CN218519218U - Assembly buckle closure machine of cylindrical air filter - Google Patents
Assembly buckle closure machine of cylindrical air filter Download PDFInfo
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- CN218519218U CN218519218U CN202222726358.5U CN202222726358U CN218519218U CN 218519218 U CN218519218 U CN 218519218U CN 202222726358 U CN202222726358 U CN 202222726358U CN 218519218 U CN218519218 U CN 218519218U
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Abstract
The utility model relates to an assembly field of filter, concretely relates to cylindrical air cleaner's assembly buckle closure machine, including operation platform, filter anchor clamps, buckle closure frame, buckle the apron, apron slide rail and buckle closure drive actuating cylinder, the positive intermediate position at operation platform is fixed to filter anchor clamps, the buckle closure erects on operation platform, the upper end of apron slide rail is installed on buckle closure frame and is vertical state, the lower extreme of apron slide rail is unsettled, the buckle closure drives actuating cylinder's cylinder body to be fixed on buckle closure frame, the cylinder shaft is on a parallel with apron slide rail and vertical downward towards filter anchor clamps direction, buckle the apron is on a parallel with operation platform and hangs on filter anchor clamps, the centre of buckle closure board is equipped with the shaft hole, has inlayed the sliding sleeve in the shaft hole, reciprocates on the apron slide rail through the sliding sleeve cover. The equipment is used for producing the air filter, mainly comprises a cover buckling process, can greatly improve the working efficiency, is especially used on a production line, and improves the efficiency by 5 times compared with the traditional manual cover buckling process at least.
Description
Technical Field
The utility model relates to an assembly technical field of filter, concretely relates to cylindrical air cleaner's assembly buckle closure machine.
Background
An air filter for an automobile air filter is an air filter positioned in an air inlet system of an engine and used for filtering air entering the engine, and the air filter is mainly used for filtering harmful impurities in the air entering a cylinder so as to reduce early wear of the cylinder, a piston ring, an air valve and an air valve seat. If an air filter with poor quality is used in the running process of the automobile, the engine can not sufficiently intake air, fuel oil can not be completely combusted, and the engine can not stably work.
The cylindrical air filter consists of a hollow filter element column and an annular end cover on the end part of the hollow filter element column, wherein the filter element column consists of an inner filter screen, an outer filter screen and filter paper arranged between the inner filter screen and the outer filter screen.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model aims to provide an assembly buckle closure machine of cylindrical air cleaner possesses the installation effectiveness height, uses convenient advantage, has solved the problem mentioned among the above-mentioned background art.
In order to achieve the above purpose, the technical solution of the present invention is as follows:
the utility model provides an assembly buckle closure machine of cylindrical air cleaner, includes operation platform, filter anchor clamps, buckle closure frame, detains apron, apron slide rail and buckle closure drive actuating cylinder, the positive intermediate position at operation platform is fixed to the filter anchor clamps, the buckle closure erects on operation platform and arranges the filter anchor clamps in directly behind, the upper end of apron slide rail is installed on buckle closure frame and is vertical state, and the lower extreme of apron slide rail is unsettled, the cylinder body that the buckle closure drove actuating cylinder is fixed on buckle closure frame, the cylinder shaft is on a parallel with apron slide rail and vertical downward towards filter anchor clamps direction, buckle the apron is on a parallel with operation platform and hang on the filter anchor clamps, and the wherein one end slidable mounting of buckle the apron is on buckle closure frame, the other end is installed at the cylinder shaft front end that the buckle closure drove actuating cylinder, and the centre of detaining the apron is equipped with the shaft hole, has the sliding sleeve to embed in the shaft hole, reciprocates on the apron slide rail through the sliding sleeve.
The filter clamp comprises a base plate, a center positioning column, an outer positioning ring, an outer positioning disc, a clamping cylinder and clamping blocks, wherein the base plate is fixed on an operation platform, the center positioning column is detachably and vertically arranged in the middle of the base plate, the outer positioning disc is rotatably arranged on the operation platform by taking the center positioning column as a center, the base plate is arranged in the outer positioning disc, the clamping cylinder is at least provided with three clamping blocks which surround by taking the center positioning column as a center and are arranged on the outer positioning disc, the outer positioning ring is arranged on the outer positioning disc by utilizing a connecting bolt and presses the clamping cylinder to be arranged, the clamping blocks are arranged at the front end of a cylinder shaft of the clamping cylinder and are arc-shaped, when the clamping cylinder extends out, the three clamping blocks form a cylinder together, the cylindrical air filter is arranged on the center positioning column and is arranged between the three clamping blocks, and the center of the buckling cover plate is right opposite to the center positioning column. The design of filter anchor clamps can utilize the simultaneous attack of die clamping cylinder, fixes cylindrical filter at the intermediate position to guarantee that the filter is in vertical state, make things convenient for the buckle closure board of top to descend fast like this and extrude the apron of filter, accomplish the assembly of apron fast, the design mechanism of this anchor clamps has the effect of location, centering.
