CN218560537U - Automatic fiber tape winding device - Google Patents

Abstract

The utility model relates to the technical field of fiber belts, and discloses an automatic fiber belt winding device, which comprises an operation box, wherein a fixed plate, a winding mechanism, a glue dipping mechanism and a shearing mechanism are arranged inside the operation box, and the upper, lower, left and right side surfaces of the fixed plate are fixedly connected with the inner wall of the operation box; the winding mechanism comprises a first connecting plate, the first connecting plate is arranged into two, the top surfaces of the first connecting plate and the bottom surface inside the operation box are fixedly connected, a first motor and a second motor are arranged on the rear side face of the fixing plate, and the second motor is located below the motors. The automation degree of the operation process is high, the labor is saved, the technical requirement on operators is low, and the training cost is almost zero; the winding speed is uniform, and the product quality is stable; the automatic winding material can be kept clean all the time without contacting with the outside, and the product quality is improved; the winding speed is adjustable, and the winding efficiency can be improved; part of the raw material fiber belt is poor in initial coiling quality and can be improved through secondary coiling.

Description

Automatic fiber tape winding device

Technical Field

The utility model relates to a fibre area technical field specifically is an automatic tight device of book of fibre area.

Background

The finished product of the fiber belt manufactured by the fiber belt winding device is mainly used for corrosion prevention of the outer surface of a petroleum pipeline or a marine engineering building. The existing equipment usually adopts manual operation as a main part, workers manually operate the equipment to impregnate the fiber band with epoxy resin on a construction site, the manual operation equipment easily causes that the coiling is not tidy enough and the coiling tightness is inconsistent, the alignment of the rear edge of the coiling is not tidy enough, and the appearance of the product is not beautiful enough. The fiber band is discharged from a material roll in the working process of the existing equipment, penetrates into a hopper filled with epoxy resin from the upper part of the hopper, penetrates out of a strip hole below the hopper, penetrates to a rubber pressing wheel group after being guided by a guide wheel, and finally is collected onto a winding shaft by rotating a winding hand wheel. The existing equipment has the defects of 1, manual operation, low automation degree, waste of labor and high technical requirement on operators; 2. the rolling speed is not uniform, so that the product quality is unstable; 3. the winding speed is slow 4. The coiling effect is poor, and the edges are uneven; 5. the tolerance to the initial raw material quality is poor for the fiber band. Therefore, an automatic fiber tape winding device is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic take-up device of fibrous zone to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above purpose, the utility model provides a following technical scheme: an automatic fiber band winding device comprises an operation box, wherein a fixing plate, a winding mechanism, a glue dipping mechanism and a shearing mechanism are arranged in the operation box, and the upper side, the lower side, the left side and the right side of the fixing plate are fixedly connected with the inner wall of the operation box;

winding mechanism includes connecting plate one, connecting plate one sets up to two, two a connecting plate top surface all with the inside bottom surface fixed connection of control box, the fixed plate trailing flank is provided with motor one and motor two, motor one is provided with two, motor two is located the motor below, two motor one and motor two output pole preceding terminal surfaces all run through the fixed plate trailing flank and extend to fixed plate the place ahead, two the equal fixedly connected with dwang one of motor one output pole preceding terminal surface, dwang one fixed surface cover is equipped with the unwrapping wire book, the terminal surface passes through the bearing frame and is connected with the rotation of connecting plate one trailing flank before the dwang, motor two output pole preceding terminal surfaces run through the fixed plate trailing flank and extend to fixed plate the place ahead, motor two output pole preceding terminal surface fixedly connected with dwang two, dwang two fixed surface are equipped with and receive the book, connecting plate one left side is provided with backup pad one, a backup pad top surface and the inside top surface fixed connection of control box, a backup pad one rear side is from last first leading wheel, second leading wheel and third leading wheel that has down set gradually, meter length platform and third leading wheel left side and the fixed plate and the side is connected through first leading wheel, second leading wheel and third leading wheel side and the fixed plate side and the meter and the fixed plate is connected.

Preferably, the left side and the right side of the operation box and the front of the operation box are both hinged with box doors, and the box doors are made of glass materials, so that the box doors can be conveniently opened to take out the fiber belts.

