CN218533593U - An adjustable fixture for screw production and processing - Google Patents
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Abstract
本实用新型涉及夹具技术领域,尤其是一种用于螺钉生产加工的可调式夹具,包括:支撑板、螺钉,支撑板上侧固定设有套筒,套筒相远离的一侧均设有滑孔A,滑孔A内侧均滑动设有大夹紧板,从动楔形块一侧均设有自动复位装置,套筒右侧设有滑孔B,滑孔B内侧滑动设有小夹紧板,支撑板上侧设有自动推动夹紧装置,大夹紧板一侧均固定设有从动楔形块,底板下侧设有升降固定装置,本实用新型,通过设置支撑板、套筒、大夹紧板、小夹紧板、从动楔形块、拉簧、电动推杆、推板、主动楔形块、支撑架、底板、导向杆、限位框、螺纹套、主螺母、螺纹柱、固定螺母、安装孔、橡胶垫、吸铁石,使其具有自动复位、自动推动夹紧、可升降固定的功能。
The utility model relates to the technical field of clamps, in particular to an adjustable clamp for screw production and processing, comprising: a support plate, a screw, a sleeve is fixed on the upper side of the support plate, and a slide is provided on the side far away from the sleeve. Hole A and sliding hole A are equipped with a large clamping plate on the inner side, and an automatic reset device is installed on one side of the driven wedge block. On the right side of the sleeve, there is a sliding hole B, and a small clamping plate is installed on the inner side of sliding hole B. , the upper side of the support plate is equipped with an automatic push clamping device, one side of the large clamping plate is fixed with a driven wedge block, and the lower side of the bottom plate is provided with a lifting and fixing device. Clamping plate, small clamping plate, driven wedge, extension spring, electric push rod, push plate, active wedge, support frame, bottom plate, guide rod, limit frame, threaded sleeve, main nut, threaded column, fixing Nuts, mounting holes, rubber pads, and magnets make it have the functions of automatic reset, automatic push and clamp, and can be lifted and fixed.
Description
技术领域technical field
本实用新型涉及夹具技术领域,尤其涉及一种用于螺钉生产加工的可调式夹具。The utility model relates to the technical field of clamps, in particular to an adjustable clamp used for screw production and processing.
背景技术Background technique
夹具是指机械制造过程中用来固定加工对象,使之占有正确的位置,以接受施工或检测的装置,又称卡具,从广义上说,在工艺过程中的任何工序,用来迅速、方便、安全地安装工件的装置,都可称为夹具。Fixture refers to the device used to fix the processing object in the process of mechanical manufacturing so that it can occupy the correct position to accept construction or inspection. It is also called fixture. In a broad sense, any process in the process is used to quickly and The device that installs the workpiece conveniently and safely can be called a fixture.
夹具通常由定位元件(确定工件在夹具中的正确位置)、夹紧装置、对刀引导元件(确定刀具与工件的相对位置或导引刀具方向)、分度装置(使工件在一次安装中能完成数个工位的加工,有回转分度装置和直线移动分度装置两类)、连接元件以及夹具体(夹具底座)等组成。The fixture usually consists of a positioning element (to determine the correct position of the workpiece in the fixture), a clamping device, a tool setting guide element (to determine the relative position of the tool and the workpiece or to guide the direction of the tool), and an indexing device (to enable the workpiece to be positioned in one installation. Complete the processing of several stations, there are two types of rotary indexing device and linear moving indexing device), connecting elements and clamp body (fixture base) and so on.
