CN218579883U - Emulsified asphalt apparatus for producing - Google Patents
Emulsified asphalt apparatus for producing Download PDFInfo
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- CN218579883U CN218579883U CN202222821263.1U CN202222821263U CN218579883U CN 218579883 U CN218579883 U CN 218579883U CN 202222821263 U CN202222821263 U CN 202222821263U CN 218579883 U CN218579883 U CN 218579883U
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Abstract
The application discloses emulsified asphalt apparatus for producing, divide into blowing portion through the jar body that will produce the soap lye, drive division and stirring portion, set up rabbling mechanism in stirring portion, the rotation cylinder outer wall of rabbling mechanism sets up the stirring roller, be equipped with the blowing pipe of the different degree of depth in the rotation cylinder, the one end opening intercommunication blowing portion of blowing pipe, other end opening communicates and rotates the cylinder and correspond degree of depth diffusion chamber, water enters into the postheating of stirring portion through the water filling port, pump sending such as quantitative emulsifier or sour blowing portion into through feed pump and supply tube, emulsifier or sour etc. enter into the diffusion chamber of the different degree of depth through the blowing pipe, and diffusion hole diffusion that offers through the diffusion chamber is in the aqueous solution of the different degree of depth of stirring portion, the actuating mechanism drive rabbling mechanism rotation that the drive division set up, with higher speed the emulsifier, the diffusion and the mixture of additives such as acid, mix the liquid and stir to even time shortening, and improved production efficiency.
Description
Technical Field
The application belongs to the emulsified asphalt processing equipment field, especially relates to an emulsified asphalt apparatus for producing.
Background
Emulsified asphalt is an oil-in-water asphalt emulsion obtained by melting asphalt and dispersing the asphalt in an aqueous solution containing an emulsifier in the form of fine droplets by mechanical action. When the asphalt emulsion is used for building roads, heating is not needed, and the asphalt emulsion can be sprayed, injected or mixed and paved at normal temperature, and can be used for paving surface layers and base layers of various structural pavements, and can also be used as penetrating layer oil and viscous layer oil and used for maintaining various stable base layers.
The production process of the emulsified asphalt can be divided into four processes: asphalt preparation (heating and heat preservation of asphalt), soap solution preparation (mixing of water, an emulsifier, acid and the like), asphalt emulsification (shearing of the soap solution and the asphalt sequentially in a colloid mill at a high speed to form emulsified asphalt), emulsion storage (storing of the emulsified asphalt in a storage tank through a heat exchanger), and existing emulsified asphalt production equipment with an independent control room can realize large-yield production, such as emulsified asphalt equipment with 20t specification on the market, wherein the volume of a soap solution tank for producing the soap solution reaches 5 tons and is generally set in two, the soap solution components comprise water, acid, an emulsifier and the like, water enters the soap solution tank through a clear water pump during production and is heated, then a certain amount of the emulsifier and the acid are added from the top of the soap solution tank and are stirred and mixed through an internal stirring mechanism, and the emulsifier, the acid and the like are directly poured from the top end of the stirring tank, the tank volume is large, the time for the emulsifier and the acid to diffuse to the middle part and the bottom part is prolonged, the stirring to a uniform period is long, if the asphalt is heated to a proper temperature, and the asphalt is not uniformly mixed, the situation that the asphalt waits for stirring is needed, the heat preservation operation or the asphalt quality is further influenced, and the existing asphalt production efficiency is further improved.
SUMMERY OF THE UTILITY MODEL
The utility model provides an emulsified asphalt apparatus for producing to solve at least one among the above-mentioned technical problem. Divide into blowing portion through the jar body that will produce soap lye, drive division and stirring portion, set up rabbling mechanism in the stirring portion, the rotation cylinder outer wall of rabbling mechanism sets up the stirring roller, be equipped with the blowing pipe of the different degree of depth in the rotation cylinder, the one end opening intercommunication blowing portion of blowing pipe, other end opening communicates the rotation cylinder and corresponds degree of depth diffusion chamber, water enters into the back heating of stirring portion through the water filling port, pump sending into blowing portion with quantitative emulsifier or sour class pump through feed pump and supply line, emulsifier or sour class enter into the diffusion chamber of the different degree of depth through the blowing pipe, and in the diffusion hole diffusion that sets up through the diffusion chamber spreads into the aqueous solution of the different degree of depth of stirring portion, the drive mechanism drive rabbling mechanism that drive division set up rotates, with higher speed the emulsifier, the diffusion and the mixture of additives such as acid shortens to even time, the mixed liquid stirring, and production efficiency is improved.
