CN117047538A - Main gear shaft manufacturing equipment and process - Google Patents

Main gear shaft manufacturing equipment and process Download PDF

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Publication number
CN117047538A
CN117047538A CN202311079375.7A CN202311079375A CN117047538A CN 117047538 A CN117047538 A CN 117047538A CN 202311079375 A CN202311079375 A CN 202311079375A CN 117047538 A CN117047538 A CN 117047538A
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Prior art keywords
clamping
clamping device
driving
head
main gear
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CN202311079375.7A
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Chinese (zh)
Inventor
周顺金
周芝
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Taizhou Geling Machinery Co ltd
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Taizhou Geling Machinery Co ltd
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Priority to CN202311079375.7A priority Critical patent/CN117047538A/en
Publication of CN117047538A publication Critical patent/CN117047538A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0053Devices for removing chips using the gravity force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0067Devices for removing chips chip containers located under a machine or under a chip conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/062Work-clamping means adapted for holding workpieces having a special form or being made from a special material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

本申请涉及一种主齿轴制造设备以及工艺,涉及主齿轴制作的领域,包括床身,床身上设有夹持夹持装置一、夹持装置二、切削装置一和切削装置二,夹持装置一夹持头部,切削装置一加工尾部;夹持装置二夹持尾部,切削装置二加工头部。通过夹持装置一和夹持装置二分别夹持头部和尾部,有利于提高夹持装置一与未加工头部之间的适配性以及夹持装置二与加工后尾部之间的适配性,提高切削过程中头部和尾部的定位稳定性,进而有利于提高加工精度。

The application relates to a main gear shaft manufacturing equipment and process, and relates to the field of main gear shaft manufacturing, including a lathe. The bed is provided with a clamping device one, a clamping device two, a cutting device one and a cutting device two. The first holding device holds the head, and the first cutting device processes the tail; the second holding device holds the tail, and the second cutting device processes the head. The head and tail are respectively clamped by the clamping device one and the clamping device two, which is beneficial to improving the adaptability between the clamping device one and the unprocessed head and the adaptability between the clamping device two and the processed tail. It improves the positioning stability of the head and tail during the cutting process, which in turn helps improve the machining accuracy.

Description

一种主齿轴制造设备以及工艺Main gear shaft manufacturing equipment and process

技术领域Technical field

本申请涉及主齿轴制作的领域,尤其是涉及一种主齿轴制造设备以及工艺。The present application relates to the field of main pinion shaft manufacturing, and in particular to a main pinion shaft manufacturing equipment and process.

背景技术Background technique

一种主齿轴,如图1所示,包括头部11和尾部12,头部11和尾部12一体成型,尾部12的长度大于头部11的长度,头部11和尾部12加工形成有若干台阶面13,若干台阶面13间隔设置,头部11和尾部12上均加工形成有端槽14,端槽14供顶针卡入,当顶针卡入头部11的端槽14时,顶针与头部11表面平齐,当顶针卡入尾部12端槽14时,顶针与尾部12表面平齐。A main pinion, as shown in Figure 1, includes a head 11 and a tail 12. The head 11 and the tail 12 are integrally formed. The length of the tail 12 is greater than the length of the head 11. The head 11 and the tail 12 are processed to form several Step surface 13, several step surfaces 13 are arranged at intervals. End grooves 14 are formed on both the head 11 and the tail 12. The end grooves 14 are for the ejector pins to be inserted into. When the ejector pins are inserted into the end grooves 14 of the head 11, the ejector pins and the head The surface of the end 11 is flush. When the ejector pin is inserted into the end groove 14 of the tail 12, the ejector pin is flush with the surface of the tail 12.

相关技术中,在加工上述主齿轴时,用夹具夹持主齿轮的尾部,通过切削装置对头部进行加工,加工完成后,夹具夹持加工后的头部,切削装置对尾部进行加工,在上述过程中,由于尾部和头部的结构不同,夹具夹持尾部和头部时的适配性不同,影响尾部或头部加工时的稳定性,进而影响主齿轴的加工精度,有待改进。In the related art, when processing the main gear shaft, a fixture is used to hold the tail of the main gear, and the head is processed by a cutting device. After the processing is completed, the fixture holds the processed head, and the cutting device processes the tail. In the above process, due to the different structures of the tail and the head, the adaptability of the fixture when holding the tail and the head is different, which affects the stability of the tail or head during machining, thereby affecting the machining accuracy of the main pinion shaft, which needs to be improved.

发明内容Contents of the invention

为了提高主齿轴的加工精度,本申请提供一种主齿轴制造设备以及工艺。In order to improve the machining accuracy of the main pinion shaft, this application provides a main pinion shaft manufacturing equipment and process.

第一方面,本申请提供的一种主齿轴制造设备采用如下的技术方案:In the first aspect, the main gear shaft manufacturing equipment provided by this application adopts the following technical solution:

一种主齿轴制造设备,包括床身,所述床身上设有加工工位一和加工工位二,所述床身上设有夹持夹持装置一、夹持装置二、切削装置一和切削装置二,所述夹持装置和所述切削装置一位于所述加工工位一内,所述夹持装置一夹持头部,所述切削装置一加工尾部;所述夹持装置二和所述切削装置二位于所述加工工位二内,所述夹持装置二夹持尾部,所述切削装置二加工头部。A main gear shaft manufacturing equipment, including a lathe. The lathe is provided with a processing station one and a processing station two. The lathe is provided with a clamping device one, a clamping device two, a cutting device one and Cutting device two, the clamping device and the cutting device are located in the processing station one, the clamping device clamps the head, and the cutting device processes the tail; the clamping device two and The second cutting device is located in the second processing station, the second clamping device clamps the tail, and the second cutting device processes the head.

通过采用上述技术方案,在加工过程中,夹持装置一夹持工件头部,露出尾部,切削装置一按照实际设置好的路径移动对尾部进行加工,加工完成后,夹持装置二夹持加工好的尾部,露出头部,切削装置二按照实际设置好的路径移动对头部进行加工即可,通过夹持装置一和夹持装置二分别夹持头部和尾部,有利于提高夹持装置一与未加工头部之间的适配性以及夹持装置二与加工后尾部之间的适配性,提高切削过程中头部和尾部的定位稳定性,进而有利于提高加工精度。By adopting the above technical solution, during the processing process, the first clamping device clamps the head of the workpiece and exposes the tail, and the first cutting device moves according to the actual set path to process the tail. After the processing is completed, the second clamping device clamps and processes the workpiece. After the tail is good, the head is exposed. The cutting device 2 moves according to the actual set path to process the head. The head and tail are clamped by the clamping device 1 and the clamping device 2 respectively, which is beneficial to improving the clamping device. The adaptability between the first and the unprocessed head and the adaptability between the second clamping device and the processed tail improve the positioning stability of the head and tail during the cutting process, which in turn is conducive to improving the processing accuracy.