现有技术中夹具在使用中需要对螺钉夹紧加工时需要人工转活动把手时夹紧板对螺钉夹紧,造成加工效率降低,且不方便对不同长度的螺钉进行加工,在取出螺钉时,夹紧板难免会有卡顿的情况,需要人工对其调整位置才可继续工作,容易造成意外加伤操作人员的手指,十分不方便,为此,我们提出了一种用于螺钉生产加工的可调式夹具用于解决上述问题。In the prior art, the clamp needs to clamp the screw during processing, and the clamping plate clamps the screw when the movable handle needs to be turned manually, resulting in a decrease in processing efficiency, and it is inconvenient to process screws of different lengths. When taking out the screw, The clamping plate will inevitably be stuck, and it needs to be manually adjusted to continue working. It is easy to accidentally injure the fingers of the operator, which is very inconvenient. For this reason, we propose a screw production and processing method. Adjustable clamps are used to solve the above problems.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的夹具在使用中需要对螺钉夹紧加工时需要人工转活动把手时夹紧板对螺钉夹紧,造成加工效率降低,且不方便对不同长度的螺钉进行加工,在取出螺钉时,夹紧板难免会有卡顿的情况,需要人工对其调整位置才可继续工作,容易造成意外加伤操作人员的手指,十分不方便的缺点,而提出的一种用于螺钉生产加工的可调式夹具。The purpose of this utility model is to solve the clamping plate in the prior art that needs to be clamped to the screw during processing, and the clamping plate clamps the screw when the movable handle needs to be manually turned, resulting in a decrease in processing efficiency and inconvenient adjustment of different lengths. The screw is processed, when the screw is taken out, the clamping plate will inevitably be stuck, and it needs to be manually adjusted to continue working, which is likely to cause accidental injury to the operator's fingers, which is very inconvenient. An adjustable fixture for screw production and processing.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
设计一种用于螺钉生产加工的可调式夹具,包括:支撑板、螺钉,其特征在于,所述支撑板上侧固定设有套筒,所述套筒外侧设有两个滑孔A,两个所述滑孔A内侧均滑动设有大夹紧板,所述大夹紧板一侧均固定设有从动楔形块,所述从动楔形块一侧均设有自动复位装置,所述套筒右侧设有滑孔B,所述滑孔 B内侧滑动设有小夹紧板,所述支撑板上侧设有自动推动夹紧装置,所述螺钉可拆卸在大夹紧板和小夹紧板之间,所述支撑板下侧设有升降固定装置。An adjustable fixture for screw production and processing is designed, comprising: a support plate and a screw. The inner sides of each of the sliding holes A are slidingly provided with a large clamping plate, and one side of the large clamping plate is fixed with a driven wedge block, and one side of the driven wedge block is provided with an automatic reset device. A sliding hole B is provided on the right side of the sleeve, and a small clamping plate is slid on the inside of the sliding hole B, and an automatic push clamping device is provided on the upper side of the support plate, and the screw is detachable on the large clamping plate and the small clamping plate Between the clamping plates, a lifting and fixing device is provided on the lower side of the supporting plates.
优选的,所述自动复位装置包括:拉簧,所述拉簧固定在从动楔形块和套筒之间。Preferably, the automatic reset device includes: a tension spring, and the tension spring is fixed between the driven wedge block and the sleeve.
优选的,所述自动推动夹紧装置包括:保护罩,所述保护罩固定在支撑板上侧,所述保护罩内侧固定设有电动推杆,所述电动推杆需要外接电源和开关,所述电动推杆的轴端固定设有推板,所述推板一侧与小夹紧板固定连接,所述推板一侧固定设有两个主动楔形块,所述主动楔形块一侧分别均与从动楔形块一侧可滑动连接,所述推板一侧设有两个贯穿孔,所述贯穿孔内侧均可滑动设有支撑架,所述支撑架一端固定连接在套筒外侧,所述支撑架另一端固定连接在支撑板上侧。Preferably, the automatic pushing and clamping device includes: a protective cover, the protective cover is fixed on the upper side of the support plate, and an electric push rod is fixed on the inner side of the protective cover, and the electric push rod needs an external power supply and a switch. The shaft end of the electric push rod is fixed with a push plate, one side of the push plate is fixedly connected with the small clamping plate, and two active wedge blocks are fixed on one side of the push plate, and one side of the active wedge block is respectively Both are slidably connected to one side of the driven wedge block, and one side of the push plate is provided with two through holes, the inside of the through holes can be slidably provided with a support frame, and one end of the support frame is fixedly connected to the outside of the sleeve. The other end of the support frame is fixedly connected to the upper side of the support plate.
优选的,所述支撑架为L型结构。Preferably, the support frame is an L-shaped structure.
