

Whether the first accommodating part can be used for detecting whether the supporting block is accommodated or not can be detected by the first detecting piece, the distribution device does corresponding action according to the detection result of the first detecting piece, the supporting block is not easy to leak and is low in refilling rate.

The second detection piece can detect whether the supporting blocks are missed by the arrangement device for the supporting blocks in the first row of tempered vacuum glass, and if yes, the arrangement device for the supporting blocks in the second row of tempered vacuum glass follows the arrangement supporting blocks, so that the supporting blocks are not easy to miss.

The above description is only for the preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention, and any modification, equivalent replacement or improvement within the spirit of the present invention is encompassed by the claims of the present invention.

Claims (10)

1. Device is put to inside supporting shoe cloth of tempering vacuum glass, its characterized in that includes:

the supporting block single-block separating mechanism comprises a first loading block and a first driving mechanism; the first bearing block is provided with a first accommodating part for accommodating and mounting the bearing block; the first drive mechanism is configured to drive the first receptacle to move to a first position;

a support block transfer placement mechanism configured to:

when the first accommodating part moves to the first position, the supporting block in the first accommodating part can be obtained, and the obtained supporting block is transferred to the second position.

2. The tempered vacuum glass internal supporting block distribution device according to claim 1, wherein:

the supporting block single-block separating mechanism further comprises a rotating disc made of insulating materials, and the first accommodating part is arranged on the rotating disc;

a first hole is formed in the first carrier block, and the rotating disc is accommodated and installed in the first hole; the first drive mechanism is configured to drive the rotating disk to rotate in the first aperture to drive the first receptacle to move to a first position.

3. The tempered vacuum glass internal supporting block arranging device as claimed in claim 2, wherein:

the upper surface of the rotating disc is a slope surface with the height gradually reduced from the circle center to the edge, and the first accommodating part is a pit arranged at the edge of the rotating disc;

the supporting block single-block separating mechanism also comprises a second loading block, a rotating brush and a second driving mechanism;

a second hole is formed in the top end of the second carrying block, and the rotary brush is accommodated and installed in the second hole;

the first carrying block and the second carrying block are vertically butted and fixed, and the vertical height of the lower surface of the rotary brush is higher than or equal to the vertical height of the upper surface of the rotary disc; the rotating disc comprises an exposed part partially exposed out of the second carrying block;

the second driving mechanism is configured to drive the rotating brush to rotate in the second hole, so that the supporting block in the second hole enters the first accommodating part;

in the first position, the first accommodating part is exposed out of the second carrying block.

4. The tempered vacuum glass internal supporting block arranging device as claimed in claim 3, wherein:

the diameter of the second hole is equal to that of the rotating disc, the circle center of the rotating disc and the circle center of the second hole are arranged at intervals, and the distance between the circle center of the rotating disc and the circle center of the second hole is 1/3-1/4 of the diameter of the rotating disc.

5. The tempered vacuum glass internal supporting block arranging device as claimed in claim 3, wherein:

the slope is a conical structure with 5% -14% of slope from the center to the edge of the upper surface of the rotating disc.

6. The tempered vacuum glass internal supporting block arranging device as claimed in claim 3, wherein:

the cross section of the pit is circular, the diameter of the pit is 1.1-1.4 times of the maximum peripheral size of the supporting block, and the vertical depth of the pit is equal to the diameter of the pit; and/or the presence of a gas in the gas,

a plurality of the pits are uniformly distributed at intervals along the circumferential direction of the rotating disk; and/or the presence of a gas in the atmosphere,

and a second detection piece is arranged at the bottom of the first bearing block and used for detecting whether the supporting block is leaked from the supporting block laying device in the tempered vacuum glass.

7. The tempered vacuum glass internal supporting block arranging device as claimed in claim 3, wherein:

the supporting block single-block separating mechanism also comprises a feeding hopper for placing the supporting block; the feeding hopper is arranged above the second carrying block and communicated to the second hole so that the supporting block can enter the second hole;

the feeding hopper is provided with an extrusion type flexible valve and a counter, and the counter is electrically connected with the extrusion type flexible valve;

the counter is configured to count the number of support blocks entering the second hole from the feed hopper and control the squeeze flexible valve to open or close.

8. The tempered vacuum glass internal supporting block arranging device as claimed in claim 3, wherein:

the supporting block single-block separating mechanism further comprises a first detection piece, and the first detection piece is configured to be used for detecting whether the supporting block is accommodated and installed in the first accommodating part;

the outer edge of the pit is tangent to the outer edge of the rotary disc, and a first side seam is arranged at the tangent position of the outer edge of the pit and the outer edge of the rotary disc; a second side seam is arranged on the first carrying block; the first side slot is configured to align with the second side slot during rotation of the rotatable disk;

the first detection piece comprises a light sensor fixedly arranged on the side surface of the first carrying block; the light sensor is configured to: when the first side seam aligns with the second side seam, whether a support block is accommodated and installed in the pit can be detected.

9. The tempered vacuum glass internal supporting block arranging device as claimed in claim 3, wherein:

the supporting block transferring and placing mechanism comprises an electrostatic adsorption head, an electrostatic eliminator and a transferring device;

the electrostatic adsorption head is arranged above the exposed part of the rotating disc; the electrostatic chuck is configured to: when the first accommodating part moves to the first position, the supporting block in the first accommodating part can be adsorbed;

the transfer device is configured to transfer the supporting block adsorbed by the electrostatic adsorption head to the second position;

the static eliminator is fixedly arranged on one side of the static adsorption head; the static eliminator is configured to: when the electrostatic adsorption head is started, the ionic wind blowing to the electrostatic adsorption head can be generated, so that the electrostatic adsorption head is separated from the adsorbed supporting block.

10. The tempered vacuum glass internal supporting block arranging device as claimed in claim 9, wherein:

the transfer device comprises a third driving mechanism, a fourth driving mechanism and a fifth driving mechanism;

the third driving mechanism is in transmission connection with the fourth driving mechanism and is used for driving the fourth driving mechanism to move along the transverse direction;

the fourth driving mechanism is in transmission connection with the fifth driving mechanism and is used for driving the fifth driving mechanism to move vertically;

and the fifth driving mechanism is in transmission connection with the electrostatic adsorption head through a buffer elastic body and is used for driving the electrostatic adsorption head to move vertically.

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