CN218533270U

CN218533270U - Efficient and stable LED module welding device

Info

Publication number: CN218533270U
Application number: CN202222399844.0U
Authority: CN
Inventors: 唐修华; 路玉林
Original assignee: Kunshan Xuanwei Sunshine Electromechanical Technology Co ltd
Current assignee: Kunshan Xuanwei Sunshine Electromechanical Technology Co ltd
Priority date: 2022-09-09
Filing date: 2022-09-09
Publication date: 2023-02-28
Anticipated expiration: 2032-09-09

Abstract

The utility model discloses a high-efficient stable LED module welding set, including conveyer belt, fixed die plate and filtration, the welding case is installed at the top of conveyer belt, the pipeline is installed to the inner wall of welding case, the interior roof of welding case runs through and installs filtration, two sets of second telescopic links are installed to the bottom of welding case. The utility model discloses an it is also more efficient to install the welding stability more that electro-magnet and second telescopic link can make the LED module, infrared ray sensor signals, the conveyer belt stops to remove, the electro-magnet produces magnetic force, it adsorbs the electro-magnet to inhale the magnetic sheet, it removes to drive the connecting rod to inhale the magnetic sheet, the connecting rod removes and can be with the fixed die plate jack-up, second telescopic link work, the fixed die plate by the jack-up is fixed by the stiff end, make LED module stability more when welding like this, can not appear welding mistake because of tiny error, it is more efficient to make whole LED module welding set work.

Description

Efficient and stable LED module welding device

Technical Field

The utility model discloses LED module welding technical field specifically is a high-efficient stable LED module welding set.

Background

LED module welding set is through welding a module of constituteing on circuit or the circuit board to lamp pearl one, thereby realize the effect of giving out light or illuminating on a large scale, current LED module welding set always causes tiny error when LED module welding because of various reasons when the welding, make it not reach the acceptance standard, influence the welding efficiency of LED module, consequently, need develop one kind and have the welding set that can fix the LED module when the welding, make welding that the LED module can be stable, thereby also can promote LED module welding set's work efficiency.

The existing LED module welding device has the defects that:

patent document CN215469063U discloses a quick welding set based on production LED module, the right item of protection "includes the base, the upper surface middle part of base is provided with the support of U type structure, the horizontal position below of support is provided with the second guide rail parallel with the horizontal position, there is the movable table along its length direction sliding connection on the second guide rail, the bottom of movable table is provided with the pneumatic cylinder, the bottom of pneumatic cylinder is provided with welder, the utility model is simple in operation, degree of automation does, has saved the manpower greatly to improve work efficiency greatly, and used this mode, made the removal interval of LED module the same, thereby made the welding more pleasing to the eye, the quality is better".

However, the rapid welding device for the LED module in the above-mentioned publication mainly considers the simplicity of operation and the degree of automation, and thus the labor is saved without considering whether the LED module can be stably welded.

Therefore, there is a need to develop a welding device capable of fixing the LED module during welding, so that the welding device for the LED module can be used more stably, welding errors due to small errors are avoided, and the work efficiency of the welding device for the LED module can be greatly improved.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a high-efficient stable LED module welding set to what put forward among the above-mentioned background art is solved and can be fixed the problem to it when the LED module welds.

In order to achieve the above object, the utility model provides a following technical scheme: a high-efficiency and stable LED module welding device comprises a conveyor belt, a fixed template and a filtering structure, wherein a welding box is installed at the top of the conveyor belt, a pipeline is installed on the inner wall of the welding box, the filtering structure is installed on the inner top wall of the welding box in a penetrating mode, and the bottom of the filtering structure is connected with one end of the pipeline;

the top of the fixed template is provided with a fixed block, the bottom of the fixed template is provided with a placing end, the inner wall of the placing end is provided with a plurality of groups of connecting rods in a penetrating manner, the top ends of the connecting rods are connected to the bottom of the fixed template, the bottom ends of the connecting rods are provided with connecting ends, the outer wall of each connecting end is provided with a magnetic absorption plate, the inner top wall of the placing end is provided with an electromagnet, and the electromagnet is positioned above the magnetic absorption plate;

two sets of second telescopic links are installed to the bottom of welding box.

