CN218557998U

CN218557998U - Insulating material processing device

Info

Publication number: CN218557998U
Application number: CN202223139471.XU
Authority: CN
Inventors: 廖秀志; 张勇
Original assignee: Mianyang Guoshun Electrical Co ltd
Current assignee: Mianyang Guoshun Electrical Co ltd
Priority date: 2022-11-25
Filing date: 2022-11-25
Publication date: 2023-03-03
Anticipated expiration: 2032-11-25

Abstract

The utility model belongs to the technical field of insulating material processing, in particular to an insulating material processing device, which comprises a frame, wherein a wind-up roll, a wind-up roll and a plurality of groups of conveying guide rollers are arranged on the frame, the frame is also connected with an upper roll and a lower roll, and the upper roll and the lower roll are vertically arranged; the upper roller is vertically matched with the rack in a sliding manner, and the rack is also provided with a driving unit for driving the upper roller to vertically slide; the interior of the upper roller is hollow, a heating tube penetrates through the upper roller, and the heating tube can heat the upper roller when being electrified. The utility model discloses can improve the inseparable degree of complex between the insulating material, improve product quality.

Description

Insulating material processing device

Technical Field

The utility model relates to an insulating material processing technology field, concretely relates to insulating material processingequipment.

Background

At present, the insulation material product is generally formed by combining two or more layers of materials, for example, a middle layer is a mylar, and then two sides of the mylar are respectively compounded with a layer of insulation paper such as non-woven fabric through an adhesive to form the insulation material product. In the process of processing the insulating material, different materials need to be guided and conveyed through a plurality of guide rollers, and finally two or more layers of materials are pressed together to form a finished product through the rollers arranged oppositely.

In the process of compounding an insulating material to form a product, only two or more layers of materials are compounded through two oppositely arranged rollers, the two or more layers of materials cannot be tightly adhered to each other, and the phenomena of product layering and air bubbles are often easy to occur, so that the product quality is poor.

SUMMERY OF THE UTILITY MODEL

The utility model provides an insulating material processingequipment, aim at can improve the inseparable degree of complex between the insulating material, improves product quality.

The utility model discloses a following technical scheme realizes: an insulating material processing device comprises a rack, wherein a wind-up roll, a wind-up roll and a plurality of groups of conveying guide rolls are arranged on the rack, an upper roll and a lower roll are also connected to the rack, and the upper roll and the lower roll are vertically arranged in a right-to-vertical manner;

the upper roller is vertically matched with the rack in a sliding manner, and the rack is also provided with a driving unit for driving the upper roller to vertically slide; the interior of the upper roller is hollow, a heating tube penetrates through the upper roller, and the heating tube can heat the upper roller when being electrified.

Further, the upper roller is a steel roller, and the lower roller is a rubber roller.

Further, the heating tube is a quartz heating tube.

Furthermore, the heating tube electricity is connected with temperature sensor, be connected with the temperature controller in the frame, the temperature controller with temperature sensor electricity is connected.

Furthermore, the rack is connected with two upper mounting seats and two lower mounting seats, the upper mounting seats are vertically and slidably connected with the rack, the lower mounting seats are connected with the rack, two ends of the upper roller are respectively in rotating fit with the two upper mounting seats, and two ends of the lower roller are respectively in rotating fit with the two lower mounting seats; the output end of the driving unit is connected with the upper mounting seat.

Further, the driving unit is a cylinder, a cylinder body of the cylinder is connected with the rack, and an output shaft of the cylinder is connected with the upper mounting seat.

Further, install the deflector in the frame, upward seted up the spout on the mount pad, the spout card of going up the mount pad is in the deflector outside, just upward the mount pad can along the deflector vertical slip.

Further, the lower mounting seat is in vertical sliding fit with the rack.