In order to achieve the above object, the utility model provides an emulsified asphalt apparatus for producing, include:
the tank body comprises a discharging part, a driving part and a stirring part from top to bottom;
the discharging part is provided with a discharging port, and the discharging port is connected with a feeding pump through a supply pipe;
the stirring part is provided with a discharge port and a water injection port, a stirring mechanism is arranged in the stirring part and comprises a rotating cylinder, discharge pipes with different depths are arranged in the rotating cylinder, the outer wall of the rotating cylinder is provided with a stirring roller, one ends of the discharge pipes with different depths are communicated with the discharge part, the other ends of the discharge pipes with different depths are communicated with a diffusion cavity with corresponding depths, and the diffusion cavity is provided with diffusion holes;
and a driving mechanism is arranged in the driving part and is used for driving the stirring mechanism to rotate in the stirring part.
Above-mentioned structure, divide into blowing portion through the jar body that will produce the soap lye, drive division and stirring portion, set up rabbling mechanism in stirring portion, rabbling mechanism's rotation cylinder outer wall sets up the stirring roller, be equipped with the blowing pipe of the different degree of depth in the rotation cylinder, the one end opening intercommunication blowing portion of blowing pipe, other end opening communicates and rotates the cylinder and correspond degree of depth diffusion chamber, pump sending such as quantitative emulsifier or sour through the feed pump advances blowing portion, emulsifier or sour etc. enter into the diffusion chamber of the different degree of depth through the blowing pipe, and diffusion hole diffusion that sets up through the diffusion chamber is to the aqueous solution of the different degree of depth of stirring portion in, the actuating mechanism drive rabbling mechanism that drive division set up rotates, with higher speed the emulsifier, the diffusion and the mixture of additives such as acid, mix the liquid and stir the time shortening to even, emulsified asphalt production efficiency has been improved.
In a preferred implementation, the diffusion chambers are arranged at intervals along the axial direction of the stirring part.
The diffusion chamber sets up along stirring portion axial interval, if can set up the diffusion chamber in the upper and middle and lower part of stirring portion, even stirring after making emulsifier or acid etc. enter into the upper portion, middle part and the lower part of stirring portion, the design is more reasonable.
In a preferred implementation, the stirring roller is arranged on the outer wall of the rotating cylinder between adjacent diffusion chambers.
The stirring roller sets up the rotation cylinder outer wall between adjacent diffusion chamber, and emulsifier, acid etc. flow out the back from the diffusion chamber, and the stirring roller is quick mixes diffusion with this regional partial aqueous solution, emulsifier or acid etc. structural design is more reasonable.
In a preferred implementation mode, a plurality of concentration detection sensors are arranged on the inner wall of the stirring part at intervals, detect concentration values of mixed liquid at different depths and transmit signals to the controller.
Stirring portion inner wall interval sets up a plurality of concentration detection sensors, detect different degree of depth liquid concentration value, the mixed solution concentration that each concentration sensor detected transmits for the controller, through each concentration numerical value that surveys, whether the controller judges the soap lye stirring can carry out process on next step, concentration detection sensor adopts prior art, if the optional concentration sensor based on light refraction and total reflection principle, produce corresponding refracting index through the concentration of the medium that is surveyed, the refraction light source that the light receiver will gather calculates the refracting index and obtains corresponding concentration through data algorithm.
In a preferred implementation manner, the discharge port is provided with an electromagnetic valve, the electromagnetic valve is connected to the controller, and the controller receives concentration value signals detected by the plurality of concentration detection sensors and controls the electromagnetic valve to be opened.
The discharge gate sets up the solenoid valve, and solenoid valve connection director when the controller is according to receiving the concentration value signal of a plurality of concentration detection sensors, after pitch has heated, opens the solenoid valve operation or continue to stir mixed solution operation, and the soap lye stirring is more intelligent controllable.
In a preferred implementation manner, a dispersion cover is arranged outside the diffusion cavity, the cross section of the dispersion cover is arc-shaped, dispersion through holes in different directions are formed in the dispersion cover, and the dispersion through holes in different directions are communicated with the diffusion holes.