优选的,所述夹持装置一上设有夹持空间一,所述夹持装置二上设有夹持空间二,所述床身上设有定位柱,所述夹持装置一和所述夹持装置二分别位于所述定位柱的相对两侧,所述定位柱上开设有连接口,所述连接口、所述夹持空间一和所述夹持空间二连通,所述夹持空间一和所述夹持空间二位于所连接口的延伸路径上Preferably, the clamping device 1 is provided with a clamping space 1, the clamping device 2 is provided with a clamping space 2, the bed is provided with a positioning post, the clamping device 1 and the clamp are Holding devices two are respectively located on opposite sides of the positioning column. A connection port is provided on the positioning column. The connection port, the clamping space one and the clamping space two are connected, and the clamping space one is connected. and the clamping space two is located on the extension path of the connected port

通过采用上述技术方案,在加工过程中将头部放入夹持空间一中,夹持装置一夹持头部,此时头部位于尾部靠近夹持装置二的一侧,加工完尾部后,夹持装置一松开头部,将另一主齿轴放入夹持装置一内,推动加工完尾部的主齿轴向靠近夹持装置二的方向移动,使头部沿着夹持空间一、连接口进入夹持空间二内,头部伸出夹持空间二,使加工后的尾部移入夹持空间二内,夹持装置二夹持加工后的尾部定位,即可通过切削装置二对头部进行加工,有利于减少主齿轴从夹持装置一移动到夹持装置二的移动路径,有利于提高主齿轴的加工效率。By adopting the above technical solution, during the processing, the head is placed into the clamping space one, and the clamping device one clamps the head. At this time, the head is located on the side of the tail close to the clamping device two. After processing the tail, As soon as the clamping device releases the head, put the other main gear shaft into the clamping device one, and push the main gear shaft with the processed tail to move closer to the clamping device two, so that the head moves along the clamping space one. , the connection port enters the clamping space two, the head extends out of the clamping space two, so that the processed tail moves into the clamping space two, the clamping device two clamps the processed tail and is positioned, and the two pairs of cutting devices can be used Processing the head part is beneficial to reducing the moving path of the main pinion shaft from the first clamping device to the second clamping device, and is conducive to improving the processing efficiency of the main pinion shaft.

优选的,当夹持装置一夹持主齿轴头部时,夹持工件二夹持另一主齿轴尾部,此时相邻主齿轴互相抵接。Preferably, when the first clamping device clamps the head of the main pinion, the second clamping device clamps the tail of the other main pinion. At this time, the adjacent main pinions abut each other.

通过采用上述技术方案,使新的主齿轴头部放入夹持空间一后,主齿轴头部抵接另一主齿轴的尾部,使加工好尾部的主齿轴尾部位于夹持空间二内,便于夹持装置二夹持主齿轴尾部。By adopting the above technical solution, after the head of the new main pinion shaft is placed in the clamping space, the head of the main pinion abuts the tail of the other main pinion, so that the tail of the main pinion with the processed tail is located in the clamping space Second, it is convenient for the clamping device 2 to clamp the tail part of the main pinion shaft.

优选的,所述床身上开设有接料槽,所述接料槽位于所述夹持装置二下方,所述床身上转动连接有盖板,所述盖板用于盖合接料槽,所述夹持装置二上设有驱动组件二,所述驱动组件二驱动所述盖板转动。Preferably, a material receiving trough is provided on the bed, and the material receiving trough is located below the clamping device 2. A cover plate is rotatably connected to the bed, and the cover plate is used to cover the material receiving trough, so The clamping device 2 is provided with a driving component 2, and the driving component 2 drives the cover plate to rotate.

通过采用上述技术方案,在加工过程中,盖板盖合接料槽,使加工时的铁屑无法进入接料槽内,当夹持装置二处的头部加工完成后,将新的主齿轴放入夹持装置一内,使夹持装置二处加工完成的主齿轴下落,在向夹持装置一放入新的主齿轴时,驱动组件二驱动盖板转动打开接料槽,使从夹持装置二处落下的主齿轴落入接料槽内,使接料及时便捷。By adopting the above technical solution, during the machining process, the cover plate covers the material receiving trough, so that the iron filings during processing cannot enter the material receiving trough. After the processing of the two heads of the clamping device is completed, the new main teeth The shaft is put into the clamping device one, so that the main pinion shaft processed by the clamping device two is dropped. When the new main pinion is put into the clamping device one, the driving assembly two drives the cover plate to rotate and open the material receiving trough. The main gear shaft dropped from the two places of the clamping device falls into the material receiving groove, so that the material receiving is timely and convenient.

优选的,所述床身上开设有废屑槽,所述盖板盖合所述废屑槽,所述盖板的转轴位于所述废屑槽和所述盖板之间。Preferably, a waste chip chute is provided on the bed, the cover plate covers the waste chip chute, and the rotating shaft of the cover plate is located between the waste chip chute and the cover plate.

通过采用上述技术方案,盖板转动打开接料槽时向上转动,此时盖板向靠近废屑槽的方向向下倾斜,使盖板上方的废屑在重力作用下向下移动进入废屑槽内,有利于减少盖板上方的废屑进入接料槽内。By adopting the above technical solution, the cover plate rotates upward when opening the material receiving chute. At this time, the cover plate tilts downward in the direction close to the waste chip chute, so that the waste chips above the cover plate move downward into the waste chip chute under the action of gravity. inside, which is helpful to reduce waste chips above the cover plate from entering the material receiving trough.

优选的,所述夹持装置二包括安装部一、转动连接于所述安装部一上的转动部一、滑移连接于所述转动部一上的若干夹爪一,若干所述夹爪一绕所述夹持空间二的外周设置,所述夹爪一滑移靠近或远离所述夹持空间二,所述驱动组件二包括滑移连接于所述安装部一上的若干驱动块一、设于所述安装部一上的驱动件一和滑移连接于所述安装部一上驱动杆,所述驱动块一绕所述夹持空间二的外周设置,所述驱动块一位于所述夹爪一远离所述夹持空间二的一侧,所述驱动件一驱动所述驱动块一滑移靠近或远离所述夹持空间二,所述驱动块一和所述废屑槽分别位于所述驱动杆的相对两侧,所述驱动杆位于所述驱动块一的移动路径上,所述驱动杆与所述盖板抵接。Preferably, the clamping device 2 includes a mounting part 1, a rotating part 1 rotatably connected to the mounting part 1, a plurality of clamping claws 1 slidingly connected to the rotating part 1, and a plurality of the clamping claws 1 Disposed around the periphery of the clamping space 2, the clamping claw 1 slides close to or away from the clamping space 2, and the driving assembly 2 includes a plurality of driving blocks slidably connected to the mounting part 1. The driving piece one provided on the mounting part one is slidably connected to the driving rod on the mounting part one. The driving block one is arranged around the outer periphery of the clamping space two. The driving block one is located on the mounting part one. Clamp one is away from the side of the clamping space two, the driving member one drives the driving block one to slide closer to or away from the clamping space two, the driving block one and the waste chip chute are respectively located On opposite sides of the driving rod, the driving rod is located on the moving path of the driving block one, and the driving rod is in contact with the cover plate.

