CN218503325U

CN218503325U - Novel burr removal device

Info

Publication number: CN218503325U
Application number: CN202222182316.XU
Authority: CN
Inventors: 周一夫
Original assignee: Guangzhou Beechen Industrial Automation Co ltd
Current assignee: Guangzhou Beechen Industrial Automation Co ltd
Priority date: 2022-08-17
Filing date: 2022-08-17
Publication date: 2023-02-21
Anticipated expiration: 2032-08-17

Abstract

The utility model discloses a novel burr removing device, which comprises a fixed plate, a first jig and a second jig with the same structure, wherein the middle part of the fixed plate is provided with an opening; a rotating plate is arranged in the opening; the fixing plate is provided with first connecting plates at two sides of the opening; a rotating mechanism is arranged between the first connecting plates of the rotating plates; the first jig and the second jig are arranged on the upper surface and the lower surface of the rotating plate. The utility model adopts a turnover type structural design, a first jig and a second jig are arranged on two sides of a rotating plate, and the rotating plate is driven by a rotating mechanism to drive the first jig and the second jig to turn back up and down; under the coordination of a multi-axis robot, the deburring of one workpiece is realized, and simultaneously the loading, clamping or unloading of the other workpiece is taken out; meanwhile, the air tightness detection mechanism is arranged on the first jig and the second jig, so that deburring and air tightness detection are completed on a single station, the processing efficiency is greatly improved, and the processing cost is reduced.

Description

Novel burr removal device

Technical Field

The utility model relates to a flash removed technical field especially relates to a novel flash removed device.

Background

After the casting part is machined, the casting part needs to be clamped on a deburring jig, and burrs on a parting surface of the casting part are removed through a multi-axis robot; however, due to the structural arrangement limitation of the prior art, the deburring jig needs to clamp and deburr the next cast part after the cast part is deburred and taken out, so that the machining efficiency is affected, and the machining cost is increased; in addition, the air tightness detection of the casting part is completed through another air tightness jig, the process is complicated, and the overall machining efficiency is influenced.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model aims to provide a novel burr removing device, which adopts a turnover type structural design, so that a rotating plate with a first jig and a second jig respectively arranged on two sides is rotationally connected with a fixed plate through a rotating mechanism, and the rotating plate is driven by the rotating mechanism to drive the first jig and the second jig to turn back and up and down; under the cooperation of a multi-axis robot, the deburring device can remove burrs of one workpiece and simultaneously perform loading, clamping or unloading and taking out on the other workpiece; set up airtight detection mechanism simultaneously on first tool and second tool, collect flash removed and gas tightness detection in an organic whole, simplify the process, realize accomplishing flash removed and gas tightness detection on single station, promote machining efficiency greatly, reduce the processing cost.

In order to solve the above problems, the utility model adopts the following technical scheme:

the novel burr removing device is characterized by comprising a fixing plate, a first jig and a second jig which are identical in structure, wherein an opening is formed in the middle of the fixing plate; a rotating plate is arranged in the opening; the fixing plate is provided with first connecting plates at two sides of the opening; the rotating plate is provided with connecting blocks at two sides of the first connecting plate; a rotating mechanism is arranged between the connecting block and the first connecting plate; the rotating mechanism is used for driving the rotating plate to rotate relative to the fixed plate;

the first jig and the second jig are detachably arranged on the upper surface and the lower surface of the rotating plate.

Preferably, the rotating mechanism comprises a rotating motor, a bearing sleeve and a rotating shaft; the bearing sleeve is arranged on the first connecting plate; two rotating shafts are arranged and fixedly connected with the connecting block; the other ends of the two rotating shafts are rotatably connected with the bearing sleeve; the rotating motor is located on the outer side of the first connecting plate and is in transmission connection with the rotating shaft.

Preferably, the first jig and the second jig both comprise an installation bottom plate, and a pressing mechanism and a positioning assembly which are arranged on the surface of the installation bottom plate.

Preferably, the mounting bottom plate is further provided with an air tightness detection mechanism;

the air tightness detection mechanism comprises an air detection column and an air path connecting plate; the air detection columns are distributed on the surface of the mounting base plate; the gas circuit connecting plate is positioned on one side of the mounting bottom plate; the gas circuit connecting plate is provided with a plurality of gas receiving ports; the gas detection columns are connected with gas receiving ports on the first connecting plate of the steam boiler through connecting pipes.