Furthermore, the upper mounting seat is connected with a supporting unit for supporting the heating tube, the supporting unit comprises a connecting plate, a supporting plate and a pressing plate, the connecting plate is connected with the upper mounting seat, the supporting plate is vertically connected with the connecting plate, the supporting plate is located below the heating tube, a clamping groove is formed in the pressing plate, the clamping groove in the pressing plate is located in the upper portion of the heating tube and is clamped outside the heating tube, and the pressing plate is detachably connected with the supporting plate.

Further, the temperature of the heating tube is 75-78 ℃.

Compared with the prior art, the utility model, following advantage and beneficial effect have:

1. the utility model discloses in-process of compound multilayer insulating material of well processing, can be through putting into the heating tube in the top roll, can generate heat after the heating tube circular telegram, thereby heat the top roll, compound insulating material like this can play the effect of heat drying to insulating material at the in-process top roll through top roll and bottom roll, thereby can accelerate the drying rate of the glue on the insulating material, form inseparable laminating between the messenger each layer insulating material, and can make the final solidification of glue on the product, later stage product just is difficult for appearing the layering, play the fold, the foaming etc.

In addition, the drive unit in this scheme can drive the vertical slip of top roll, drive unit can carry out the adjustment of adaptability according to the thickness of the product of will processing like this and go up the clearance between roll and the lower roll, make the top roll can be to advancing the insulating material in the clearance between top roll and the lower roll play appropriate pressurization effect, can further improve laminating degree and the firmness between the compound insulating material like this, compound effect is better, the later stage is more difficult for appearing dividing into, the phenomenon of foaming, product quality is higher.

2. The upper roll of this scheme is the steel roll, the heat conduction of being convenient for like this, and the bottom roll is the rubber roller, and the surface of bottom roll has the cushioning effect to compound insulating material like this, compound insulating material is at the in-process between upper roll and the bottom roll, and the clearance between self roll and the bottom roll is less, just has better pressurization effect to insulating material like this, just can improve the effect of inseparable compaction between the multilayer insulating material, consequently the utility model discloses a bottom roll can play the cushioning effect at the in-process of compound insulating material process for the rubber roller, avoids hard hitting the condition that produces the damage to insulating material hard, and the rubber roller has the cushioning effect and can make multilayer insulating material press more compacter, and makes insulating material can be more level and more, and later stage is more difficult for appearing the problem of fold.

3. The utility model discloses well middle and upper mount pad and lower mount pad play the effect of joint support for top roll and bottom roll, and because insulating material can make top roll and bottom roll produce rotatoryly at the in-process of rolling, and the utility model discloses in the supporting element who sets up on last mount pad can play the effect of support to the heating tube, the rotatory in-process of top roll can not produce the influence to the position of heating tube like this to make the position state of heating tube more stable, avoid the heating tube also to produce vibrations and lead to the heating tube to damage or lead to the cable on the heating tube to appear knoing, drop, damage or the not hard up phenomenon of circuit, thereby avoid influencing the normal use of heating tube.

Drawings

The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:

fig. 1 is a front view of an embodiment 1 of an insulating material processing apparatus according to the present invention;

FIG. 2 is an enlarged view of a portion of FIG. 1 at A;

fig. 3 is a front view of an embodiment 2 of the insulating material processing apparatus of the present invention.

Reference numbers and corresponding part names in the drawings:

the device comprises a bottom plate 1, a support 2, a vertical frame 3, a transverse frame 4, a guide roller seat 5, a conveying guide roller 6, a lower roller 7, an upper roller 8, a support 9, a tensioning roller 10, a lower mounting seat 11, an upper mounting seat 12, a cylinder 13, a fixing plate 14, a guide plate 15, a temperature controller 16, a heating pipe 17, a rotating shaft 18, a connecting plate 19, a supporting plate 20, a pressing plate 21, a bolt 22 and a winding roller 23.

Detailed Description

To make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the following examples and drawings, and the exemplary embodiments and descriptions thereof of the present invention are only used for explaining the present invention, and are not intended as limitations of the present invention.