通过采用上述技术方案,驱动件一驱动驱动块一移动靠近夹持空间二的过程中,驱动块一抵接夹爪一使夹爪一夹紧尾部,加工完成后,驱动件一驱动驱动块一移动远离夹持空间二并脱离夹爪一,使夹爪一松开尾部,在此过程中,驱动块一抵接驱动杆并通过驱动杆推动盖板向靠近废屑槽的方向转动,打开接料槽,驱动组件二同时控制夹爪一夹紧以及盖板的开合,无需单独设置驱动装置分别驱动夹爪一夹紧以及盖板开合,有利于降低能耗,有利于体现节能环保的理念。By adopting the above technical solution, in the process of the driving member one driving the driving block one moving close to the clamping space two, the driving block one contacts the clamping jaw one and causes the clamping jaw one to clamp the tail. After the processing is completed, the driving member one drives the driving block one Move away from the clamping space 2 and disengage the clamping jaw 1, so that the clamping jaw 1 releases the tail. During this process, the driving block 1 contacts the driving rod and pushes the cover plate to rotate in the direction closer to the waste chute through the driving rod, opening the joint. The material trough and the second drive component simultaneously control the clamping of the clamping jaws and the opening and closing of the cover. There is no need to set up a separate driving device to drive the clamping of the clamping jaws and the opening and closing of the cover respectively. This is conducive to reducing energy consumption and is conducive to energy conservation and environmental protection. idea.

优选的,所述驱动块一上转动连接有滚柱,所述驱动块一通过所述滚柱抵接所述夹爪一。Preferably, a roller is rotatably connected to the driving block 1, and the driving block 1 abuts the clamping claw 1 through the roller.

通过采用上述技术方案,通过滚柱抵接夹爪一,有利于减少转动部一带动夹爪一转动时,夹爪一与驱动块一之间的摩擦,有利于减少夹爪一和驱动块一两者的磨损程度,进而有利于提高夹爪一和驱动块一的使用寿命。By adopting the above technical solution, the roller contacts the clamping jaw 1, which is beneficial to reducing the friction between the clamping jaw 1 and the driving block 1 when the rotating part 1 drives the clamping jaw 1 to rotate, and is beneficial to reducing the friction between the clamping jaw 1 and the driving block 1 The degree of wear of the two is beneficial to improving the service life of the clamping jaw one and the driving block one.

优选的,所述盖板的重心位于所述盖板的转动轴靠近所述接料槽的一侧。Preferably, the center of gravity of the cover plate is located on the side of the rotation axis of the cover plate close to the material receiving groove.

通过采用上述技术方案,使驱动块一驱动夹爪一夹紧尾部时,盖板能够在自身重力作用下快速盖合接料槽。By adopting the above technical solution, when the driving block drives the clamping claw and clamps the tail, the cover plate can quickly cover the material splice trough under the action of its own gravity.

第二方面,第一方面,本申请提供的一种主齿轴制造工艺,包括以下步骤:将头部放入夹持装置一上,夹持装置一夹紧头部,尾部位于夹持装置一外,切削装置一对尾部进行加工,将头部从夹持装置一种取出,放入与加工后尾部结构适配的夹持装置二上,夹持装置二夹紧尾部,头部位于夹持装置二外,切削装置二对头部进行加工。In the second aspect, in the first aspect, the application provides a main gear shaft manufacturing process, which includes the following steps: put the head on the clamping device one, the clamping device clamps the head, and the tail is located on the clamping device one. Outside, the cutting device processes a pair of tails. The head is taken out from the clamping device 1 and placed on the clamping device 2 that is adapted to the structure of the processed tail. The clamping device 2 clamps the tail and the head is located on the clamping device. In addition to the second device, the second cutting device processes the head.

通过采用上述技术方案,通过夹持装置一和夹持装置二分别夹持头部和尾部,有利于提高夹持装置一与未加工头部之间的适配性以及夹持装置二与加工后尾部之间的适配性,提高切削过程中头部和尾部的定位稳定性,进而有利于提高加工精度。By adopting the above technical solution, the head and the tail are respectively clamped by the clamping device one and the clamping device two, which is conducive to improving the adaptability between the clamping device one and the unprocessed head and the adaptability between the clamping device two and the processed head. The adaptability between the tails improves the positioning stability of the head and tail during the cutting process, which in turn helps improve the machining accuracy.

综上所述,本申请包括以下至少一种有益技术效果:To sum up, this application includes at least one of the following beneficial technical effects:

1.通过夹持装置一和夹持装置二分别夹持头部和尾部,有利于提高夹持装置一与未加工头部之间的适配性以及夹持装置二与加工后尾部之间的适配性,提高切削过程中头部和尾部的定位稳定性,进而有利于提高加工精度;1. The head and tail are respectively clamped by the clamping device one and the clamping device two, which is helpful to improve the adaptability between the clamping device one and the unprocessed head and the fit between the clamping device two and the processed tail. Adaptability improves the positioning stability of the head and tail during the cutting process, which in turn helps improve processing accuracy;

2.盖板转动打开接料槽时向上转动,此时盖板向靠近废屑槽的方向向下倾斜,使盖板上方的废屑在重力作用下向下移动进入废屑槽内,有利于减少盖板上方的废屑进入接料槽内;2. When the cover plate rotates to open the material receiving chute, it rotates upward. At this time, the cover plate tilts downward in the direction close to the waste chip chute, so that the waste chips above the cover plate move downwards into the waste chip chute under the action of gravity, which is beneficial to Reduce waste chips above the cover plate from entering the material receiving trough;

3.使驱动块一驱动夹爪一夹紧尾部时,盖板能够在自身重力作用下快速盖合接料槽。3. When the driving block drives the clamping claw and clamps the tail, the cover plate can quickly cover the material trough under its own gravity.

附图说明Description of the drawings

图1为主齿轴的结构示意图。Figure 1 is a schematic structural diagram of the main gear shaft.

图2为本实施例主齿轴制造设备的整体结构示意图。Figure 2 is a schematic diagram of the overall structure of the main gear shaft manufacturing equipment in this embodiment.

图3位于本实施例局部结构示意图,主要展示夹持装置一的结构。Figure 3 is a partial structural diagram of this embodiment, mainly showing the structure of the clamping device 1.

图4为本实施例局部结构示意图,主要展示加工工位二处的结构。Figure 4 is a partial structural diagram of this embodiment, mainly showing the structure of two processing stations.

图5为图4中A部的放大图,主要展示夹持装置二的结构。Figure 5 is an enlarged view of part A in Figure 4, mainly showing the structure of the clamping device 2.

图6为本实施例局部在定位柱处的剖视图没,主要用于展示定位组件一。Figure 6 is a partial cross-sectional view of the positioning column of this embodiment, mainly used to show the positioning component 1.