Preferably, the pressing mechanism comprises two or more pressing components; the positioning assembly comprises a plurality of positioning columns.

Preferably, the rotating plate rotates clockwise or counterclockwise relative to the fixed plate by an angle ranging from 0 to 360 degrees with the axis of the rotating shaft as a center.

Preferably, the mounting bottom plate is provided with handles.

Compared with the prior art, the beneficial effects of the utility model reside in that:

the utility model adopts a turnover structure design, so that the rotating plates with the first jig and the second jig respectively arranged on two sides are rotationally connected with the fixed plate through the rotating mechanism, and the rotating plates are driven by the rotating mechanism to drive the first jig and the second jig to turn back up and down; under the cooperation of the multi-axis robot, the deburring device can remove burrs of one workpiece and simultaneously perform loading, clamping or unloading and taking out of the other workpiece; set up airtight detection mechanism simultaneously on first tool and second tool, collect flash removed and gas tightness detection in an organic whole, simplify the process, realize accomplishing flash removed and gas tightness detection on single station, promote machining efficiency greatly, reduce the processing cost.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a right side view of the present invention;

fig. 3 is a schematic perspective view of the first jig or the second jig of the present invention;

wherein: the air tightness detection device comprises a fixed plate 1, a first jig 2, a second jig 3, a rotating plate 4, a first connecting plate 5, a rotating mechanism 6, an air tightness detection mechanism 7, a connecting block 8, a handle 9, an installation bottom plate 21, a pressing mechanism 22, a positioning assembly 23, a rotating motor 61, a bearing sleeve 62, a rotating shaft 63, an air detection column 71, an air path connecting plate 72, a pressing assembly 221 and a positioning column 231.

Detailed Description

In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," "upper," "lower," "front," "rear," and the like as used herein are for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

The invention will be further described with reference to the accompanying drawings and specific embodiments:

as shown in fig. 1-3, a novel deburring device is characterized by comprising a fixing plate 1, a first jig 2 and a second jig 3 which have the same structure, wherein an opening is formed in the middle of the fixing plate 1; a rotating plate 4 is arranged in the opening; the two sides of the opening of the fixing plate 1 are provided with first connecting plates 5; the rotating plate 4 is provided with connecting blocks 8 at two sides of the first connecting plate 5; a rotating mechanism 6 is arranged between the connecting block 8 and the first connecting plate 5; (ii) a The rotating mechanism 6 is used for driving the rotating plate 4 to rotate relative to the fixed plate 1;

the first jig 2 and the second jig 3 are detachably arranged on the upper surface and the lower surface of the rotating plate 4.

In this embodiment, the first jig 2 and the second jig 3 are arranged in a modular structure, and can be conveniently and quickly detached from the rotating plate 4.

Further, as shown in fig. 1 and 2, the rotating mechanism 6 includes a rotating motor 61, a bearing sleeve 62 and a rotating shaft 63; the bearing sleeve 62 is arranged on the first connecting plate 5; two rotating shafts 63 are arranged and fixedly connected with the connecting block 8; the other ends of the two rotating shafts 63 are rotatably connected with the bearing sleeve 62; the rotating motor 61 is located outside the first connecting plate 5 and is in transmission connection with the rotating shaft 63.

Further, the first jig 2 and the second jig 3 each include an installation base plate 21, and a pressing mechanism 22 and a positioning assembly 23 disposed on a surface of the installation base plate 21.

In the embodiment, during operation, a feeding and discharging multi-shaft robot for clamping a casting part is arranged above the device, and a deburring multi-shaft robot for removing burrs on a parting surface of the casting part is arranged below the device; initially, the first jig 2 is positioned above, the feeding and discharging multi-shaft robot clamps a casting piece to be processed and transfers the casting piece to the first jig 2, pre-clamping is carried out through the positioning assembly 23, and then the casting piece is pressed on the first jig 2 through the pressing mechanism 22; then the rotating mechanism 6 drives the rotating plate 4 to drive the first jig 2 and the second jig 3 to rotate until the first jig 2 rotates to a deburring multi-shaft robot positioned below (and meanwhile the second jig 3 is positioned above), when the deburring multi-shaft robot mostly arranges casting parts on the first jig 2 for deburring, the feeding and discharging multi-shaft robot clamps and transfers another casting part to be machined onto the second jig 3, and the casting part is tightly pressed on the second jig 3 under the action of the pressing mechanism 22 and the positioning component 23; thereby through single deburring device cooperation multiaxis robot, can realize carrying out the material loading clamping or unloading to another work piece and take out when removing the burr to one of them work piece, promote machining efficiency greatly, reduce the processing cost.