Preferably, the glue dipping mechanism comprises a first air cylinder, the bottom surface of the first air cylinder is fixedly connected with the bottom surface inside the operation box, the upper end surface of a piston of the first air cylinder is connected with a glue dipping barrel, the rear side surface of the glue dipping barrel is fixedly connected with the front side surface of the fixed plate, a third support plate is arranged above the glue dipping barrel, the front left side surface of the third support plate is respectively and fixedly connected with the inner wall of the operation box, the rear side surface of the third support plate is fixedly connected with the front side surface of the fixed plate, a through groove is vertically formed in the bottom surface of the third support plate in a penetrating manner, the top surface of the glue dipping barrel penetrates through the through groove and extends to the upper part of the through groove, a first glue barrel guide wheel and a second glue barrel guide wheel are arranged above the glue dipping barrel, the rear end surfaces of the first glue barrel guide wheel and the second glue barrel guide wheel are both rotatably connected with the front side surface of the fixed plate through bearing seats, the rubber coating machine is characterized in that two first baffle plates fixedly connected with three top surfaces of the supporting plate are located on the left side and the right side of the rubber coating barrel, a second supporting plate is arranged on the right side of the first supporting plate, the top surfaces of the second supporting plate and the inside of the operating box are fixedly connected, a first mounting plate fixedly connected with the front side surface of the fixing plate is three, a second mounting plate fixedly connected with the top surface of the first mounting plate is three, and a second piston right side surface of the second mounting plate is three.

Preferably, the finished product frame has been placed to the inside bottom surface of control box, the finished product frame is located three right sides of backup pad, and the fiber tape after conveniently cutting falls into the finished product frame.

Preferably, the shearing mechanism includes the curb plate, curb plate trailing flank and fixed plate leading flank fixed connection, the curb plate is provided with threely, threely the equal fixedly connected with cylinder three of curb plate right flank controls two three piston bottom surface fixedly connected with pressure strip one of cylinder, pressure strip below is provided with pressure strip two, and is middle three piston bottom surface fixedly connected with pneumatic scissors of cylinder, pneumatic scissors below is provided with baffle two, pressure strip two and two trailing flanks of baffle all with fixed plate leading flank fixed connection, the curb plate is located two right sides of backup pad for the fibre area is conveniently sheared.

Preferably, a standby glue barrel is arranged above the third supporting plate and positioned on the right side of the baffle, and the standby glue barrel is stored and can be timely replenished to the glue dipping barrel.

Preferably, the top surface of the operating box is fixedly connected with four lifting ring screws, so that the lifting ring screws are more stably mounted.

Preferably, a material receiving disc is arranged below the side plate, the rear side face of the material receiving disc is fixedly connected with the front side face of the fixing plate, and the bottom face of the inner side of the material receiving disc is an inclined plane, so that the cut fiber band can conveniently slide into a finished product frame.

Preferably, four supporting legs, four of control box bottom surface fixedly connected with the supporting leg top surface all with control box bottom surface fixed connection for it is more stable when whole control box is placed.

Compared with the prior art, the beneficial effects of the utility model are that: the automatic fiber belt winding device has high automation degree in the operation process, saves labor, has low technical requirements on operators and almost has no training cost; the winding speed is uniform, and the product quality is stable; the automatic winding material can be kept clean all the time without contacting with the outside, and the product quality is improved; the winding speed is adjustable, and the winding efficiency can be improved; part of the raw material fiber belt has poor initial coiling quality and can be improved by secondary coiling.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a left side view of the present invention;

FIG. 3 is a rear view of the meter counter of the present invention;

FIG. 4 is a left side view of the pneumatic scissors of the present invention;

FIG. 5 is a top view of the receiving tray of the present invention;

fig. 6 is a left side view of the glue dipping barrel of the utility model.

In the figure: the automatic glue-dipping machine comprises an operation box 1, a box door 2, support legs 3, a winding mechanism 4, a first connecting plate 401, a first rotating rod 402, a discharging coil 403, a first motor 404, a second motor 405, a second rotating rod 406, a winding coil 407, a first guide wheel 408, a second guide wheel 409, a third guide wheel 410, a meter 411, a length measuring platform 412, a lifting ring screw 5, a glue dipping mechanism 6, a first cylinder 601, a glue dipping barrel 602, a first glue barrel guide wheel 604, a second glue barrel guide wheel 605, a first glue pressing wheel 606, a second glue pressing wheel 607, a third glue pressing wheel 608, a second cylinder 609, a through groove 610, a first baffle 611, a first mounting plate 612, a shearing mechanism 7, a side plate 701, a first pressing plate 702, a second pressing plate 703, a third cylinder 704, pneumatic scissors 705, a second baffle 706, a first support plate 8, a second support plate 9, a third support plate 10, a second mounting plate 11, a finished product frame 12, a spare glue barrel 13, a material receiving plate 14 and a fixing plate 15.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: an automatic fiber band winding device comprises an operation box 1, wherein a fixing plate 15, a winding mechanism 4, a glue dipping mechanism 6 and a shearing mechanism 7 are arranged in the operation box 1, and the upper side, the lower side, the left side and the right side of the fixing plate 15 are fixedly connected with the inner wall of the operation box 1;