Example 1

As shown in fig. 1 to 3, embodiment 1 provides an insulating material processing device, which includes a frame, and a wind-up roll 23, a wind-up roll, and a plurality of sets of transmission guide rollers 6 are installed on the frame, where the transmission guide rollers 6 are used for guiding and transmitting a composite material, the wind-up roll is used for winding up the composite material, and the wind-up roll 23 is used for winding up the composite insulating material. The rack is also connected with an upper roller 8 and a lower roller 7, and the upper roller 8 and the lower roller 7 are arranged in a vertical opposite mode. In this embodiment, the upper roll 8 is a steel roll and the lower roll 7 is a rubber roll.

In this embodiment the frame includes bottom plate 1, crossbearer 4 and perpendicular frame 3, it is equipped with two sets ofly to erect frame 3, the quantity of each group's perpendicular frame 3 is two, two sets of 3 symmetry settings that erect the frame, erect frame 3 all with bottom plate 1 vertical welding fixed, top roll 8 and bottom roll 7 are located between two sets of perpendicular frames 3, multiunit conveying deflector roll 6 is installed on crossbearer 4 in this embodiment, crossbearer 4 is equipped with two sets ofly, set gradually from top to bottom two sets of crossbearer 4, each group's crossbearer 4 quantity is two, all install two conveying deflector roll 6 on two sets of crossbearers 4, there is deflector roll seat 5 through the bolt fastening on the crossbearer 4, conveying deflector roll 6's both ends pass through bearing normal running fit with deflector roll seat 5 on two crossbearers 4 respectively.

As shown in fig. 1, a support 2 is connected to a bottom plate 1, a winding roller 23 is rotatably connected to the support 2, two sets of supports 9 are mounted on a vertical frame 3 on the left side, the two sets of supports 9 are sequentially arranged from top to bottom, the number of each set of supports 9 is two, two supports 9 in each set of supports 9 are rotatably connected with tensioning rollers 10, and an insulating material passing between an upper roller 8 and a lower roller 7 sequentially passes through the upper tensioning roller 10 and the lower tensioning roller 10 to reach the winding roller 23 for winding.

Go up roll 8 and the vertical sliding fit of frame, it is specific: be connected with the lower mount pad 11 that the last mount pad 12 and two front and back symmetries set up that two front and back symmetries set up in the frame, mount pad 12 is located the upper portion of frame on two, mount pad 11 is located the lower part of frame under two, go up mount pad 12 and the vertical sliding connection of frame, mount pad 12 is installed respectively between two perpendicular framves 3 on two in this embodiment, and two equal welded fastening who erects the frame 3 one side of setting relatively have deflector 15, the spout of rectangle is all seted up to the left end and the right-hand member of going up mount pad 12, deflector 15 is the rectangular plate, the spout card of going up mount pad 12 is in the deflector 15 outside, and go up mount pad 12 and can be along the vertical slip of deflector 15, the cooperation of deflector 15 and spout can play the effect of direction to the vertical slip of last mount pad 12, make the up-and-down sliding motion of mount pad 12 more steady.

The lower mounting seat 11 is connected with the frame, and in this embodiment, the lower mounting seat 11 is located at the lower portion of the vertical frame 3 and is welded to the vertical frame 3 or fixed by bolts.

As shown in fig. 2, the two ends of the upper roll 8 and the two ends of the lower roll 7 are integrally formed with a rotating shaft 18, and the rotating shafts 18 at the two ends of the upper roll 8 and the lower roll 7 are rotatably fitted with the two upper mounting seats 12 and the two lower mounting seats 11 through bearings, respectively.

The rack is also provided with a driving unit for driving the upper roller 8 to vertically slide, and the output end of the driving unit (namely the power output end of the driving unit) is connected with the upper mounting seat 12, namely the driving unit drives the upper roller 8 to slide by driving the upper mounting seat 12 to vertically slide.