Further, as shown in fig. 1 and 3, an air tightness detection mechanism 7 is further disposed on the mounting base plate 21; the air tightness detection mechanism 7 comprises an air detection column 71 and an air path connecting plate 72; the air detecting columns 71 are arranged in a plurality and distributed on the surface of the mounting bottom plate 21; the air path connecting plate 72 is positioned at one side of the mounting bottom plate 21; a plurality of gas receiving ports are formed in the gas path connecting plate 72; the plurality of gas detecting columns 71 are connected to the gas receiving ports of the first connecting plate 5 of the steam boiler through connecting pipes.

In the embodiment, by arranging the air tightness detection mechanism 7 consisting of the air detection columns 71 and the air passage connecting plate 72 on the first jig 2 and the second jig 3, when the cast member is pressed on the first jig 2 or the second jig 3, the air tightness of the cast member is detected before or after deburring; through collecting the flash removed and gas tightness to detect in the structure setting of an organic whole, the simplification process realizes accomplishing casting part flash removed and gas tightness in the flash removed process and detects, promotes holistic machining efficiency.

Further, as shown in fig. 1, 2 and 3, the pressing mechanism 22 includes two or more pressing assemblies 221; the positioning assembly 23 includes a plurality of positioning posts 231.

In this embodiment, the pressing assembly 221 is composed of a pressing cylinder and a pressing clamp, and the pressing clamp is driven by the pressing cylinder to press or release the casting; the positioning posts 231 are different in number and position distribution for different structural castings.

Further, the rotating plate 4 rotates clockwise or counterclockwise relative to the fixed plate 1 by an angle ranging from 0 ° to 360 ° around the axis of the rotating shaft 63.

Further, as shown in fig. 3, the mounting base plates 21 are all provided with handles 9.

In the embodiment, the handle 9 is arranged to facilitate the carrying of the first jig 2 and the second jig 3 during the assembling and disassembling process.

Various other modifications and changes can be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the present invention.

Claims

1. The novel deburring device is characterized by comprising a fixing plate, a first jig and a second jig which are of the same structure, wherein an opening is formed in the middle of the fixing plate; a rotating plate is arranged in the opening; the fixing plate is provided with first connecting plates at two sides of the opening; the rotating plates are positioned on two sides of the first connecting plate and are provided with connecting blocks; a rotating mechanism is arranged between the connecting block and the first connecting plate; the rotating mechanism is used for driving the rotating plate to rotate relative to the fixed plate;

2. The novel deburring device of claim 1, wherein said rotating mechanism comprises a rotating motor, a bearing housing and a rotating shaft; the bearing sleeve is arranged on the first connecting plate; two rotating shafts are arranged and fixedly connected with the connecting block; the other ends of the two rotating shafts are rotatably connected with the bearing sleeve; the rotating motor is located on the outer side of the first connecting plate and is in transmission connection with the rotating shaft.

3. The novel deburring device of claim 1, wherein each of said first jig and said second jig comprises a mounting base plate, and a pressing mechanism and a positioning component disposed on the surface of the mounting base plate.

4. The novel deburring device of claim 3, wherein the mounting base plate is further provided with an air tightness detection mechanism;

5. The novel deburring device of claim 3, wherein said hold-down mechanism comprises two or more hold-down assemblies; the positioning assembly comprises a plurality of positioning columns.

6. The novel deburring device of claim 2, wherein the angle range of the rotation plate rotating clockwise or counterclockwise with respect to the fixed plate around the axis of the rotating shaft is 0 to 360 degrees.

7. A novel deburring device according to claim 3 wherein said mounting base plate is provided with a handle.