The dispersion cover cross-section that the diffusion chamber set up is circular-arc to set up the dispersion through-hole of equidirectional at the dispersion cover, when soap lye or sour etc. get into the diffusion chamber of the different degree of depth, through the dispersion through-hole diffusion of equidirectional on the dispersion cover, the diffusion scope is wider, is favorable to improving the diffusion efficiency of soap lye or sour.
In a preferred implementation manner, the driving mechanism includes a driving motor, the rotating cylinder is provided with a rotating portion, and the driving motor is connected with the rotating portion through a belt.
The driving motor is connected with the rotating part of the rotating cylinder through the belt, and the structural design is more reasonable.
In a preferred implementation, the stirring part is provided with a spiral heating pipe.
Set up spiral heating pipe in the soap lye jar and heat jar interior solution, the heating is more even, and heating efficiency is higher, improves soap lye production efficiency.
The structure has the following beneficial effects:
1. the jar body that will produce soap lye is blowing portion, drive division and stirring portion, set up rabbling mechanism in the stirring portion, the rotation cylinder outer wall of rabbling mechanism sets up the stirring roller, be equipped with the blowing pipe of the different degree of depth in the rotation cylinder, the one end opening intercommunication blowing portion of blowing pipe, other end opening communicates the rotation cylinder and corresponds degree of depth diffusion chamber, pump sending such as quantitative emulsifier or sour into blowing portion through the feed pump, emulsifier or sour etc. enter into the diffusion chamber of the different degree of depth through the blowing pipe, and spread in the aqueous solution of the different degree of depth of stirring portion through the diffusion hole that the diffusion chamber was seted up, the drive mechanism drive rabbling mechanism that the drive division set up rotates, with higher speed the emulsifier, the diffusion and the mixture of additives such as sour, stir and shorten mixed liquid to even time, the emulsified asphalt production efficiency has been improved.
2. Stirring portion inner wall interval sets up a plurality of concentration detection sensors, detects different degree of depth liquid concentration value, and the mixed solution concentration that each concentration sensor detected transmits for the controller, and through each concentration numerical value that surveys, whether the controller judges the soap lye stirring can carry out process on next step, if open discharge gate solenoid valve operation, stirs more intelligently.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the application and not to limit the invention. In the drawings:
fig. 1 is a schematic structural view of an exemplary embodiment of the present invention;
fig. 2 is an enlarged schematic view of an exemplary embodiment of part a of the present invention;
description of the reference symbols:
1. a tank body; 10. a discharging part; 100. a discharging port; 101. a supply pipe; 102. a feed pump; 11. a drive section; 12. a stirring section; 120. a discharge port; 121. a water injection port; 123. an electromagnetic valve;
2. a stirring mechanism; 20. rotating the cylinder; 200. a rotating part; 21. discharging the material pipe; 22. a diffusion chamber; 220. a diffusion hole; 23. a stirring roller; 24. a dispersion cover; 25. dispersing the through holes; 26. a spiral heating pipe;
3. a drive mechanism; 30. a drive motor; 31. a belt;
4. a concentration detection sensor; 41. a controller;
Detailed Description
In order to more clearly explain the overall concept of the present invention, the following detailed description is given by way of example with reference to the accompanying drawings.
It should be noted that in the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus, the scope of the present invention is not limited by the specific embodiments disclosed below.
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and to simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, are not to be construed as limiting the present invention. In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. However, the direct connection means that the two bodies are connected without a connection relationship by an excessive structure and are connected to each other only by the connection structure to form a whole. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The description in this application as relating to "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying any relative importance or implicit indication of the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature.
As shown in fig. 1-2, the utility model provides an emulsified asphalt production device, which comprises:
the tank body 1 comprises a discharging part 10, a driving part 11 and a stirring part 12 from top to bottom;
the discharging part 10 is provided with a discharging port 100, and the discharging port 100 is connected with a feeding pump 102 through a feeding pipe 101;
the stirring part 12 is provided with a discharge hole 120 and a water injection hole 121, a stirring mechanism 2 is arranged in the stirring part 12, the stirring mechanism 2 comprises a rotating cylinder 20, discharge pipes 21 with different depths are arranged in the rotating cylinder 20, a stirring roller 23 is arranged on the outer wall of the rotating cylinder 20, one ends of the discharge pipes 21 with different depths are communicated with the discharge part 10, the other ends of the discharge pipes 21 with different depths are communicated with a diffusion cavity 22 with corresponding depths, and diffusion holes 220 are formed in the diffusion cavity 22;
the driving part 11 is provided with a driving mechanism 3, and the driving mechanism 3 is used for driving the stirring mechanism 2 to rotate in the stirring part 12.