附图标记说明:11、头部;12、尾部;13、台阶面;14、端槽;2、床身;21、底座;211、接料槽;212、废屑槽;213、盖板;22、支撑板一;23、支撑板二;24、定位柱;241、连接口;3、夹持装置一; 31、安装部二;32、转动部二;33、夹爪二;321、夹持空间一;4、切削装置一;41、滑移座一;42、刀架一;5、驱动组件三;51、驱动块二;52、驱动件二;53、滚柱二;6、夹持装置二;61、安装部一;62、转动部一;63、夹爪一;64、夹持空间二;7、切削装置二;71、滑移座二;72、刀架二;8、驱动组件一;81、驱动件三;82、主动盘一;83、主动盘二;84、从动盘一;85、从动盘二;86、连接带一;87、连接带二;9、驱动组件二;91、驱动块一;92、驱动件一;93、驱动杆;94、滚柱一。Explanation of reference signs: 11. Head; 12. Tail; 13. Step surface; 14. End groove; 2. Lathe bed; 21. Base; 211. Material receiving chute; 212. Waste chute; 213. Cover plate; 22. Support plate one; 23. Support plate two; 24. Positioning column; 241. Connection port; 3. Clamping device one; 31. Installation part two; 32. Rotating part two; 33. Clamp two; 321. Clamp Holding space one; 4. Cutting device one; 41. Sliding seat one; 42. Tool holder one; 5. Driving assembly three; 51. Driving block two; 52. Driving part two; 53. Roller two; 6. Clamp Holding device two; 61. Mounting part one; 62. Rotating part one; 63. Clamp one; 64. Clamping space two; 7. Cutting device two; 71. Sliding seat two; 72. Tool holder two; 8. Driving component one; 81. Driving part three; 82. Driving plate one; 83. Driving plate two; 84. Driven plate one; 85. Driven plate two; 86. Connecting belt one; 87. Connecting belt two; 9. Driving component two; 91. Driving block one; 92. Driving part one; 93. Driving rod; 94. Roller one.

具体实施方式Detailed ways

以下结合附图对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with the accompanying drawings.

一种主齿轴,参照图1,包括头部11和尾部12,头部11和尾部12一体成型,尾部12的长度大于头部11的长度,头部11和尾部12加工形成有若干台阶面13,若干台阶面13间隔设置,头部11和尾部12上均加工形成有端槽14,端槽14供顶针卡入,当顶针卡入头部11的端槽14时,顶针与头部11表面平齐,当顶针卡入尾部12端槽14时,顶针与尾部12表面平齐。A main pinion, with reference to Figure 1, includes a head 11 and a tail 12. The head 11 and the tail 12 are integrally formed. The length of the tail 12 is greater than the length of the head 11. The head 11 and the tail 12 are processed to form a number of step surfaces. 13. A number of step surfaces 13 are arranged at intervals. End grooves 14 are formed on both the head 11 and the tail 12. The end grooves 14 are for the ejector pins to be inserted into. When the ejector pins are inserted into the end grooves 14 of the head 11, the ejector pins and the head 11 The surface is flush. When the ejector pin is inserted into the end groove 14 of the tail 12, the ejector pin is flush with the surface of the tail 12.

本申请实施例公开一种主齿轴制造设备。参照图2,一种主齿轴制造设备包括床身2,床身2包括底座21、支撑板一22和支撑板二23,支撑板一22和支撑板二23位于底座21上方,支撑板一22沿水平方向间隔分布,支撑板一22和支撑板二23与底座21拼接形成角为直角,底座21上固定有定位柱24,定位柱24呈竖直设置,支撑板一22和支撑板二23分别位于定位柱24的相对两侧,支撑板一22和支撑板二23贴合,底座21与支撑板一22之间拼接形成有加工工位一,底座21与支撑板二23之间拼接形成有加工工位二,加工工位一和加工工位二分别位于定位柱24的相对两侧。The embodiment of the present application discloses a main gear shaft manufacturing equipment. Referring to Figure 2, a main gear shaft manufacturing equipment includes a lathe 2. The lathe 2 includes a base 21, a support plate 22 and a second support plate 23. The first support plate 22 and the second support plate 23 are located above the base 21. The first support plate 22 are spaced apart along the horizontal direction. The first support plate 22 and the second support plate 23 are spliced with the base 21 to form a right angle. A positioning column 24 is fixed on the base 21. The positioning column 24 is arranged vertically. The first support plate 22 and the second support plate 22 are arranged at right angles. 23 are respectively located on opposite sides of the positioning column 24. The support plate one 22 and the support plate two 23 are fitted together. The base 21 and the support plate one 22 are spliced to form a processing station one. The base 21 and the support plate two 23 are spliced together. A processing station 2 is formed, and the processing station 1 and the processing station 2 are respectively located on opposite sides of the positioning column 24 .

参照图2,支撑板一22安装有夹持装置一3,底座21上安装有切削装置一4,夹持装置一3和切削装置一4均位于加工工位一内,夹持装置用于夹持主齿轴的头部11,切削装置一4用于加工主齿轴尾部12。Referring to Figure 2, a clamping device 3 is installed on the support plate 22, and a cutting device 4 is installed on the base 21. The clamping device 3 and the cutting device 4 are both located in the processing station one, and the clamping device is used for clamping. Holding the head 11 of the main pinion, the cutting device 14 is used to process the tail 12 of the main pinion.

参照图2和图3,夹持装置一3包括安装部二 31、转动部二32和若干夹爪二33,安装部二 31位于支撑板一22远离定位柱24的一侧,转动部二32穿设支撑板一22,安装部二 31绕转动部二32的外周设置,转动部二32与支撑板一22转动连接,转动部二32的转动轴线与支撑板一22和支撑板二23的分布方向平行,夹爪二33位于转动部二32靠近加工工位一的一侧,转动部二32上开设有夹持空间一321,夹持空间一321沿平行于转动部二32转动轴线贯穿转动部二32,若干夹爪二33绕夹持空间一321的外周等间隔均匀分布,夹爪二33滑移连接于转动部二32上,夹爪二33的滑移方向平行于转动部一62的径向,安装部一61上设有驱动组件三5,驱动组件三5驱动夹爪二33移动靠近或远离转动部一62。Referring to Figures 2 and 3, the clamping device 3 includes a mounting part 31, a rotating part 32 and a plurality of jaws 33. The mounting part 31 is located on the side of the support plate 22 away from the positioning column 24, and the rotating part 32 The supporting plate 22 is passed through, and the mounting part 31 is arranged around the outer circumference of the rotating part 32. The rotating part 32 is rotationally connected with the supporting plate 22, and the rotation axis of the rotating part 32 is connected with the supporting plate 22 and the supporting plate 23. The distribution direction is parallel, and the second clamp 33 is located on the side of the second rotating part 32 close to the processing station one. A clamping space 321 is provided on the second rotating part 32, and the clamping space 321 runs through the axis parallel to the rotation axis of the second rotating part 32. The second rotating part 32 has a number of two clamping jaws 33 evenly spaced around the periphery of the clamping space 1 321. The second clamping jaw 33 is slidingly connected to the second rotating part 32. The sliding direction of the second clamping jaw 33 is parallel to the rotating part 1. In the radial direction of 62, the mounting part 61 is provided with a driving assembly 35, and the driving assembly 35 drives the clamping jaw 233 to move closer to or away from the rotating part 62.