In this embodiment, two sets of driving units are provided, and the two sets of driving units are respectively used for driving the two upper mounting seats 12 to slide vertically. In this embodiment, the driving unit is a cylinder 13, and a cylinder body of the cylinder 13 is connected to the frame, specifically: at cylinder body part fixedly connected with fixed plate 14 of cylinder 13, the recess of symmetry has been seted up on the perpendicular frame 3 to setting up just each other, the both ends of fixed plate 14 block respectively in two recesses that erect on the frame 3 to realize the spacing fixed of cylinder body part of cylinder 13, the output shaft of cylinder 13 in this embodiment is connected with last mount pad 12, can drive mount pad 12 and the upper roll 8 vertical slip who is connected with last mount pad 12 when the output shaft concertina movement of cylinder 13 like this. The working pressure of the cylinder 13 is 0.54MPa.

Referring to fig. 2, the upper roller 8 is hollow, the rotating shafts 18 at two ends of the upper roller 8 are hollow shafts communicated with the inside of the upper roller 8, the heating tube 17 penetrates through the upper roller 8, and two ends of the heating tube 17 extend out of the hollow shafts at two ends of the upper roller 8. The heating tube 17 is electrified to heat the upper roller 8, in the embodiment, the heating tube 17 is a quartz heating tube, and the temperature of the heating tube 17 is 75-78 ℃.

As shown in fig. 2, in this embodiment, the upper mounting seat 12 is connected with a supporting unit for supporting the heating tube 17, the supporting unit includes a connecting plate 19, a supporting plate 20 and a pressing plate 21, the connecting plate 19 is fixedly connected with one end of the upper mounting seat 12 through a bolt, the supporting plate 20 is vertically welded and fixed to the connecting plate 19, the supporting plate 20 is located below the heating tube 17, the pressing plate 21 is provided with a circular arc-shaped slot, the slot on the pressing plate 21 is located on the upper portion of the heating tube 17 and is clamped outside the heating tube 17, the pressing plate 21 is detachably connected with the supporting plate 20, in this embodiment, the supporting plate 20 is 7-shaped, the pressing plate 21 is detachably connected with the supporting plate 20 through a bolt 22, and the pressing plate 21 and the supporting plate 20 can play a role in limiting and supporting the heating tube 17.

The supporting unit in this embodiment is equipped with two, two supporting units are located two respectively and go up mount pad 12, thereby make two supporting units all support the both ends of top roll 8, thereby avoid the rotatory process of top roll 8 to exert an influence to heating tube 17, like this when top roll 8 pivoted in-process, heating tube 17's position can not receive the interference of top roll 8 movements, and heating tube 17 will keep the position unchangeable, can avoid the cable of being connected with heating tube 17 to drop like this, not hard up etc. influence heating tube 17's normal use, also can avoid the frequent removal of heating tube 17 position and lead to the fact destruction to heating tube 17.

The specific implementation process comprises the following steps:

according to the actual requirement of the product thickness, the upper mounting seat 12 is driven to slide by the starting cylinder 13, the position of the upper mounting seat 12 is adjusted, the gap between the upper roller 8 and the lower roller 7 is changed, and meanwhile, the upper roller 8 plays a certain role in extruding the passing insulating materials, so that the multi-layer materials can be combined more tightly.

Before the composite insulation material product is formed, the polyester film can be glued and then is compounded with other materials after passing through the horizontal drying box, the glue on the polyester film coming out of the drying box is not completely fixed but is only in a semi-solidified state, so that when the multi-layer material is compounded and passes through the conveying guide roller 6 and passes through the space between the upper roller 8 and the lower roller 7, the upper roller 8 can achieve the heating and drying effect on the insulation material in the process that the compounded insulation material passes through the space between the upper roller 8 and the lower roller 7, the drying speed of the glue on the insulation material can be accelerated, the layers of the insulation material are tightly attached under the extrusion effect of the upper roller 8 and the lower roller 7, the heating and drying effect of the upper roller 8 can enable the glue on the composite insulation material to be finally solidified, and the later-stage product is not prone to layering, wrinkling, foaming and the like.

