CN218579637U - Feeding system of full-automatic filling machine - Google Patents

Abstract

The utility model discloses a feeding system of a full-automatic filling machine, which comprises an emulsion tank, a first feeding pump, a feeding pipeline, a buffer tank, a feeding pump, a feeding pipeline and a return pipeline; a discharge port of the emulsification tank is provided with a first feeding pump, and the first feeding pump is connected with a feed port of the buffer tank through a feeding pipeline; a discharge port of the buffer tank is provided with a feeding pump, and the feeding pump is respectively connected with feed ports of the filling machines through feeding pipelines; and the feed inlet of each filling machine is respectively connected with the feed back port of the buffer tank through a feed back pipeline. The utility model discloses make during the material sends the liquid filling machine through a series of pipelines, whole pay-off process realizes the full automatization, and the cost of using manpower sparingly improves work efficiency, avoids food to expose in the air, guarantees and improves the hygienic standard of food, effectively prevents the crystallization solidification of material, guarantees that food is in the best state, improves the taste quality of food.

Description

Feeding system of full-automatic filling machine

Technical Field

The utility model relates to a feeding system especially relates to a full-automatic filling machine feeding system, belongs to food processing equipment technical field.

Background

In the food processing industry, when liquid food is to be filled, a small manual filling machine is usually used. However, some small manual filling machines on the market currently have no feeding mechanism, generally need to be manually operated to take materials, and then feed the materials into the filling machine for filling operation, and have the following technical defects:

1. when materials are taken manually, the materials are exposed in the air and are easily polluted, so that the sanitation of the product is not up to the standard; the emulsified materials are not insulated in the air and are easy to crystallize, so that the taste of the product is influenced;

2. the method is relatively dependent on manpower, so that the side length of the production time influences the processing efficiency, and meanwhile, the whole process is relatively labor-consuming and is not suitable for large-scale batch production;

3. whether the filling is continued or not is judged by the timer, errors are easy to occur, the accuracy is not high enough, and the residual materials are inconvenient to recycle, so that waste is caused;

4. some liquids are subject to particle deposition during filling, resulting in a product with an insufficiently uniform liquid composition.

Therefore, structural improvements to the food filling machine and its feeding mechanism are urgently needed.

Disclosure of Invention

To above-mentioned existing technical problem, the utility model provides a full automatic filling machine feeding system to realize the cost of using manpower sparingly, improve work efficiency's technical purpose.

In order to solve the technical problem, the utility model adopts the following technical scheme: the feeding system of the full-automatic filling machine comprises an emulsification tank, a first feeding pump, a feeding pipeline, a buffer tank, a feeding pump, a feeding pipeline and a return pipeline; a discharge port of the emulsification tank is provided with a first feeding pump, and the first feeding pump is connected with a feed port of the buffer tank through a feeding pipeline; a discharge port of the buffer tank is provided with a feeding pump, and the feeding pumps are respectively connected with feed ports of the filling machines through feeding pipelines; and the feed inlet of each filling machine is respectively connected with the feed back port of the buffer tank through a feed back pipeline.

The utility model discloses it is further, the second feeding pump is still installed to the discharge gate that the emulsification was irritated, first feeding pump is connected to the second feeding pump.

Among the above-mentioned technical scheme, the discharge gate that the emulsification was irritated is connected simultaneously to second feeding pump and first feeding pump to can both connect the feed inlet of buffer tank through the pay-off pipeline. In one aspect, the second feed pump may act as a backup pump for the first feed pump; on the other hand, the second feeding pump and the first feeding pump can adopt different types, and are conveyed aiming at different materials.

The utility model discloses further, first delivery pump adopts the diaphragm pump, the second delivery pump adopts the impeller pump, the charge pump adopts the impeller pump.

The utility model discloses it is further, install level sensor in the filling machine, level sensor and charge pump electricity respectively connect the controller of buffer tank.

Among the above-mentioned technical scheme, level sensor can respond to the liquid level of material in the filling machine, carries liquid level information to the controller in real time, and whether the controller decides to control charge pump 8 to the 2 transported substance wares of filling machine according to liquid level information to and how many materials of transport, not only the liquid level height that utilizes in the filling machine automatically controls the transport of raw materials, has saved the manpower moreover effectively, makes the feeding volume more accurate.

The utility model discloses it is further, be equipped with the level gauge on each liquid filling machine, can audio-visually see the liquid level in the liquid filling machine, verify the cooperation with level sensor each other.

The utility model discloses it is further, be equipped with agitator and heating device in the buffer tank.