参照图3,驱动组件三5包括若干驱动块二51和若干驱动件二52,若干驱动块二51绕夹持空间一321的外周等间隔均匀分布,驱动块二51滑移连接于安装部二 31上,驱动块二51的滑移方向平行于转动部二32的径向,驱动块二51位于夹爪二33远离夹持空间一321的一侧,夹爪二33位于驱动块二51的移动路径上,驱动块二51移动抵接夹爪二33,使夹爪二33向靠近夹持空间一321的方向移动夹紧。驱动件二52固定在安装部二 31上,驱动件二52的位置和数量与驱动块二51的位置和数量一一对应,驱动件二52位于对应驱动块二51远离夹持空间一321的一侧,驱动件二52的活塞杆与对应驱动块二51固定连接,驱动件二52驱动对应驱动块二51移动靠近或远离夹持空间一321。本实施例中驱动件二52为气缸或液压缸。Referring to Figure 3, the driving assembly three 5 includes a plurality of driving blocks 51 and a plurality of driving parts 52. The plurality of driving blocks 51 are evenly spaced around the periphery of the clamping space 321. The driving block 51 is slidably connected to the mounting part 2. 31, the sliding direction of the second driving block 51 is parallel to the radial direction of the second rotating part 32, the second driving block 51 is located on the side of the second clamping jaw 33 away from the clamping space 1 321, and the second clamping jaw 33 is located on the side of the second driving block 51. On the moving path, the second driving block 51 moves to contact the second clamping jaw 33 , causing the second clamping jaw 33 to move toward the clamping space 1 321 for clamping. The second driving part 52 is fixed on the mounting part 31. The position and quantity of the second driving part 52 correspond to the position and number of the second driving block 51. The second driving part 52 is located away from the clamping space 321 of the second driving block 51. On one side, the piston rod of the second driving part 52 is fixedly connected to the corresponding driving block 51. The second driving part 52 drives the corresponding driving block 51 to move closer to or away from the clamping space 321. In this embodiment, the second driving component 52 is a cylinder or a hydraulic cylinder.

参照图3,驱动块二51靠近夹爪二33的一侧转动连接有滚柱二53,若干滚柱二53凸出所在驱动块二51,若干滚柱二53的转动轴线与转动部二32的转动轴线平行,驱动块二51通过滚柱二53抵接夹爪二33,有利于降低转动部二32带动夹爪二33转动时,夹爪二33与驱动块二51之间的摩擦。Referring to Figure 3, the side of the driving block 51 close to the clamping jaw 33 is rotatably connected with the roller 53. A plurality of rollers 53 protrude from the driving block 51. The rotation axes of the rollers 53 are connected to the rotating part 32. The rotation axis is parallel, and the driving block 51 abuts the clamping jaw 2 33 through the roller 2 53 , which is beneficial to reducing the friction between the clamping jaw 33 and the driving block 2 51 when the rotating part 32 drives the clamping jaw 33 to rotate.

参照图2,切削装置一4包括滑移座一41和刀架一42,滑移座一41滑移连接于所述底座21上,滑移座一41滑移靠近或远离夹爪二33,刀架一42位于滑移座一41上方,刀架一42滑移连接于滑移座一41上,刀架一42的滑移方向呈水平,刀架一42的滑移方向与滑移座一41的滑移方向垂直,刀架一42用于在尾部12加工出台阶面13以及端槽14。本实施例中通过电机和丝杆驱动滑移座一41移动,通过气缸驱动刀架一42移动。Referring to Figure 2, the cutting device 4 includes a sliding seat 41 and a tool holder 42. The sliding seat 41 is slidably connected to the base 21. The sliding seat 41 slides closer to or away from the clamping jaw 233. The tool rest 42 is located above the sliding seat 41. The tool rest 42 is slidingly connected to the sliding seat 41. The sliding direction of the tool rest 42 is horizontal. The sliding direction of the tool rest 42 is consistent with the sliding seat. The sliding direction of the tool holder 41 is vertical, and the tool holder 42 is used to process the step surface 13 and the end groove 14 on the tail 12 . In this embodiment, the sliding seat 41 is driven by the motor and the screw rod to move, and the tool holder 42 is driven by the air cylinder to move.

参照图2,支撑板二23安装有夹持装置二6,底座21上安装有切削装置二7,夹持装置二6和切削装置二7均位于加工工位二内,夹持装置二6用于夹持主齿轴尾部12,切削装置二7用于加工主齿轴头部11。Referring to Figure 2, the support plate 23 is equipped with a clamping device 26, and the base 21 is equipped with a cutting device 27. The clamping device 6 and the cutting device 27 are both located in the processing station 2. The clamping device 26 is used for After clamping the tail portion 12 of the main pinion shaft, the cutting device 27 is used to process the head portion 11 of the main pinion shaft.

参照图4和图5,夹持装置二6包括安装部一61、转动部一62和若干夹爪一63,安装部一61位于支撑板二23远离定位柱24的一侧,转动部一62穿设支撑板二23,安装部一61绕转动部一62的外周设置,转动部一62与支撑板二23转动连接,转动部一62的转动轴线与支撑板一22和支撑板二23的分布方向平行,夹爪一63位于转动部一62靠近加工工位二的一侧,转动部一62上开设有夹持空间二64,夹持空间二64沿转动部一62转动轴线贯穿转动部一62,若干夹爪一63绕夹持空间二64的外周等间隔均匀分布,夹爪一63滑移连接于转动部一62上,夹爪一63的滑移方向平行于转动部一62的径向。Referring to Figures 4 and 5, the clamping device 2 6 includes a mounting part 61, a rotating part 62 and a plurality of clamping claws 63. The mounting part 61 is located on the side of the supporting plate 23 away from the positioning column 24, and the rotating part 62 The supporting plate 23 is passed through, and the mounting part 61 is arranged around the outer circumference of the rotating part 62. The rotating part 62 is rotationally connected with the supporting plate 23, and the rotation axis of the rotating part 62 is connected with the supporting plate 22 and the supporting plate 223. The distribution direction is parallel, and the clamping jaw 63 is located on the side of the rotating part 162 close to the processing station 2. The rotating part 62 is provided with a clamping space 64, and the clamping space 64 runs through the rotating part along the rotation axis of the rotating part 62. One 62, a number of clamping jaws 63 are evenly spaced around the periphery of the clamping space 264, the clamping jaws 63 are slidingly connected to the rotating part 62, and the sliding direction of the clamping jaws 63 is parallel to the rotating part 62 radial.