Further inject, be equipped with the scale plate of arranging die clamping cylinder both sides side in on outer positioning disk, be equipped with the spout along the length direction of scale plate, install the locating plate in the spout, the locating plate is installed perpendicularly between two scale plates and is arranged die clamping cylinder's cylinder body afterbody in. The distance that the die clamping cylinder adjustment of different positions can be guaranteed for the center reference column to the scale board, adjusts tight spacing distance of clamp like this for the filter of different diameters size can both be fixed a position on this anchor clamps tightly, and the cooperation is accomplished the assembly of apron.
Further limited, the direction of the scale plate is extended towards the radial direction by taking the central positioning column as the center of a circle. The position is adjusted on the circular outer positioning ring and the outer positioning disc, and the distance can be accurately determined.
Further, the height of the upper edge of the clamping block is higher than that of the lower edge of the outer positioning ring. The outer locating ring compresses tightly clamping cylinder, can also block the tight piece of clamp, has spacing effect.
Further inject, the buckle closure frame mainly comprises linear guide and frame plate, the frame plate has two, linear guide is vertical to be fixed on operation platform, two frame plates one high one low have the first half at linear guide of fixing of interval, the upper end of apron slide rail is fixed on the frame plate of eminence, the interlude passes the frame plate of low department, the lower extreme is unsettled, the buckle closure drives the vertical installation of cylinder body between two frame plates of actuating cylinder, the cylinder shaft passes the frame plate of low department, the border sliding sleeve who detains the apron is on linear guide, the intermediate portion of detaining the apron is connected at the cylinder shaft front end that the buckle closure drives actuating cylinder. The linear guide plays the effect of outrigger, ensures to detain the steady up-and-down slip of apron, and the frame plate is fixed the buckle closure and is driven actuating cylinder, ensures that the buckle closure drives the steady operation of actuating cylinder, and the buckle closure board can remove along linear guide, can remove along the apron slide rail again, and stability is stronger, also can remain stable when striking the apron of filter.
Compared with the prior art, the utility model beneficial effect be: the low-efficiency labor of manual assembly of the air filter is eliminated, and the assembly of the upper end cover and the lower end cover at two ends of the air filter can be quickly completed by utilizing the buckling cover machine. The equipment is used for producing the air filter, mainly comprises a cover buckling process, can greatly improve the working efficiency, is especially used on a production line, and improves the efficiency by 5 times compared with the traditional manual cover buckling efficiency at least. The production range comprises: air filter with diameter of 260-325mm and height of 200-600mm, such as model 2640, 2850, 3046, 3250, 3261, etc.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front view of the filter clamp;
FIG. 3 is a schematic top view of the filter clamp.
Detailed Description
In order to make the technical means, creation characteristics, achievement purpose and efficacy of the present invention easy to understand and understand, the present invention is further explained below with reference to specific embodiments, the cylindrical air filter is the prior art, and its specific structure is not described in detail in the following embodiments.
As shown in fig. 1, fig. 2, and fig. 3, the assembling buckle closure machine for a cylindrical air filter comprises an operation platform 1, a filter clamp 2, a buckle closure frame, a buckle closure plate 4, a cover plate slide rail 5, and a buckle closure driving cylinder 6, wherein the filter clamp 2 is fixed at the middle position of the operation platform 1, the buckle closure frame is erected on the operation platform 1 and arranged right behind the filter clamp 2, the upper end of the cover plate slide rail 5 is installed on the buckle closure frame and is in a vertical state, and the lower end of the cover plate slide rail 5 is suspended. Specifically, the buckle closure frame mainly comprises linear guide 7 and frame plate 8, frame plate 8 has two, linear guide 7 is vertical to be fixed on operation platform 1, or go deep into operation platform internal fixation, two frame plates 8 one high one low have the first half of fixing at linear guide 7 of interval, the upper end of apron slide rail 5 is fixed on the frame plate 8 of eminence, the interlude passes low frame plate 8, the lower extreme is unsettled, the vertical installation of cylinder body at buckle closure actuating cylinder 6 is between two frame plates 8, the cylinder shaft passes the frame plate 8 of low, the border sliding sleeve of buckle closure plate 4 is on linear guide 7, the intermediate part of buckle closure plate 4 is connected at the cylinder shaft front end that the buckle closure actuated cylinder 6. The cylinder shaft of the cover driving cylinder 6 is parallel to the cover plate sliding rail 5 and vertically faces downwards to the direction of the filter clamp 2, the cover plate 4 is parallel to the operation platform 1 and is suspended on the filter clamp 2, one end of the cover plate 4 is slidably mounted on the cover frame, the other end of the cover plate is mounted at the front end of the cylinder shaft of the cover driving cylinder 6, a shaft hole is formed in the middle of the cover plate 4, a sliding sleeve is embedded in the shaft hole, and the cover plate slides on the cover plate sliding rail 5 through the sliding sleeve.