Among the above-mentioned technical scheme, agitator and heating device can be immediate stir multiple stoste, effectively prevent the crystallization solidification of material, make the raw materials more even at the in-process of transfer mix, improve the precipitation phenomenon when reinforced.

The utility model discloses it is further, be equipped with the filter on the filling tube way, can filter the material for the material is more even, and the taste is more fine and smooth.

The utility model discloses further, the liquid filling machine is equipped with 2 to 8, and a feeding system transported substance material of a plurality of liquid filling machines sharing has realized carrying out the control of integration pay-off and feed back to each liquid filling machine.

To sum up, the utility model discloses an integrated structure sends the material in the emulsification tank to the buffer tank earlier through first delivery pump, second delivery pump, then the material evenly stirs in the buffer tank, and the material of rethread charge pump in with the buffer tank is sent to each liquid filling machine to the remainder material in each liquid filling machine is sent back to cyclic utilization in the buffer tank.

Compared with the prior art, the utility model has the technical advantages that:

1. the materials in the emulsifying tank are firstly conveyed into the buffer tank through the feeding pipe and then automatically conveyed into each filling machine through the feeding pipe, so that the materials are prevented from being exposed in the air, a heat preservation environment can be provided all the time, the hygienic standard of food is improved, the crystallization is avoided, and the taste of the food is improved;

2. the residual materials in each filling machine are returned to the buffer tank through the return pipelines, so that the waste of the materials is reduced through the circulation of the materials, and the workload of manually collecting the residual materials is reduced;

3. the liquid level sensor in the liquid filling machine can respond to how much of material, and in case the material is less than the default, the controller control charge pump is to liquid filling machine transported substance material, as long as the material reaches the default, stops promptly to liquid filling machine transported substance material, has improved the precision of food filling, reduces the waste of material.

4. The buffer tank effectively prevents the crystallization and solidification of the materials by means of heating, stirring and the like, avoids the conditions of particle deposition, insufficient uniformity of liquid components and the like of the materials during filling, ensures that the food is in the optimal state, and improves the taste quality of the food;

5. the whole feeding system is simple to operate, high in automation degree, capable of achieving continuous and automatic operation, reducing labor intensity of workers, saving labor cost and greatly improving filling efficiency.

Drawings

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a schematic diagram of the electrical connection of the liquid level sensor of the present invention;

in the figure: 1. the device comprises a liquid level meter, 2, a filling machine, 3, a feed back pipeline, 4, an emulsification tank, 5, a second feeding pump, 6, a first feeding pump, 7, a feeding pipeline, 8, a feeding pump, 9, a buffer tank, 10, a feeding pipeline, 11, a filter, 12, a controller, 13, a lead, 14 and a liquid level sensor.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The utility model discloses an embodiment: as shown in fig. 1, the feeding system of the full-automatic filling machine comprises an emulsion tank 4, a first feeding pump 6, a feeding pipeline 7, a buffer tank 9, a feeding pump 8, a feeding pipeline 10 and a return pipeline 3; a first feeding pump 6 is installed at a discharge hole of the emulsification tank 4, and the first feeding pump 6 is connected with a feed hole of a buffer tank 9 through a feeding pipeline 7; a discharge port of the buffer tank 9 is provided with a feeding pump 8, and the feeding pump 8 is respectively connected with feed ports of the filling machines 2 through feeding pipelines 10; and the feed inlet of each filling machine 2 is respectively connected with the feed back port of the buffer tank 9 through a feed back pipeline 3.

Opening a valve, starting a first feeding pump 6, feeding materials in an emulsifying tank 4 into a buffer tank 9 through a feeding pipeline 7, feeding the materials in the buffer tank 9 into a filling machine 2 through a feeding pump 8 from a feeding pipeline 10, and conveying the materials in the whole process in a pipeline to avoid exposure in air, so that the hygienic standard of food is ensured and improved; meanwhile, the residual materials conveyed to the filling machine can return to the buffer tank 9 through the return pipeline 10, so that the circulation of the materials is kept, and the crystallization and solidification of the materials are avoided.

In other embodiments of the present invention, the rest of the embodiments are the same as the above embodiments, except that, as shown in fig. 1, a second feeding pump 5 is further installed at the discharge port of the emulsification tank 4, and the second feeding pump 5 is connected to the first feeding pump 6. When the feeding device is used, the first feeding pump 6 is a diaphragm pump, the second feeding pump 5 is a rotor pump, the feeding pump 8 adopts a rotor pump, the rotor pump is suitable for materials with various viscosities, the diaphragm pump is suitable for liquid materials, and a proper pump can be selected for replacement according to different materials. Also, the addition of a second feed pump 5 can be used as a backup, and once one feed pump is damaged, another feed pump can be used.