Preferably, the top of conveyer belt is installed the module and is placed the district, and the inner wall that the district was placed to the module runs through and is provided with the multiunit recess, and fixed die plate has been placed to the inner wall of recess.

Preferably, the inner top wall of the welding box is provided with a telescopic structure, the bottom of the telescopic structure is provided with a first telescopic rod in a penetrating mode, and the bottom end of the first telescopic rod is provided with a welding end.

Preferably, the stiff end is installed to the output of second telescopic link, and infrared ray sensor is installed to the outer wall gomphosis of welding end, and infrared ray sensor and second telescopic link and electro-magnet electrical property link to each other.

Preferably, the hinge is installed to filtration's outer wall, and the handle is installed at filtration's top, and filtration's inner wall is equipped with the spout, and the air filter board is installed to the inner wall of spout.

Preferably, the inner wall of the pipeline is provided with an exhaust fan, the input end of the pipeline is provided with an air suction pipe, and the inner wall of the air suction pipe is provided with a plurality of groups of air inlets in a penetrating manner.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses an it is also more efficient to install the electro-magnet and the welding that the second telescopic link can make the LED module more stable also that the fixed block is fixed putting into the LED module of fixed die plate inner wall, when the fixed die plate moves to the position of can welding through the conveyer belt, infrared ray sensor sends out the signal after detecting the fixed die plate, the conveyer belt stops moving, the electro-magnet that links to each other with infrared ray sensor electrical property begins to work, the electro-magnet produces magnetic force, it adsorbs the electro-magnet to inhale the magnetic plate, it will drive the connecting rod that its outer wall of link installed to inhale the magnetic plate and run through the hole that sets up through the tip of the putting end and reciprocate to inhale the magnetic plate and move, the connecting rod removes and can jack up the fixed die plate that its top is connected, the second telescopic link work that links to each other with infrared ray sensor electrical property, the fixed end that the fixed die plate that is jacked up can be installed by the second telescopic link output end is fixed, make the LED module more stable when welding like this, welding error can not appear because of tiny error, make the work of whole LED module more efficient;

2. the utility model discloses an install the harmful gas that produces when filtration can filter the welding, start working when welding set, the air discharge fan of pipe inner wall installation begins to rotate, the air discharge fan rotates and can make the breathing pipe produce the negative pressure, produced harmful gas can pass through the inlet port that breathing pipe inner wall runs through the setting and enter into in the pipeline behind the air discharge fan during welding set welding, discharge the outside of welding case after filtering through filtration at last, produced harmful gas filters when can filtering welding like this, make the staff can not receive harmful gas's harm at the during operation again, protect staff's healthy, after filtration uses for a long time, the accessible handle pulls open filtration, the filtration is changed to the filter plate to the rethread air filter plate of changing spout inner wall installation, make filtration can used repeatedly, more environmental protection, the hinge is used for connecting filtration and welding case's top.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic view of the filtering structure of the present invention;

fig. 4 is a schematic structural view of the fixed die plate of the present invention.

In the figure: 1. a conveyor belt; 101. a module placement area; 102. a groove; 2. welding a box; 201. a telescopic structure; 202. a first telescopic rod; 203. welding the end; 3. fixing the template; 301. a fixed block; 302. placing the end; 303. a connecting rod; 304. a connecting end; 305. a magnetic attraction plate; 306. an electromagnet; 4. a second telescopic rod; 401. a fixed end; 402. an infrared sensor; 5. a filter structure; 501. a hinge; 502. a handle; 503. a chute; 504. an air filter plate; 6. a pipeline; 601. an air intake duct; 602. an air inlet; 603. an exhaust fan.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.

Please refer to fig. 1 and fig. 2, a high-efficient stable LED module welding set, including conveyer belt 1, fixed die plate 3 and filtration 5, welding case 2 is installed at the top of conveyer belt 1, pipeline 6 is installed to welding case 2's inner wall, welding case 2's interior roof is run through and is installed filtration 5, and filtration 5's bottom links to each other with pipeline 6's one end, the module is installed at conveyer belt 1's top and is placed district 101, the inner wall that the district 101 was placed to the module runs through and is provided with multiunit recess 102, fixed die plate 3 has been placed to the inner wall of recess 102, the extending structure 201 is installed to welding case 2's interior roof, extending structure 201's bottom is run through and is installed first telescopic link 202, welding end 203 is installed to the bottom of first telescopic link 202, fixed die plate 3 is used for fixing scattered LED module, place after the fixing, put into the module and place in the recess 102 that the district 101 inner wall runs through and set up, take toward welding case 2 through conveyer belt 1, extending structure 201 drives welding end 203 through first telescopic link 202 and accomplishes the welding work to LED module.