参照图2,切削装置二7包括滑移座二71和刀架二72,滑移座二71滑移连接于底座21上,滑移座二71滑移靠近或远离夹爪一63,刀架二72位于滑移座二71上方,刀架一42滑移连接于滑移座二71上,刀架二72的滑移方向呈水平,刀架二72的滑移方向与滑移座二71的滑移方向垂直,刀架二72用于在头部11加工出台阶面13以及端槽14。本实施例中通过电机和丝杆驱动滑移座二71移动,通过气缸驱动刀架二72移动。Referring to Figure 2, the cutting device 27 includes a sliding seat 71 and a tool rest 72. The sliding seat 71 is slidably connected to the base 21. The sliding seat 71 slides closer to or away from the clamping jaw 63. The tool rest The second 72 is located above the second sliding seat 71. The tool holder 42 is slidingly connected to the second sliding seat 71. The sliding direction of the second tool holder 72 is horizontal. The sliding direction of the second tool holder 72 is consistent with the second sliding seat 71. The sliding direction is vertical, and the second tool rest 72 is used to process the step surface 13 and the end groove 14 on the head 11 . In this embodiment, the sliding seat 71 is driven by a motor and a screw rod to move, and the tool holder 72 is driven by a cylinder.

参照图6,定位柱24上开设有连接口241,连接口241的延伸方向平行于支撑板一22和支撑板二23的分布方向,连接口241贯穿定位柱24,连接口241连通夹持空间一321和夹持空间二64,夹持空间一321和夹持空间二64在其自身延伸方向上的投影均位于连接口241处。夹持空间一321和夹持空间二64之间的距离等于2个尾部12的长度与1个头部11的长度之和,使尾部12加工完后,向夹持空间一321内放入待加工主齿轴的头部11,待加工主齿轴的头部11抵接加工完的尾部12,使上一加工完尾部12的主齿轴移动至都连接口241内,使再上一加工完尾部12的主齿轴的头部11移出夹持空间二64,头部11位于若干夹爪一63之间与夹爪一63抵接。Referring to Figure 6, the positioning column 24 is provided with a connection port 241. The extension direction of the connection port 241 is parallel to the distribution direction of the support plate one 22 and the support plate two 23. The connection port 241 penetrates the positioning column 24, and the connection port 241 communicates with the clamping space. The first 321 and the second clamping space 64, the projections of the first clamping space 321 and the second clamping space 64 in their own extension directions are all located at the connection port 241. The distance between the clamping space one 321 and the clamping space two 64 is equal to the sum of the lengths of the two tails 12 and the length of one head 11, so that after the tails 12 are processed, they are placed into the clamping space 321 to be processed. The head 11 of the main pinion is processed, and the head 11 of the main pinion to be processed is in contact with the processed tail 12, so that the main pinion with the last processed tail 12 is moved into the connection port 241, so that the previous processing can be carried out. After the tail portion 12 is completed, the head 11 of the main pinion shaft moves out of the clamping space 2 64 , and the head 11 is located between a plurality of clamping jaws 63 and contacts the clamping jaws 63 .

参照图6,支撑板一22上连接有驱动组件一8,驱动组件一8用于驱动转动部一62和转动部二32转动。驱动组件一8包括驱动件三81、主动盘一82、主动盘二83、从动盘一84、从动盘二85、连接带一86和连接带二87。驱动件三81位于支撑板一22和支撑板二23之间,驱动件三81与支撑板一22和支撑板二23固定连接,主动盘一82和主动盘二83与驱动件三81的输出轴同轴固定连接,主动盘一82和主动盘二83的分布方向平行于支撑板一22和支撑板二23的分布方向,主动盘一82位于驱动件三81靠近支撑板一22的一侧,主动盘二83位于驱动件三81靠近支撑板二23的一侧,从动盘一84同轴固定在转动部二32上,从动盘二85同轴固定在转动部一62上,连接带一86张紧在主动盘一82和从动盘一84的外周,连接带二87张紧在主动盘二83和从动盘二85的外周,驱动件三81驱动主动盘一82和主动盘二83转动,驱动件三81通过主动盘一82、连接带一86和从动盘一84带动转动部二32转动,驱动件三81通过主动盘二83、连接带二87和从动盘二85带动转动部一62转动。本实施例中驱动件三81为双轴电机。Referring to Figure 6, a driving assembly 8 is connected to the support plate 22. The driving assembly 8 is used to drive the rotating part 62 and the rotating part 2 32 to rotate. Driving component one 8 includes driving part three 81, driving plate one 82, driving plate two 83, driven plate one 84, driven plate two 85, connecting belt one 86 and connecting belt two 87. The driving part three 81 is located between the supporting plate one 22 and the supporting plate two 23. The driving part three 81 is fixedly connected to the supporting plate one 22 and the supporting plate two 23. The outputs of the driving plate one 82 and the driving plate two 83 are connected to the driving part three 81 The shafts are coaxially fixedly connected. The distribution direction of the driving plate one 82 and the driving plate two 83 is parallel to the distribution direction of the supporting plate one 22 and the supporting plate two 23. The driving plate one 82 is located on the side of the driving part three 81 close to the supporting plate one 22. , the driving plate 83 is located on the side of the driving part 3 81 close to the supporting plate 23, the driven plate 84 is coaxially fixed on the rotating part 2 32, the driven plate 85 is coaxially fixed on the rotating part 62, and is connected Belt one 86 is tensioned on the outer circumferences of driving plate one 82 and driven plate one 84, connecting belt two 87 is tensioned on the outer circumferences of driving plate two 83 and driven plate two 85, driving part three 81 drives driving plate one 82 and driven plate one. The second disk 83 rotates, and the driving member three 81 drives the rotating part 32 to rotate through the driving disk one 82, the connecting belt one 86 and the driven disk one 84. The driving part three 81 passes through the driving disk two 83, the connecting belt two 87 and the driven disk. Two 85 drives the rotating part 162 to rotate. In this embodiment, the driving part 3 81 is a biaxial motor.

参照图4和图5,底座21上开设有接料槽211和废屑槽212,接料槽211和费屑槽位于加工工位二内,废屑槽212位于接料槽211靠近支撑板二23的一侧,接料槽211用于供加工好后的主齿轴落入,底座21上转动连接有盖板213,盖板213的转动轴线呈水平设置,盖板213的转动轴线平行于接料槽211和废屑槽212的分布方向,盖板213的转轴位于接料槽211和废屑槽212之间,盖板213的重心位于转轴靠近接料槽211的一侧,盖板213在自身重力作用下盖合接料槽211和废屑槽212。安装部二 31上安装有驱动组件二9,驱动组件二9驱动盖板213转动以及夹爪一63夹紧或松开。Referring to Figures 4 and 5, the base 21 is provided with a material receiving chute 211 and a waste chip chute 212. The material receiving chute 211 and the chip waste chute are located in the processing station two. The waste chip chute 212 is located in the material receiving chute 211 near the support plate two. On one side of 23, the material receiving groove 211 is used for the processed main gear shaft to fall into. A cover plate 213 is rotatably connected to the base 21. The rotation axis of the cover plate 213 is set horizontally, and the rotation axis of the cover plate 213 is parallel to In the distribution direction of the material receiving chute 211 and the waste chip chute 212, the rotating axis of the cover plate 213 is located between the material receiving chute 211 and the waste chip chute 212. The center of gravity of the cover plate 213 is located on the side of the rotating axis close to the material receiving chute 211. The cover plate 213 The splice chute 211 and the waste chip chute 212 are covered under the action of its own gravity. A driving assembly 9 is installed on the mounting part 2 31, and the driving assembly 2 9 drives the cover plate 213 to rotate and the clamping jaw 63 to clamp or loosen.