优选的,所述升降固定装置包括:底板,所述支撑板一侧设有若干导向孔B,所述底板上侧固定设有若干导向杆,所述导向杆均滑动连接在导向孔B内侧,所述底板相远离的两侧均固定设有两个限位框,所述支撑板下侧可转动设有螺纹套,所述螺纹套外侧固定设有主螺母,所述螺纹套内侧通过螺纹传动连接设有螺纹柱,所述螺纹柱下侧与底板固定连接,所述螺纹柱外侧通过螺纹传动连接设有固定螺母,所述底板一侧设有若干安装孔。Preferably, the lifting and fixing device includes: a base plate, a number of guide holes B are provided on one side of the support plate, and a number of guide rods are fixed on the upper side of the base plate, and the guide rods are all slidably connected inside the guide holes B, Two limit frames are fixed on both sides of the base plate away from each other, a threaded sleeve is rotatably provided on the lower side of the support plate, a main nut is fixed on the outer side of the threaded sleeve, and the inner side of the threaded sleeve is driven by a screw thread. The connection is provided with a threaded column, the lower side of the threaded column is fixedly connected with the bottom plate, the outer side of the threaded column is connected with a fixing nut through a threaded transmission, and a number of mounting holes are provided on one side of the bottom plate.
优选的,所述大夹紧板和小夹紧板的一侧均固定设有橡胶垫。Preferably, rubber pads are fixed on one side of the large clamping plate and the small clamping plate.
优选的,所述支撑板上侧设有圆形槽,所述圆形槽内侧可拆卸设有若干吸铁石。Preferably, a circular groove is provided on the upper side of the support plate, and several magnets are detachably provided on the inner side of the circular groove.
本实用新型提出的一种用于螺钉生产加工的可调式夹具,有益效果在于:An adjustable clamp for screw production and processing proposed by the utility model has the beneficial effects of:
(1)、通过设置支撑板、套筒、大夹紧板、小夹紧板、从动楔形块、保护罩、电动推杆、推板、主动楔形块、支撑架,使其夹具具有可自动推动夹紧的功能,无需人工转活动把手使夹紧板对螺钉夹紧,便于使用。(1) By setting the support plate, sleeve, large clamping plate, small clamping plate, driven wedge, protective cover, electric push rod, push plate, active wedge, and support frame, the fixture has automatic The function of pushing and clamping does not need to manually turn the movable handle to clamp the clamping plate to the screw, which is easy to use.
(2)、通过设置套筒、从动楔形块、拉簧,使其夹具具有自动复位功能,可便于取出螺钉,便于使用。(2) By arranging the sleeve, the driven wedge, and the extension spring, the fixture has an automatic reset function, which can facilitate the removal of screws and is easy to use.
(3)、通过设置底板、导向杆、限位框、螺纹套、主螺母、螺纹柱、固定螺母,使其夹具具有可调节高度的功能,能对不同长度的螺钉进行加工,便于使用。(3) By setting the bottom plate, guide rod, limit frame, threaded sleeve, main nut, threaded column, and fixed nut, the fixture has the function of adjustable height, which can process screws of different lengths and is easy to use.
附图说明Description of drawings
图1为本实用新型提出的一种用于螺钉生产加工的可调式夹具的正面立体结构示意图;Fig. 1 is a frontal three-dimensional structure schematic diagram of an adjustable clamp for screw production and processing proposed by the utility model;
图2为本实用新型提出的一种用于螺钉生产加工的可调式夹具的上面立体结构示意图;Fig. 2 is a schematic diagram of the upper three-dimensional structure of an adjustable clamp for screw production and processing proposed by the utility model;
图3为本实用新型提出的一种用于螺钉生产加工的可调式夹具的正面剖切立体结构示意图;Fig. 3 is a front cut three-dimensional structural schematic diagram of an adjustable clamp for screw production and processing proposed by the utility model;
图4为本实用新型提出的一种用于螺钉生产加工的可调式夹具的左面剖切结构示意图。Fig. 4 is a schematic diagram of the cutaway structure on the left side of an adjustable clamp for screw production and processing proposed by the utility model.