The composite insulating material coming out of the upper roller 8 and the lower roller 7 sequentially passes through the two tensioning rollers 10 and is finally wound by the winding roller 23.

Example 2

As shown in fig. 3, the present embodiment 2 is different from embodiment 1 in that: the heating tube 17 electricity in this embodiment is connected with temperature sensor, is connected with temperature controller 16 in the frame, has the display screen on the temperature controller 16 in this embodiment, is convenient for observe the temperature of heating tube 17, and temperature controller 16 installs on the vertical frame 3 of frame, and temperature controller 16 is connected with temperature sensor electricity.

Temperature sensor in this embodiment detects the temperature of heating tube 17 and gives temperature controller 16 with signal transmission, and temperature controller 16 can control the temperature of heating tube 17, avoids the high temperature of heating tube 17 and damages the product, or avoids the temperature of heating tube 17 lower, and the product laminating degree that leads to processing out is not high, and influences the quality of product.

Example 3

This example differs from example 1 in that: the lower mounting base 11 in this embodiment is vertically slidably fitted to the frame. The left end and the right-hand member of lower mount pad 11 in this embodiment respectively with two vertical sliding connection of the perpendicular frame 3 of relative setting to detachable fixed connection is realized through the bolt to lower mount pad 11 and two perpendicular frames 3, and the mounted position of mount pad 11 is adjusted according to actual need in the later stage of being convenient for like this, perhaps the later stage of being convenient for is dismantled back debugging and maintenance with lower roll 7.

The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above description is only the embodiments of the present invention, and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims

1. The insulating material processing device comprises a rack, wherein a wind-up roll, a wind-down roll and a plurality of groups of conveying guide rolls are arranged on the rack, and the insulating material processing device is characterized in that an upper roll and a lower roll are also connected to the rack, and the upper roll and the lower roll are vertically arranged in a right-facing manner;

2. The insulation processing apparatus of claim 1, wherein said upper roll is a steel roll and said lower roll is a rubber roll.

3. The apparatus of claim 1, wherein the heat-generating tube is a quartz heat-generating tube.

4. The processing device of claim 1, wherein the heating tube is electrically connected to a temperature sensor, the frame is connected to a temperature controller, and the temperature controller is electrically connected to the temperature sensor.

5. The insulating material processing device according to claim 1, wherein two upper mounting seats and two lower mounting seats are connected to the frame, the upper mounting seats are vertically and slidably connected to the frame, the lower mounting seats are connected to the frame, two ends of the upper roller are respectively rotatably fitted to the two upper mounting seats, and two ends of the lower roller are respectively rotatably fitted to the two lower mounting seats; the output end of the driving unit is connected with the upper mounting seat.

6. The insulating material processing device as claimed in claim 5, wherein the driving unit is a cylinder, a cylinder body of the cylinder is connected with the frame, and an output shaft of the cylinder is connected with the upper mounting seat.

7. The insulating material processing device according to claim 5, wherein a guide plate is mounted on the machine frame, a sliding groove is formed in the upper mounting seat, the sliding groove of the upper mounting seat is clamped on the outer side of the guide plate, and the upper mounting seat can slide vertically along the guide plate.

8. An insulation processing apparatus according to claim 5, wherein said lower mounting block is in sliding vertical engagement with said frame.

9. The insulation material processing device according to any one of claims 5 to 8, wherein the upper mounting seat is connected with a supporting unit for supporting the heating tube, the supporting unit comprises a connecting plate, a supporting plate and a pressing plate, the connecting plate is connected with the upper mounting seat, the supporting plate is vertically connected with the connecting plate, the supporting plate is located below the heating tube, the pressing plate is provided with a clamping groove, the clamping groove on the pressing plate is located at the upper part of the heating tube and clamped at the outer side of the heating tube, and the pressing plate is detachably connected with the supporting plate.

10. The apparatus of claim 1, wherein the heat generating tube has a temperature of 75-78 ℃.