the winding mechanism 4 comprises a first connecting plate 401, the number of the first connecting plates 401 is two, the top surfaces of the first connecting plates 401 are fixedly connected with the inner bottom surface of the operation box 1, the rear side surface of the fixing plate 15 is provided with a first motor 404 and a second motor 405, the number of the first motor 404 is two, the second motor 405 is positioned below the first motor 404, the front end surfaces of the output rods of the first motor 404 and the second motor 405 penetrate through the rear side surface of the fixing plate 15 and extend to the front of the fixing plate 15, the front end surfaces of the output rods of the first motor 404 are fixedly connected with a first rotating rod 402, the surface of the first rotating rod 402 is fixedly provided with a wire unwinding coil 403, the front end surface of the first rotating rod 402 is rotatably connected with the rear side surface of the first connecting plate 401 through a bearing seat, the front end surface of the output rod of the second motor 405 penetrates through the rear side surface of the fixing plate 15 and extends to the front of the fixing plate 15, the front end surface of the output rod of the second motor 405 is fixedly connected with a second rotating rod 406, the surface of the rotating rod 406 is fixedly provided with a wire unwinding coil 407, the left side of the first connecting plate 401 is provided with a first supporting plate 8, the top surface of the first supporting plate 8 is fixedly connected with the top surface inside the operation box 1, the rear side of the first supporting plate 8 is sequentially provided with a first guide wheel 408, a second guide wheel 409 and a third guide wheel 410 from top to bottom, a meter counter 411 and a length measuring platform 412 are arranged between the second guide wheel 409 and the third guide wheel 410, the rear side surfaces of the meter counter 411 and the length measuring platform 412 are fixedly connected with the front side surface of the fixing plate 15, the meter counter 411 is positioned at the left side of the length measuring platform 412, the front side surface of the fixing plate 15 at the rear side surface of the first supporting plate 8 is rotatably connected with the front end surfaces and the rear end surfaces of the first guide wheel 408, the second guide wheel 409 and the third guide wheel 410 through bearing seats, the box doors 2 are hinged with the left side surface and the right side surface of the operation box 1 and the front surface of the operation box 1, the box door 2 is made of glass, the gumming mechanism 6 comprises a first cylinder 601, the bottom surface of the first cylinder 601 is fixedly connected with the bottom surface inside the operation box 1, the upper end surface of a piston of the first cylinder 601 is connected with a glue dipping barrel 602, the rear side surface of the glue dipping barrel 602 is fixedly connected with the front side surface of a fixing plate 15, a third support plate 10 is arranged above the glue dipping barrel 602, the front left side surface of the third support plate 10 is respectively and fixedly connected with the inner wall of the operation box 1, the rear side surface of the third support plate 10 is fixedly connected with the front side surface of the fixing plate 15, a through groove 610 is vertically communicated with the bottom surface of the third support plate 10, the top surface of the glue dipping barrel 602 extends to the upper part of the through groove 610 through the through groove 610, a first glue barrel guide wheel 604 and a second glue barrel guide wheel 605 are arranged above the glue dipping barrel 602, the rear end surfaces of the first glue barrel guide wheel 604 and the second glue barrel guide wheel 605 are both rotatably connected with the front side surface of the fixing plate 15 through bearing seats, two first baffle support plates 611 are fixedly connected with the top surface of the third support plate 10, the two baffle plates 611 are positioned at the left side and the right side of the glue dipping barrel 602, a second support plate 9 is arranged at the right side of the first support plate 8, the top surface of the second baffle plate 9 is fixedly connected with the top surface of the inside of the operation box 1, the front side surface of the fixed plate 15 is fixedly connected with three mounting plates I612, the top surfaces of the three mounting plates I612 are fixedly connected with a cylinder II 609, the right side surfaces of pistons of the three cylinder II 609 are respectively and fixedly connected with a first rubber pressing wheel 606, a second rubber pressing wheel 607 and a third rubber pressing wheel 608, the front end surfaces of the first rubber pressing wheel 606, the second rubber pressing wheel 607 and the third rubber pressing wheel 608 are rotatably connected with the rear side surface of the support plate II 9 through bearing seats, the rear end surfaces of the first rubber pressing wheel 606, the second rubber pressing wheel 607 and the third rubber pressing wheel 608 are rotatably connected with the front side surface of the fixed plate 15 through bearing seats, a finished product frame 12 is placed on the inner bottom surface of the operation box 1, the finished product frame 12 is positioned on the right side of the support plate III 10, the shearing mechanism 7 comprises a side plate 701, the rear side surface of the side plate 701 is fixedly connected with the front side surface of the fixed plate 15, the side plate 701 is provided with three side plates 701, the right side surfaces of the three side plates 701 are fixedly connected with a cylinder III 704, the bottom surfaces of pistons of a left air cylinder III and a right air cylinder III 704 are fixedly connected with a first pressing plate 702, a second pressing plate 703 is arranged below the first pressing plate 702, the bottom surface of the piston of a middle air cylinder III 704 is fixedly connected with a pneumatic scissors 705, a second baffle 706 is arranged below the pneumatic scissors 705, the rear side surfaces of the second pressing plate 703 and the second baffle 706 are fixedly connected with the front side surface of a fixed plate 15, a side plate 701 is positioned on the right side of a second support plate 9, a spare rubber barrel 13 is arranged above a third support plate 10, the spare rubber barrel 13 is positioned on the right side of the first baffle 611, lifting ring screws 5 are fixedly connected with the top surface of an operation box 1, the number of the lifting ring screws 5 is four, a material receiving plate 14 is arranged below the side plate 701, 14 trailing flank of take-up (stock) pan and 15 leading flank fixed connection of fixed plate, the inboard bottom surface of take-up (stock) pan 14 sets up for the inclined plane, four supporting legs of 1 bottom surface fixedly connected with of control box 3, operation process automation degree is high, save the manual work, and it is low to operating personnel technical requirement, there is little training cost, the coiling speed is even, product quality is stable, automatic material of crimpling can not keep clean all the time with external contact, promote product quality, the coiling speed is adjustable, can improve rolling efficiency, the initial lapping quality of part raw and other materials fibre area is not good, can improve through the secondary lapping, four supporting leg 3 top surfaces all with 1 bottom surface fixed connection of control box.