参照图4和图5,驱动组件二9包括若干驱动块一91、若干驱动件一92和驱动杆93,若干驱动块一91绕夹持空间二64的外周等间隔均匀分布,驱动块一91滑移连接于安装部一61上,驱动块一91的滑移方向平行于转动部一62的径向,驱动块一91位于夹爪一63远离夹持空间二64的一侧,夹爪一63位于驱动块一91的移动路径上,驱动块一91移动抵接夹爪一63,使夹爪一63向靠近夹持空间一321的方向移动夹紧。驱动件一92固定在安装部一61上,驱动件一92的位置和数量与驱动块一91的位置和数量一一对应,驱动件一92位于对应驱动块一91远离夹持空间二64的一侧,驱动件一92的活塞杆与对应驱动块一91固定连接,驱动件一92驱动对应驱动块一91移动靠近或远离夹持空间二64。本实施例中驱动件一92为气缸或液压缸。Referring to Figures 4 and 5, the driving assembly 9 includes a plurality of driving blocks 91, a plurality of driving parts 92 and a driving rod 93. The driving blocks 91 are evenly spaced around the periphery of the clamping space 64. The driving blocks 91 Slidingly connected to the mounting part 61, the sliding direction of the driving block 91 is parallel to the radial direction of the rotating part 62, the driving block 91 is located on the side of the clamping jaw 63 away from the clamping space 264, the clamping jaw 1 63 is located on the moving path of the driving block 91. The driving block 91 moves to contact the clamping jaw 63, causing the clamping jaw 63 to move toward the clamping space 321 for clamping. The driving part 92 is fixed on the mounting part 61. The position and quantity of the driving part 92 correspond to the position and quantity of the driving block 91. The driving part 92 is located away from the clamping space 64 of the driving block 91. On one side, the piston rod of the driving member 92 is fixedly connected to the corresponding driving block 91. The driving member 92 drives the corresponding driving block 91 to move closer to or away from the clamping space 264. In this embodiment, the driving member 92 is a cylinder or a hydraulic cylinder.

参照图5,驱动块一91靠近夹爪的一侧转动连接有若干滚柱一94,若干滚柱一94沿夹持空间二64的外周等间隔均匀分布,滚柱一94的转动轴线和转动部的转动轴线平行,滚柱一94向靠近夹爪二33的方向凸出驱动块一91。Referring to Figure 5, the side of the driving block 91 close to the clamping jaw is rotatably connected with a number of rollers 94. The number of rollers 94 are evenly spaced along the outer circumference of the clamping space 64. The rotation axis of the roller 94 is The rotation axes of the two parts are parallel, and the roller one 94 projects the driving block one 91 in the direction close to the clamping jaw two 33.

其中一个驱动块一91位于夹持空间二64靠近废屑槽212的一侧,废屑槽212位于转动部一62下方,驱动杆93位于夹持空间二64与废屑槽212之间,驱动杆93位于驱动块一91远离夹持空间二64的一侧,驱动杆93滑移连接于安装部一61上,驱动杆93滑移靠近或远离废屑槽212,驱动杆93位于夹持空间二64下方驱动块一91的滑移路径上,驱动杆93远离驱动块一91的一侧抵接盖板213,驱动块一91抵接驱动杆93,通过驱动杆93抵接盖板213带动盖板213转轴靠近废屑槽212的一侧向下转动伸入废屑槽212,使盖板213转轴靠近接料槽211的一侧向上转动打开接料槽211。One of the driving blocks 91 is located on the side of the clamping space 64 close to the waste chip chute 212. The waste chip chute 212 is located below the rotating part 62. The driving rod 93 is located between the clamping space 64 and the waste chip chute 212. The rod 93 is located on the side of the driving block one 91 away from the clamping space two 64. The driving rod 93 is slidingly connected to the mounting part 61. The driving rod 93 slides close to or away from the waste chute 212. The driving rod 93 is located in the clamping space. On the sliding path of the driving block 91 below the second 64, the side of the driving rod 93 away from the driving block 91 abuts the cover 213, the driving block 91 abuts the driving rod 93, and the driving rod 93 abuts the cover 213 to drive The side of the cover plate 213's rotating shaft close to the waste chip chute 212 rotates downward and extends into the waste chip chute 212, so that the side of the cover plate 213's rotating shaft close to the material receiving chute 211 rotates upward to open the material receiving chute 211.

在加工主齿轴的过程中,将待加工主齿轴头部11放入夹持空间一321,使上一主齿轴移动进入连接口241内,再上一主齿轴的加工完成的尾部12移动进入夹持空间二64内,夹爪二33贴合待加工主齿轴头部11,驱动件二52驱动驱动块二51移动,靠近夹持空间一321,驱动块二51通过滚柱二53抵接夹爪二33,使夹爪二33向靠近夹持空间一321的方向移动夹紧头部11,驱动件一92驱动夹爪一63夹紧位于夹持空间二64内主齿轴的尾部12,驱动件三81驱动转动部一62和转动部二32转动,进而带动夹持空间一321和夹持空间二64处的主齿轴转动,刀架一42通过与滑移座一41之间的配合沿着切削路径在尾部12加工出对应台阶面13和端槽14,刀架二72通过与滑移座二71之间的配合沿着切削路径在头部11加工出对应台阶面13和端槽14。During the process of machining the main pinion, the head 11 of the main pinion to be processed is placed in the clamping space 321, so that the previous main pinion moves into the connection port 241, and then the processed tail of the previous main pinion is 12 moves into the clamping space two 64, the clamping jaw two 33 fits the main gear shaft head 11 to be processed, the driving part two 52 drives the driving block two 51 to move, close to the clamping space one 321, the driving block two 51 passes through the roller The second clamp 53 contacts the second clamp 33, causing the second clamp 33 to move the clamping head 11 in a direction close to the clamping space 1 321. The driving member 92 drives the clamp 1 63 to clamp the main teeth located in the clamping space 2 64. At the tail part 12 of the shaft, the driving part 3 81 drives the rotating part 62 and the rotating part 2 32 to rotate, thereby driving the main gear shafts at the clamping space 321 and the clamping space 2 64 to rotate, and the tool holder 42 passes through the sliding seat The corresponding step surface 13 and end groove 14 are processed in the tail 12 along the cutting path through the cooperation between the tool holder 2 and the sliding seat 71. The corresponding step surface 13 and the end groove 14 are processed along the cutting path in the head 11. Step surface 13 and end groove 14.

当加工工位二上的夹爪一63松开加工尾部12时,该主齿轴加工完成,驱动件一92松开夹爪,位于夹持空间二64下方的驱动块二51向下移动,通过驱动杆93抵接盖板213使盖板213转动打开接料槽211,随着新的主齿轴放入夹持空间一321内,将加工好的主齿轴推入加料槽内。When the clamping jaw one 63 on the processing station two releases the processing tail 12, the main gear shaft is processed, the driving part 92 releases the clamping jaw, and the driving block two 51 located under the clamping space two 64 moves downward. The drive rod 93 abuts the cover plate 213 to rotate the cover plate 213 to open the material receiving chute 211. As the new main pinion is placed into the clamping space 321, the processed main pinion is pushed into the feeding chute.