Above-mentioned structure, divide into blowing portion 10 through the jar body 1 that will produce the liquid soap, drive division 11 and stirring portion 12, set up rabbling mechanism 2 in stirring portion 12, the rotation cylinder 20 outer wall of rabbling mechanism 2 sets up stirring roller 23, be equipped with the blowing pipe 21 of the different degree of depth in the rotation cylinder 20, the one end opening intercommunication blowing portion 10 of blowing pipe 21, other end opening communicates and rotates cylinder 20 and corresponds degree of depth diffusion chamber 22, pump sending quantitative emulsifier or acid etc. into blowing portion 10 through feed pump 102, emulsifier or acid etc. enter into the diffusion chamber 22 of the different degree of depth through blowing pipe 21, and diffuse in the aqueous solution of the different degree of depth of stirring portion 12 through the diffusion hole 220 that diffusion chamber 22 seted up, drive division 3 drive rabbling mechanism 2 that 11 set up rotate, accelerate the emulsifier, the diffusion and the mixture of additives such as acid, the mixed liquid stirring is shortened to even time, emulsified asphalt production efficiency has been improved.
As one preferred embodiment of the present application, as shown in fig. 1, the diffusion chambers 22 are provided at intervals in the axial direction of the stirring section 12.
The diffusion chambers 22 are axially arranged at intervals along the stirring part 12, and if the diffusion chambers 22 can be arranged at the upper part, the middle part and the lower part of the stirring part 12, the emulsifier or the acid can be uniformly stirred after entering the upper part, the middle part and the lower part of the stirring part 12, so that the design is more reasonable.
As a preferred example in the present embodiment, as shown in fig. 1, an agitating roller 23 is provided on the outer wall of the rotating cylinder 20 between the adjacent diffusion chambers 22.
The stirring roller 23 is arranged on the outer wall of the rotating cylinder 20 between the adjacent diffusion cavities 22, after the emulsifier, the acid and the like flow out of the diffusion cavities 22, the stirring roller 23 quickly mixes and diffuses the water solution, the emulsifier or the acid and the like in the region, and the structural design is more reasonable.
In a preferred embodiment of the present invention, as shown in fig. 1, a plurality of concentration detection sensors 4 are provided at intervals on the inner wall of the stirring section 12, and the concentration detection sensors 4 detect the concentration values of the mixed liquids at different depths and transmit the signals to the controller 41.
Stirring portion 12 inner wall interval sets up a plurality of concentration detection sensors 4, detect different degree of depth liquid concentration value, the mixed solution concentration that each concentration sensor detected transmits for controller 41, through each concentration numerical value that records, whether controller 41 judges soap lye stirring can carry out next process, concentration detection sensor 4 adopts prior art, if can select to use the concentration sensor based on photorefractive and total reflection principle, concentration through the measured medium produces corresponding refracting index, the refraction light source that the light receiver will gather calculates the refracting index and obtains corresponding concentration through data algorithm.
As a preferred example in the present embodiment, as shown in fig. 1, the discharge port 120 is provided with an electromagnetic valve 123, the electromagnetic valve 123 is connected to the controller 41, and the controller 41 receives concentration value signals detected by the plurality of concentration detection sensors 4 and controls the electromagnetic valve 123 to open.
The discharge port 120 is provided with an electromagnetic valve 123, the electromagnetic valve 123 is connected with the controller 41, when the controller 41 receives concentration value signals of the concentration detection sensors 4, after the asphalt is heated, the electromagnetic valve 123 is opened or the mixed solution is continuously stirred, and the stirring of the soap solution is more intelligent and controllable.