In use, 1. The pay-off roll 403 is tensioned while providing a forward or reverse torque based on the torque calculated by the take-up roll 407.

2. The fiber band passes through a first guide wheel 408 and is converted into downward motion.

3. The fiber band passes through a second guide wheel 409. (edge set stop gear, so that the material belt always runs along the guide wheel)

4. The fiber tape passes through meter counter 411. (this wheel is responsible for measuring the length of the ribbon)

5. The fiber band passes through a second guide wheel 409. (this wheel is responsible for guiding the fiber band into the dipping barrel)

6. The fiber band passes through the material cylinder and enters the rubber pressing wheel.

7. The fiber band passes through a deviation-correcting device.

8. The fiber band is wound into a take up roll 407.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides an automatic take-up device of fibre area, includes control box (1), its characterized in that: a fixing plate (15), a winding mechanism (4), a gum dipping mechanism (6) and a shearing mechanism (7) are arranged in the operation box (1), and the upper side, the lower side, the left side and the right side of the fixing plate (15) are fixedly connected with the inner wall of the operation box (1);

the winding mechanism (4) comprises a first connecting plate (401), the first connecting plate (401) is arranged into two, the top surfaces of the first connecting plate (401) are fixedly connected with the inner bottom surface of the operation box (1), the rear side surface of the fixing plate (15) is provided with a first motor (404) and a second motor (405), the first motor (404) is provided with two motors, the second motor (405) is positioned below the first motor (404), the two motors are arranged on the front end surfaces of the first motor (404) and the second motor (405) and extend to the front side of the fixing plate (15) after penetrating through the rear side surface of the fixing plate (15), the first motor (404) and the second motor (405) are fixedly connected with a first rotating rod (402), the first rotating rod (402) is provided with a wire unwinding coil (403) on the surface of the first rotating rod, the first rotating rod (402) is rotatably connected with the first connecting plate (401) through a bearing seat, the front end surface of the second motor (405) and extend to the front side surface of the fixing plate (15) before penetrating through the rear side surface of the fixing plate (15) and extend to the front side of the fixing plate (15), the second motor (405) is provided with a first connecting plate (406) and the inner bottom surface of the supporting plate (401), the first connecting plate (401) is provided with a first connecting plate (401), the first supporting plate (401), the first connecting plate (405), the rear side of the first supporting plate (8) is sequentially provided with a first guide wheel (408), a second guide wheel (409) and a third guide wheel (410) from top to bottom, and the front side surface of the first supporting plate (8) rear side fixing plate (15) is rotatably connected with the front end surface and the rear end surface of the first guide wheel (408), the second guide wheel (409) and the third guide wheel (410) through bearing seats.