其中夹爪一63夹持加工好主齿轴尾部12时,夹爪一63与加工好主齿轴尾部12贴合,夹爪二33夹持加工好主齿轴头部11时,夹爪二33与未加工头部11贴合。When the clamping jaw 63 clamps the processed main pinion shaft tail 12, the clamping jaw 63 fits the processed main pinion shaft tail 12, and the clamping jaw 33 clamps the processed main pinion shaft head 11, and the clamping jaw 33 clamps the processed main pinion shaft head 11. 33 fits the unprocessed head 11.

本申请实施例一种主齿轴制造设备的实施原理为:通过夹持装置一3和夹持装置二6分别夹持主齿轴的头部11和尾部12,使夹持时夹持装置一3适配头部11,夹持装置二6适配加工好的尾部12,提高主齿轴加工时不易晃动,有利于提高加工精度。The implementation principle of the main pinion manufacturing equipment in the embodiment of the present application is as follows: the head 11 and the tail 12 of the main pinion are respectively clamped by the clamping device 3 and the clamping device 2 6, so that the clamping device 3 is clamped The head 11 is adapted, and the clamping device 2 6 is adapted to the processed tail 12, so that the main gear shaft is less likely to shake during machining, which is beneficial to improving machining accuracy.

本申请实施例还公开一种主齿轴制造工艺,包括以下步骤:将头部11放入夹持空间一321上,夹爪二33夹紧头部11,夹爪一63对尾部12进行加工,将头部11移动进入夹持空间,夹持装置二6夹紧尾部12,刀架二72对头部11进行加工。The embodiment of the present application also discloses a main gear shaft manufacturing process, which includes the following steps: put the head 11 into the clamping space 321, clamp the head 11 with the two clamping jaws 33, and process the tail 12 with the clamping jaw 63. , move the head 11 into the clamping space, the clamping device 2 6 clamps the tail 12 , and the tool rest 72 processes the head 11 .

本申请实施例一种主齿轴制造工艺的实施原理为:通过夹爪一63和夹爪二33分别夹持主齿轴的头部11和尾部12,使夹持时夹持装置一3适配头部11,夹持装置二6适配加工好的尾部12,提高主齿轴加工时不易晃动,有利于提高加工精度。The implementation principle of a main pinion manufacturing process in the embodiment of the present application is as follows: the head 11 and the tail 12 of the main pinion are respectively clamped by the clamping jaws 63 and 33 so that the clamping device 3 can be adapted during clamping. The head 11 and the clamping device 2 6 are adapted to the processed tail 12 to prevent the main gear shaft from shaking during machining, which is beneficial to improving the machining accuracy.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be covered by the scope of protection of the present application. Inside.

Claims (9)

1. Main gear shaft manufacturing equipment, comprising a bed (2), characterized in that: the lathe bed (2) is provided with a first machining station and a second machining station, the lathe bed (2) is provided with a first clamping device (3), a second clamping device (6), a first cutting device (4) and a second cutting device (7), the first clamping device (3) and the first cutting device (4) are positioned in the first machining station, the first clamping device (3) clamps the head part (11), and the first cutting device (4) machines the tail part (12); the clamping device II (6) and the cutting device II (7) are positioned in the machining station II, the clamping device II (6) clamps the tail part (12), the cutting device II (7) machines the head part (11), the lathe bed (2) is provided with a driving component I (8), and the driving component I (8) drives the clamping device I (3) and the clamping device II (6) to rotate.
2. A main gear manufacturing apparatus according to claim 1, wherein: clamping space one (321) is arranged on clamping device one (3), clamping space two (64) is arranged on clamping device two (6), positioning columns (24) are arranged on the lathe bed (2), clamping device one (3) and clamping device two (6) are respectively located on two opposite sides of the positioning columns (24), connecting ports (241) are formed in the positioning columns (24), the connecting ports (241) are communicated with the clamping space one (321) and the clamping space two (64), and projections of the clamping space one (321) and the clamping space two (64) in the extending directions of the clamping space two (64) are located on the connecting ports (241).
3. A main gear manufacturing apparatus according to claim 2, wherein: when the first clamping device (3) clamps the head part (11) of the main gear shaft, the second clamping device (6) clamps the tail part (12) of the other main gear shaft, and the adjacent main gear shafts are mutually abutted.
4. A main gear manufacturing apparatus according to claim 2, wherein: the lathe bed is characterized in that a receiving groove (211) is formed in the lathe bed (2), the receiving groove (211) is located below the clamping device II (6), a cover plate (213) is connected to the lathe bed (2) in a rotating mode, the cover plate (213) is used for covering the receiving groove (211), a driving component II (9) is arranged on the clamping device II (6), and the driving component II (9) drives the cover plate (213) to rotate.
5. A main gear manufacturing apparatus according to claim 4, wherein: the lathe bed (2) is provided with a scrap groove (212), the scrap groove (212) is covered by a cover plate (213), and a rotating shaft of the cover plate (213) is positioned between the scrap groove (212) and the cover plate (213).
6. A main gear manufacturing apparatus according to claim 5, wherein: clamping device two (6) include installation department one (61), rotate connect in rotation department one (62) on installation department one (61), slide connect in a plurality of clamping jaw one (63) on rotation department one (62), a plurality of clamping jaw one (63) are located around the periphery setting of clamping space two (64), clamping jaw one (63) slide be close to or keep away from clamping space two (64), drive assembly two (9) including slide connect in a plurality of driving piece one (91) on installation department one (61), locate driving piece one (92) on installation department one (61) and slide connect in driving rod (93) on installation department one (61), driving piece one (91) are located one side that clamping space two (64) were kept away from to driving piece one (92) drive driving piece one (91) is close to or keep away from two driving piece one (91) and is located in driving piece one (93) and is located in driving piece one side (93) are located in opposite to driving rod (93).
7. The main gear shaft manufacturing apparatus according to claim 6, wherein: the first driving block (91) is rotatably connected with a first roller (94), and the first driving block (91) is abutted against the first clamping jaw (63) through the first roller (94).
8. A main gear manufacturing apparatus according to claim 5, wherein: the gravity center of the cover plate (213) is positioned at one side of the rotating shaft of the cover plate (213) close to the receiving groove (211).
9. A manufacturing process of a main gear shaft comprises the following steps:
placing the head (11) on a clamping device I (3) on the main gear shaft manufacturing equipment according to any one of claims 1-8, clamping the head (11) by the clamping device I (3), machining the tail (12) by a cutting device I (4) outside the clamping device I (3), taking the head (11) out of the clamping device I (3), placing the head (11) on a clamping device II (6) structurally matched with the machined tail (12), clamping the tail (12) by the clamping device II (6), and machining the head (11) by a cutting device II (7) outside the clamping device II (6).
CN202311079375.7A 2023-08-24 2023-08-24 Main gear shaft manufacturing equipment and process Pending CN117047538A (en)

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