Under the effect of buckle closure drive cylinder 6, buckle closure board 4 moves down along linear guide 7 and apron slide rail 5 are vertical, under the drive action, the filter anchor clamps 2 of supporting downwards hard, cylindrical air cleaner's central main part is fixed on anchor clamps, again with air cleaner's end cover on central main part, buckle closure board 4 pushes down just can be with the end cover tightly detain to air cleaner's central main part on, the completion assembly, whole process is quick and laborsaving.
Specifically, in order to clamp the air filter and facilitate taking down and replacement, the filter clamp 2 comprises a chassis 20, a central positioning column 21, an outer positioning ring 22, an outer positioning disc 23, a clamping cylinder 24 and clamping blocks 25, the chassis 20 is fixed on the operating platform 1, the central positioning column 21 is detachably and vertically installed in the middle of the chassis 20, the outer positioning disc 23 is rotatably installed on the operating platform 1 by taking the central positioning column 21 as a center, the chassis 20 is inside, the outer positioning disc 23 is outside, the clamping cylinder 24 is at least provided with three clamping blocks and surrounds by taking the central positioning column 21 as a center, the clamping blocks are installed on the outer positioning disc 20 and can be 6 or 9, the number of the clamping blocks is determined according to air filters of different specifications, the outer positioning ring 22 is installed on the outer positioning disc 23 by using connecting bolts and is installed by pressing against the clamping cylinder 24, the clamping blocks 25 are installed at the front end of a cylinder shaft of the clamping cylinder 24, the clamping blocks 25 are arc-shaped, when the clamping cylinder 24 extends out, the three clamping blocks surround into a cylinder, the cylindrical shape is placed on the central positioning column 21 and is placed between the three clamping blocks 25, and the central positioning column of the cover plate 4, and is used for clamping the central positioning column 21. The height of the upper edge of the clamping block 25 is higher than the lower edge of the outer positioning ring 22, after the clamping blocks 25 are combined together, the end cover of the air filter is put on, the cover plate 4 is buckled and pressed downwards, and the end cover is pressed into a central pipe in the middle of the air filter and fixed.
The outer positioning plate 23 is provided with scale plates 26 arranged on two sides of the clamping cylinder 24, a sliding groove is arranged along the length direction of the scale plates 26, a positioning plate 27 is arranged in the sliding groove, and the positioning plate 27 is vertically arranged between the two scale plates 26 and arranged at the tail part of the cylinder body of the clamping cylinder 24. The scale plates 26 are all oriented to extend in the radial direction with the center positioning column 21 as the center.
When the clamp is assembled, the base plate 20 is fixed on the operating platform 1, the central positioning column 21 is fixed to the base plate 20, the clamp can be detachably fixed by bolts, a space for inserting filter paper of a central pipe of an air filter is formed in the middle of the central positioning column 21, the outer positioning disc 23 is installed, the clamping cylinder 24 is positioned and installed on the outer positioning disc 23 according to the scale plate 26, the outer positioning ring 22 can be fixed on the outer positioning disc 23 by bolts with adjustable height and tightly press the clamping cylinder 24, the outer positioning ring 22 is installed basically according to the height of the clamping cylinder 24, the distance of the clamping cylinder 24 relative to the central positioning column 21 can be adjusted by loosening the outer positioning ring 22, the distance of the clamping block 25 for clamping the center subject of the air filter can be adjusted, and the air filters of different models and specifications can be assembled on the cover buckling machine.
The machine is characterized in that two switches are arranged right in front of an operation platform, one switch controls a buckle cover driving cylinder, the other switch controls all clamping cylinders to move together, when a worker operates the machine, the center main body of the air filter is firstly placed to the position of a center positioning column, then the switch of the clamping cylinder is started, the center main body of the air filter is clamped and kept in a vertical and vertical state, then an upper end cover of the filter is placed, the buckle cover driving cylinder 6 is started, a buckle cover plate 4 slides downwards, the upper end cover is punched like a punch of a punching machine, the upper end cover can be taken out after being assembled, a lower end cover is assembled at one end, and the next air filter is switched to carry out the assembling process of repeated operation again.