2. An automatic fiber tape take-up device according to claim 1, wherein: be provided with meter rice ware (411) and measurement length platform (412) between second leading wheel (409) and third leading wheel (410), meter rice ware (411) and measurement length platform (412) trailing flank all with fixed plate (15) leading flank fixed connection, meter rice ware (411) are located measurement length platform (412) left side, side and control box (1) openly all articulate chamber door (2) about control box (1), chamber door (2) are the glass material.

3. The automatic fiber tape winding device according to claim 1, characterized in that: the glue dipping mechanism (6) comprises a first cylinder (601), the bottom surface of the first cylinder (601) is fixedly connected with the inner bottom surface of the operation box (1), the upper end surface of a piston of the first cylinder (601) is connected with a glue dipping barrel (602), the rear side surface of the glue dipping barrel (602) is fixedly connected with the front side surface of the fixing plate (15), a third support plate (10) is arranged above the glue dipping barrel (602), the front left side surface of the third support plate (10) is respectively fixedly connected with the inner wall of the operation box (1), the rear side surface of the third support plate (10) is fixedly connected with the front side surface of the fixing plate (15), a through groove (610) is vertically arranged on the bottom surface of the third support plate (10) in a penetrating manner, the top surface of the glue dipping barrel (602) penetrates through the through groove (610) and extends to the upper side of the through groove (610), a first glue barrel guide wheel (604) and a second glue barrel guide wheel (605) are arranged above the glue dipping barrel (602), the first support plate guide wheel (604) and the second glue barrel guide wheel (605) are rotatably connected with the front side surface of the fixing plate (10), two support plates (611) are fixedly connected with the top surface of the first support plate (9), the left and right side surface of the first support plate (611), and the second support plate (9) are connected with the left and right side surface of the glue dipping barrel (9), the fixed plate (15) front side fixedly connected with three mounting panel one (612), it is three the equal fixedly connected with cylinder two (609) of mounting panel one (612) top surface, it is three cylinder two (609) piston right flank respectively fixedly connected with first pinch roller (606), second pinch roller (607) and third pinch roller (608), first pinch roller (606), second pinch roller (607) and third pinch roller (608) front end face all rotate through bearing frame and backup pad two (9) trailing flank and be connected, first pinch roller (606), second pinch roller (607) and third pinch roller (608) trailing face all rotate through bearing frame and fixed plate (15) front side and are connected.

4. An automatic take-up device for fiber tape according to claim 3, wherein: and a finished product frame (12) is placed on the bottom surface inside the operation box (1), and the finished product frame (12) is positioned on the right side of the third support plate (10).

5. An automatic fiber tape take-up device according to claim 1, wherein: shearing mechanism (7) includes curb plate (701), curb plate (701) trailing flank and fixed plate (15) leading flank fixed connection, curb plate (701) are provided with threely, three equal fixedly connected with cylinder three (704) of curb plate (701) right flank, control two cylinder three (704) piston bottom surface fixedly connected with pressure strip one (702), pressure strip one (702) below is provided with pressure strip two (703), and is middle cylinder three (704) piston bottom surface fixedly connected with pneumatic scissors (705), pneumatic scissors (705) below is provided with baffle two (706), pressure strip two (703) and baffle two (706) trailing flanks all with fixed plate (15) leading flank fixed connection, curb plate (701) are located backup pad two (9) right sides.

6. An automatic take-up device for fiber tape according to claim 3, wherein: and a standby glue barrel (13) is arranged above the third support plate (10), and the standby glue barrel (13) is positioned on the right side of the first baffle (611).

7. An automatic take-up device for fiber tape according to claim 5, wherein: the top surface of the operation box (1) is fixedly connected with lifting bolts (5), and the number of the lifting bolts (5) is four.

8. An automatic take-up device for fiber tape according to claim 5, wherein: a material receiving disc (14) is arranged below the side plate (701), the rear side face of the material receiving disc (14) is fixedly connected with the front side face of the fixing plate (15), and the bottom face of the inner side of the material receiving disc (14) is arranged in an inclined plane.

9. An automatic fiber tape take-up device according to claim 7, wherein: four supporting legs (3) are fixedly connected to the bottom surface of the operating box (1), and the top surfaces of the supporting legs (3) are fixedly connected with the bottom surface of the operating box (1).

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