In other specific embodiments of the present invention, the rest of the components are the same as the above embodiments, except that, as shown in fig. 2, a liquid level sensor 14 is installed in the filling machine 2, the liquid level sensor 14 and the feed pump 8 are respectively electrically connected to the controller 12 of the buffer tank 9, and the controller 12 can be implemented by using a conventional chip. When the automatic liquid level sensor is used, the liquid level sensor 14 senses the liquid level of materials in the filling machine 2 and conveys liquid level information to the controller 12, the controller 12 controls the buffer tank 9 to convey the materials to the filling machine 2 as long as the materials are less than the preset value, and once the materials reach the preset value, the conveying of the materials to the filling machine 2 is stopped, the whole feeding process is fully automatic, the labor cost is saved, and the working efficiency is improved.

In other embodiments of the present invention, the other embodiments are the same as the above embodiments, except that, as shown in fig. 1, the filling machine 2 is provided with a level meter 1, so as to conveniently observe the position of the material in the filling machine 2, determine the filling amount of the material, and can be matched with the function of the liquid level sensor 14.

In other embodiments of the present invention, the rest of the embodiments are the same as the above embodiments, except that, as shown in fig. 1, a stirrer and a heating device are provided in the buffer tank 9. During the use, buffer tank 9 heats the stirring to the material of treating the filling or refluxing, can prevent effectively that the crystallization of material from solidifying, guarantees that food is in the best state, improves the taste quality of food.

In other embodiments of the present invention, the rest of the embodiments are the same as the above embodiments, except that, as shown in fig. 1, the feeding pipeline 10 is provided with a filter 11, the filter 11 can filter out impurities in the material, so as to ensure the sanitation and good taste of the food, and the filter is preferably 80-160 mesh.

In other embodiments of the present invention, the rest of the embodiments are the same as the above embodiments, except that, as shown in fig. 1, the number of the filling machines 2 is 2 to 8. When in use, the number of the filling machines 2 can be adjusted according to the actual production and working conditions, and the preferred range is 2 to 8.

To sum up, the utility model discloses realize the full automatization to the pay-off environment of each liquid filling machine, saved the human cost, improved work efficiency.

The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose of the embodiments is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, which cannot limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the main technical solution of the present invention should be covered within the protection scope of the present invention.

Claims (8)

1. A feeding system of a full-automatic filling machine is characterized by comprising an emulsification tank (4), a first feeding pump (6), a feeding pipeline (7), a buffer tank (9), a feeding pump (8), a feeding pipeline (10) and a return pipeline (3);

a first feeding pump (6) is installed at a discharge hole of the emulsifying tank (4), and the first feeding pump (6) is connected with a feed hole of a buffer tank (9) through a feeding pipeline (7);

a discharge port of the buffer tank (9) is provided with a feeding pump (8), and the feeding pump (8) is respectively connected with feed ports of the filling machines (2) through feeding pipelines (10);

and the feed inlet of each filling machine (2) is connected with the feed back port of the buffer tank (9) through a feed back pipeline (3) respectively.

2. The feeding system of the full-automatic filling machine according to claim 1, characterized in that a second feeding pump (5) is further installed at the discharge port of the emulsification tank (4), and the second feeding pump (5) is connected with the first feeding pump (6).

3. The feeding system of the full-automatic filling machine according to the claim 2, characterized in that the first feeding pump (6) is a diaphragm pump, the second feeding pump (5) is a rotor pump, and the feeding pump (8) is a rotor pump.

4. The feeding system of the full-automatic filling machine according to the claim 1 or 2, characterized in that a liquid level sensor (14) is installed in the filling machine (2), and the liquid level sensor (14) and the feeding pump (8) are respectively electrically connected with the controller (12) of the buffer tank (9).

5. The feeding system of the full-automatic filling machine according to the claim 4 is characterized in that the filling machine (2) is provided with a liquid level meter (1).

6. A full automatic filling machine feeding system according to claim 1 or 2, characterized in that a stirrer and a heating device are arranged in the buffer tank (9).

7. The feeding system of the full automatic filling machine according to the claim 1 or 2, characterized in that the feeding line (10) is provided with a filter (11).

8. A fully automatic filler feeding system, according to claim 1 or 2, characterised in that said filler (2) is provided in 2 to 8 numbers.

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