图中:1支撑板、2螺钉、3套筒、4大夹紧板、5小夹紧板、6从动楔形块、7拉簧、8保护罩、9电动推杆、10推板、11主动楔形块、12支撑架、13底板、14导向杆、15限位框、16螺纹套、17主螺母、18螺纹柱、19固定螺母、20安装孔、21橡胶垫、22吸铁石。In the figure: 1 support plate, 2 screws, 3 sleeves, 4 large clamping plates, 5 small clamping plates, 6 driven wedges, 7 extension springs, 8 protective covers, 9 electric push rods, 10 push plates, 11 Active wedge, 12 support frame, 13 base plate, 14 guide rod, 15 limit frame, 16 threaded sleeve, 17 main nut, 18 threaded post, 19 fixing nut, 20 mounting hole, 21 rubber pad, 22 magnet.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-4,一种用于螺钉生产加工的可调式夹具,包括:支撑板1、螺钉2,支撑板1上侧设有圆形槽,圆形槽内侧可拆卸设有若干吸铁石22,具体实施时,当固定好的螺钉被加工完成后会产生铁屑废料,而这些废料不容易被收纳清理,在加工时废料会落在支撑板1上侧的槽里,从而被吸铁石22吸附,当螺钉2加工完成被取出的时候也能顺便把吸铁石22上被吸附的废料一并取出,便于使用,支撑板1上侧固定设有套筒3,套筒3外侧设有两个滑孔A,两个滑孔 A内侧均滑动设有大夹紧板4,大夹紧板4一侧均固定设有从动楔形块6,从动楔形块6一侧均设有自动复位装置。Referring to Figures 1-4, an adjustable fixture for screw production and processing includes: a
套筒3右侧设有滑孔B,滑孔B内侧滑动设有小夹紧板5,大夹紧板4和小夹紧板5一侧固定设有橡胶垫21,支撑板1上侧设有自动推动夹紧装置,螺钉 2可拆卸在大夹紧板4和小夹紧板5之间,支撑板1下侧设有升降固定装置,自动复位装置包括:拉簧7,拉簧7固定在从动楔形块6和套筒3之间,自动推动夹紧装置包括:保护罩8,保护罩8固定在支撑板1上侧,保护罩8内侧固定设有电动推杆9,电动推杆9需要外接电源和开关,电动推杆9的轴端固定设有推板10,推板10一侧与小夹紧板5固定连接,推板10一侧固定设有两个主动楔形块11,主动楔形块11一侧分别均与从动楔形块6一侧可滑动连接,推板10 一侧设有两个贯穿孔,贯穿孔内侧均可滑动设有支撑架12,支撑架12一端固定连接在套筒3外侧,支撑架12另一端固定连接在支撑板1上侧,具体实施时,当需要对螺钉夹紧的时候,操作人员对电动推杆9开关打开,使电动推杆9工作,夹紧时关闭开关即可,电动推杆9的轴端会对推板10施加推力,推板10 在支撑架12的路径下带动主动楔形块11对从动楔形块6施加推力,并且推板 10同时也对小夹紧板5施力推动小夹紧板5运动,从而对螺钉夹紧的功能,无需人工转活动把手使夹紧板对螺钉夹紧,便于使用。The right side of the
支撑板1下侧设有升降固定装置包括:底板13,支撑板1一侧设有若干导向孔B,底板13上侧固定设有若干导向杆14,导向杆14均滑动连接在导向孔B 内侧,底板13相远离的两侧均固定设有两个限位框15,支撑板1下侧可转动设有螺纹套16,螺纹套16外侧固定设有主螺母17,螺纹套16内侧通过螺纹传动连接设有螺纹柱18,螺纹柱18下侧与底板13固定连接,螺纹柱18外侧通过螺纹传动连接设有固定螺母19,底板13一侧设有若干安装孔20,具体实施时,需要对不同高度螺钉进行加工时,操作人员需要用扳手转动主螺母17,使主螺母17带动螺纹套16转动螺纹柱18外侧,从而带动支撑板1在导向杆14内滑动,使其可调节高度,当操作人员用扳手转动固定螺母19会使固定螺母19顶紧螺纹套16,达到锁紧的作用,使支撑板1不会因为滑动而造成脱落,当支撑板1的高度升至过高时预防螺纹套16脱离螺纹柱18,这时支撑板1会被限位框 15所卡住,减少安全隐患,便于使用。The lower side of the
需要说明的是:It should be noted:
电动推杆22是:一种将电动机的旋转运动转变为推杆的直线往复运动的电力驱动装置,可用于各种简单或复杂的工艺流程中做为执行机械使用,以实现远距离控制、集中控制或自动控制。The
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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| Date | Code | Title | Description |
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| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Lianyungang Suli Hardware Technology Co.,Ltd. Assignor: LIANYUNGANG DEYOU PRECISION WORK TECHNOLOGY CO.,LTD. Contract record no.: X2024980018023 Denomination of utility model: An adjustable fixture for screw production and processing Granted publication date: 20230228 License type: Exclusive License Record date: 20241011 |
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| EE01 | Entry into force of recordation of patent licensing contract |