It is right above that the utility model provides a pair of cylindrical air cleaner's assembly buckle closure machine has introduced in detail. The description of the specific embodiments is only for the purpose of helping understanding the method of the present invention and the core idea thereof, and it should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims (6)
1. The utility model provides an assembly buckle closure machine of cylindrical air cleaner which characterized in that: including operation platform, filter anchor clamps, buckle the lid frame, detain apron, apron slide rail and buckle the lid and drive actuating cylinder, the positive intermediate position at operation platform is fixed to the filter anchor clamps, the buckle lid erects on operation platform and arranges the filter anchor clamps in directly behind, the upper end of apron slide rail is installed on buckle the lid frame and is vertical state, and the lower extreme of apron slide rail is unsettled, the cylinder body that the buckle lid drove actuating cylinder is fixed on buckle the lid frame, the cylinder shaft is on a parallel with apron slide rail and vertical downward towards filter anchor clamps direction, detain the apron and be on a parallel with operation platform and hang on the filter anchor clamps, detain one end slidable mounting wherein of apron and install on buckle the lid frame, the cylinder shaft front end at buckle the lid drive actuating cylinder is installed to the other end, detain the centre of apron and be equipped with the shaft hole, have the sliding sleeve in the shaft hole is embedded, through the sliding sleeve cover reciprocating on the apron slide rail.
2. The assembling and capping machine for a cylindrical air cleaner according to claim 1, wherein: the filter clamp comprises a chassis, a center positioning column, an outer positioning ring, an outer positioning disc, a clamping cylinder and clamping blocks, wherein the chassis is fixed on an operation platform, the center positioning column is detachably and vertically installed in the middle of the chassis, the outer positioning disc is rotatably installed on the operation platform by taking the center positioning column as a center, the chassis is arranged inside, the outer positioning disc is arranged outside, the clamping cylinder is at least provided with three clamping blocks which surround by taking the center positioning column as a center and installed on the outer positioning disc, the outer positioning ring is installed on the outer positioning disc by utilizing a connecting bolt and presses the clamping cylinder to be installed, the clamping blocks are installed at the front end of a cylinder shaft of the clamping cylinder and are arc-shaped, when the clamping cylinder extends out, the three clamping blocks are formed into a cylinder shape together, a cylindrical air filter is placed on the center positioning column and is placed between the three clamping blocks, and the center of a buckling cover plate is right opposite to the center positioning column.
3. The assembling and capping machine for a cylindrical air cleaner according to claim 2, wherein: be equipped with the scale plate of arranging die clamping cylinder both sides side in on outer positioning disk, be equipped with the spout along the length direction of scale plate, install the locating plate in the spout, the locating plate is installed perpendicularly between two scale plates and is arranged die clamping cylinder's cylinder body afterbody in.
4. The assembling and capping machine for a cylindrical air cleaner according to claim 3, wherein: the direction of the scale plate is all to take the central positioning column as the center of a circle and extend towards the radial direction.
5. The assembling and capping machine for a cylindrical air cleaner according to claim 2, wherein: the height of the upper edge of the clamping block is higher than the lower edge of the outer positioning ring.
6. The assembling and capping machine for a cylindrical air cleaner as claimed in claim 1, wherein: the buckle closure frame mainly comprises linear guide and frame plate, the frame plate has two, linear guide is vertical to be fixed on operation platform, two frame plates one high one low have the first half at linear guide of fixing of interval, the upper end of apron slide rail is fixed on the frame plate of eminence, the interlude passes the frame plate of low department, the lower extreme is unsettled, the buckle closure drives the vertical installation of cylinder body between two frame plates of actuating cylinder, the cylinder shaft passes the frame plate of low department, the border sliding sleeve who detains the apron is on linear guide, the intermediate part of detaining the apron is connected at the cylinder shaft front end that the buckle closure drove actuating cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222726358.5U CN218519218U (en) | 2022-10-17 | 2022-10-17 | Assembly buckle closure machine of cylindrical air filter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202222726358.5U CN218519218U (en) | 2022-10-17 | 2022-10-17 | Assembly buckle closure machine of cylindrical air filter |
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Publication Number | Publication Date |
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CN218519218U true CN218519218U (en) | 2023-02-24 |
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CN202222726358.5U Active CN218519218U (en) | 2022-10-17 | 2022-10-17 | Assembly buckle closure machine of cylindrical air filter |
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CN (1) | CN218519218U (en) |
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2022
- 2022-10-17 CN CN202222726358.5U patent/CN218519218U/en active Active
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