Referring to fig. 1, 2 and 4, a fixed block 301 is installed on the top of a fixed template 3, a placing end 302 is installed on the bottom of the fixed template 3, a plurality of sets of connecting rods 303 are installed on the inner wall of the placing end 302 in a penetrating manner, the top ends of the connecting rods 303 are connected to the bottom of the fixed template 3, a connecting end 304 is installed at the bottom end of the connecting rod 303, a magnetic attraction plate 305 is installed on the outer wall of the connecting end 304, an electromagnet 306 is installed on the inner top wall of the placing end 302, the electromagnet 306 is positioned above the magnetic attraction plate 305, two groups of second telescopic rods 4 are arranged at the bottom of the welding box 2, the output ends of the second telescopic rods 4 are provided with fixed ends 401, the outer wall of the welding end 203 is embedded with an infrared sensor 402, and the infrared sensor 402 is electrically connected with the second telescopic rod 4 and the electromagnet 306, the fixing block 301 fixes the LED module placed on the inner wall of the fixing template 3, when the fixed die plate 3 is moved to the weldable position by the conveyor belt 1, the infrared sensor 402 sends a signal after detecting the fixed die plate 3, the conveyor belt 1 stops moving, the electromagnet 306 electrically connected with the infrared sensor 402 starts to work, the electromagnet 306 generates magnetic force, the magnet absorption plate 305 absorbs the electromagnet 306, the magnet absorption plate 305 moves to drive the connecting rod 303 arranged on the outer wall of the connecting end 304 to move up and down through the hole arranged at the top of the placing end 302, the connecting rod 303 moves to jack up the fixed template 3 connected with the top end of the connecting rod 303, when the second telescopic rod 4 electrically connected with the infrared sensor 402 works, the jacked fixed template 3 is fixed by the fixed end 401 arranged at the output end of the second telescopic rod 4, make LED module more stable when welding like this, can not make whole LED module welding set work more efficient because of tiny error welding mistake appears again.

Referring to fig. 1, 2 and 3, a hinge 501 is installed on the outer wall of the filtering structure 5, a handle 502 is installed on the top of the filtering structure 5, a sliding groove 503 is formed in the inner wall of the filtering structure 5, an air filtering plate 504 is installed on the inner wall of the sliding groove 503, an exhaust fan 603 is installed on the inner wall of the pipeline 6, an air suction pipe 601 is installed at the input end of the pipeline 6, a plurality of sets of air inlets 602 penetrate through the inner wall of the air suction pipe 601, when the welding device starts to work, the exhaust fan 603 installed on the inner wall of the pipeline 6 starts to rotate, the air suction pipe 601 generates negative pressure when the exhaust fan 603 rotates, harmful gas generated during welding of the welding device enters the pipeline 6 through the air inlets 602 penetrating through the inner wall of the air suction pipe 601 and is finally filtered by the filtering structure 5 and then discharged to the outside of the welding box 2, so that the harmful gas generated during welding can be filtered, when working, the staff can not be damaged by the harmful gas any more, the health of the staff can be protected, after the filtering structure 5 is used for a long time, the filtering structure 5 can be used for repeatedly connecting the top of the welding box 501 and the environment-friendly welding box 2.