As a preferred embodiment of the present invention, as shown in fig. 2, a dispersing cover 24 is provided outside the diffusion chamber 22, the dispersing cover 24 has an arc-shaped cross section, dispersing through holes 25 are formed in the dispersing cover 24 in different directions, and the dispersing through holes 25 in different directions communicate with the diffusion hole 220.
The dispersion cover 24 cross-section that diffusion chamber 22 set up is circular-arc to set up the dispersion through-hole 25 of equidirectional at dispersion cover 24, when the diffusion chamber 22 of the different degree of depth of soap lye or sour entering, through the dispersion through-hole 25 diffusion of equidirectional on the dispersion cover 24, the diffusion scope is wider, is favorable to improving the diffusion efficiency of soap lye or sour.
As a preferred embodiment of the present application, as shown in fig. 1, the driving mechanism 3 includes a driving motor 30, the rotating cylinder 20 is provided with a rotating portion 200, and the driving motor 30 is connected to the rotating portion 200 through a belt 31.
The driving motor 30 is connected with the rotating part 200 of the rotating cylinder 20 through the belt 31, and the structural design is more reasonable.
As a preferred embodiment of the present application, as shown in fig. 1, the stirring section 12 is provided with a spiral heating pipe 26.
Set up spiral heating pipe 26 in the soap lye jar and heat the jar interior solution, the heating is more even, and heating efficiency is higher, improves soap lye production efficiency.
The utility model can be realized by adopting or using the prior art for reference in places which are not mentioned in the utility model.
All the embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from other embodiments.
The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and variations of the present invention will be apparent to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (8)
1. An emulsified asphalt production device, which is characterized by comprising:
the tank body comprises a discharging part, a driving part and a stirring part from top to bottom;
the discharging part is provided with a discharging hole, and the discharging hole is connected with a feeding pump through a feeding pipe;
the stirring part is provided with a discharge port and a water injection port, a stirring mechanism is arranged in the stirring part and comprises a rotating cylinder, discharge pipes with different depths are arranged in the rotating cylinder, the outer wall of the rotating cylinder is provided with a stirring roller, one ends of the discharge pipes with different depths are communicated with the discharge part, the other ends of the discharge pipes with different depths are communicated with a diffusion cavity with corresponding depths, and the diffusion cavity is provided with diffusion holes;
and a driving mechanism is arranged in the driving part and is used for driving the stirring mechanism to rotate in the stirring part.
2. The apparatus for producing emulsified asphalt according to claim 1, wherein the diffusion chambers are provided at intervals in the axial direction of the stirring section.
3. The apparatus for producing emulsified asphalt as defined in claim 2, wherein said stirring roller is disposed on the outer wall of said rotating cylinder between adjacent ones of said diffusion chambers.
4. The emulsified asphalt production device according to claim 1, wherein a plurality of concentration detection sensors are arranged on the inner wall of the stirring part at intervals, and the concentration detection sensors detect the concentration values of the mixed liquids at different depths and transmit signals to the controller.
5. The emulsified asphalt production device as claimed in claim 4, wherein the discharge port is provided with an electromagnetic valve, the electromagnetic valve is connected to the controller, and the controller receives concentration value signals detected by the plurality of concentration detection sensors and controls the electromagnetic valve to open.
6. The emulsified asphalt production device according to claim 1, wherein a dispersion cover is arranged outside the diffusion cavity, the cross section of the dispersion cover is arc-shaped, the dispersion cover is provided with dispersion through holes in different directions, and the dispersion through holes in different directions are communicated with the diffusion hole.
7. The emulsified asphalt producing device as claimed in claim 1, wherein the driving mechanism comprises a driving motor, the rotating cylinder is provided with a rotating part, and the driving motor is connected with the rotating part through a belt.
8. The emulsified asphalt production device as defined in claim 1, wherein said stirring section is provided with a spiral heating pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222821263.1U CN218579883U (en) | 2022-10-25 | 2022-10-25 | Emulsified asphalt apparatus for producing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222821263.1U CN218579883U (en) | 2022-10-25 | 2022-10-25 | Emulsified asphalt apparatus for producing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218579883U true CN218579883U (en) | 2023-03-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222821263.1U Active CN218579883U (en) | 2022-10-25 | 2022-10-25 | Emulsified asphalt apparatus for producing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218579883U (en) |
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2022
- 2022-10-25 CN CN202222821263.1U patent/CN218579883U/en active Active
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