The working principle is that the fixed template 3 is used for fixing scattered LED modules, the fixed LED modules are placed in the grooves 102 which are arranged on the inner wall of the module placing area 101 in a penetrating manner after being fixed, the fixed LED modules are brought into the welding box 2 through the conveyor belt 1, the telescopic structure 201 drives the welding end 203 to complete the welding work of the LED modules through the first telescopic rod 202, the fixed block 301 fixes the LED modules which are placed on the inner wall of the fixed template 3, when the fixed template 3 moves to the welding position through the conveyor belt 1, the infrared sensor 402 sends out a signal after detecting the fixed template 3, the conveyor belt 1 stops moving, the electromagnet 306 which is electrically connected with the infrared sensor 402 starts working, the electromagnet 306 generates magnetic force, the magnetic attraction plate 305 adsorbs the electromagnet 306, the magnetic attraction plate 305 moves to drive the connecting rod 303 which is arranged on the outer wall of the connecting end 304 to move up and down through the hole which is arranged on the top of the placing end 302, the connecting rod 303 moves to jack up the fixed template 3 connected with the top end of the connecting rod, the second telescopic rod 4 electrically connected with the infrared sensor 402 works, the jacked fixed template 3 is fixed by a fixed end 401 arranged at the output end of the second telescopic rod 4, so that the LED module is more stable during welding, welding errors caused by small errors can be avoided, the whole LED module welding device works more efficiently, when the welding device starts to work, an exhaust fan 603 arranged on the inner wall of the pipeline 6 starts to rotate, the exhaust fan 603 rotates to enable the air suction pipe 601 to generate negative pressure, harmful gas generated during welding of the welding device can enter the pipeline 6 through an air inlet hole 602 arranged on the inner wall of the air suction pipe 601 in a penetrating manner through the exhaust fan 603, and is finally filtered through the filtering structure 5 and then discharged to the outside of the welding box 2, and the harmful gas generated during welding can be filtered, make the staff can not receive harmful gas's harm again at the during operation, protect staff's healthy, after filtration 5 uses for a long time, accessible handle 502 pulls away filtration 5, and the rethread changes the air filter board 504 of spout 503 inner wall installation and changes the filter, makes filtration 5 can used repeatedly, more environmental protection, and hinge 501 is used for connecting filtration 5 and welding case 2's top.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a high-efficient stable LED module welding set, includes conveyer belt (1), fixed die plate (3) and filtration (5), its characterized in that: the welding box (2) is installed at the top of the conveyor belt (1), a pipeline (6) is installed on the inner wall of the welding box (2), a filtering structure (5) penetrates through the inner top wall of the welding box (2), and the bottom of the filtering structure (5) is connected with one end of the pipeline (6);

the top of the fixed template (3) is provided with a fixed block (301), the bottom of the fixed template (3) is provided with a placing end (302), the inner wall of the placing end (302) is provided with a plurality of groups of connecting rods (303) in a penetrating manner, the top ends of the connecting rods (303) are connected to the bottom of the fixed template (3), the bottom end of each connecting rod (303) is provided with a connecting end (304), the outer wall of each connecting end (304) is provided with a magnetic absorption plate (305), the inner top wall of the placing end (302) is provided with an electromagnet (306), and the electromagnet (306) is positioned above the magnetic absorption plate (305);

two sets of second telescopic links (4) are installed to the bottom of welding case (2).

2. The efficient and stable LED module welding device according to claim 1, wherein: the top of conveyer belt (1) is installed the module and is placed district (101), and the inner wall that the district (101) was placed to the module runs through and is provided with multiunit recess (102), and fixed die plate (3) have been placed to the inner wall of recess (102).

3. The efficient and stable LED module welding device according to claim 1, wherein: extending structure (201) are installed to the interior roof of welding case (2), and first telescopic link (202) are installed in the bottom of extending structure (201) through, and welding end (203) are installed to the bottom of first telescopic link (202).

4. The efficient and stable LED module welding device according to claim 1, wherein: a fixed end (401) is installed at the output end of the second telescopic rod (4), an infrared sensor (402) is installed on the outer wall of the welding end (203) in an embedded mode, and the infrared sensor (402) is electrically connected with the second telescopic rod (4) and the electromagnet (306).

5. An efficient and stable LED module welding device according to claim 1, characterized in that: hinge (501) are installed to the outer wall of filtration (5), and handle (502) are installed at the top of filtration (5), and the inner wall of filtration (5) is equipped with spout (503), and air filter board (504) are installed to the inner wall of spout (503).

6. The efficient and stable LED module welding device according to claim 1, wherein: an exhaust fan (603) is installed on the inner wall of the pipeline (6), an air suction pipe (601) is installed at the input end of the pipeline (6), and a plurality of groups of air inlets (602) penetrate through the inner wall of the air suction pipe (601).