CN218498991U - Strong magnetic rotor removes heavy iron bits clearing device - Google Patents
Strong magnetic rotor removes heavy iron bits clearing device Download PDFInfo
- Publication number
- CN218498991U CN218498991U CN202221939488.0U CN202221939488U CN218498991U CN 218498991 U CN218498991 U CN 218498991U CN 202221939488 U CN202221939488 U CN 202221939488U CN 218498991 U CN218498991 U CN 218498991U
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- strong magnetic
- magnetic rotor
- air guide
- baffle
- rotor body
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 238000005192 partition Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000000428 dust Substances 0.000 description 12
- 230000005389 magnetism Effects 0.000 description 11
- 238000012937 correction Methods 0.000 description 6
- 239000002893 slag Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910001105 martensitic stainless steel Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000013102 re-test Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model discloses a strong magnet rotor removes heavy iron bits clearing device relates to rotor processing technology field, including dynamic balancing machine hold-down mechanism and strong magnet rotor body, top one side of dynamic balancing machine hold-down mechanism is provided with the workstation, and is provided with fixture above the workstation, fixture includes two upper and lower clamp splices, strong magnet rotor body centre gripping sets up between two clamp splices, strong magnet rotor body's both ends all are provided with separates shelves mechanism, separate the one end fixed mounting that shelves mechanism kept away from the clamp splice and have covered the mechanism, cover the one end middle part position that the mechanism is close to and separate shelves mechanism and seted up the wind-guiding groove, the top and the bottom that separate shelves mechanism one end all are provided with the wind-guiding hole, wind-guiding hole and wind-guiding groove intercommunication set up, the wind-guiding passageway has been seted up to the inside of clamp splice. The utility model discloses can be high-efficient and thoroughly clear away the iron fillings that produce after the strong magnetic rotor weight removal, avoid iron fillings to adsorb on the rotor.
Description
Technical Field
The utility model relates to a rotor processing technology field especially relates to a strong magnetism rotor removes heavy iron bits clearing device.
Background
Mass produced rotors, such as electric machine rotors, often have their centroidal axes displaced from their rotational axes due to design, material selection, and manufacturing assembly, which causes vibration and noise when the rotor is rotated at high speeds, and therefore must be balanced. The dynamic balance correction equipment of the motor rotor can be divided into two categories, namely a manual correction dynamic balance testing machine and full-automatic balance correction equipment. On the full-automatic balance correction equipment, in order to keep the equipment clean, need to design the device of automatic clear heavy iron fillings.
At present, when most of motor rotors perform dynamic balance correction on full-automatic balance correction equipment, the generated de-weighting scrap iron is better collected, because the rotors have no magnetism or the rotors have magnetism, but the de-weighting material is aluminum or austenitic stainless steel, and the de-weighting material cannot be attracted by the magnetism of the rotors, so that the scrap iron can be collected by installing a dust collector and a corresponding suction nozzle. In addition, a part of the rotor has strong magnetism, and the weight removing material can be attracted by the magnetism of the rotor, such as martensitic stainless steel, so that the weight removing iron chips can be adsorbed on the rotor at the moment of being drilled by the drill bit, and the effect of collecting the weight removing iron chips by simply relying on a dust collector is not ideal, so that the subsequent dynamic balance retest process can be influenced.
Based on the problems, a device for removing heavy iron scraps by using a strong magnetic rotor is designed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a device for removing heavy iron scraps by a strong magnetic rotor. The advantages are that: can high-efficiently and thoroughly clear away the iron fillings that produce after the weight of strong magnetic rotor got rid of, avoid iron fillings to adsorb on the rotor.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the strong magnetic rotor heavy iron scrap removing device comprises a dynamic balancing machine pressing mechanism and a strong magnetic rotor body, wherein a workbench is arranged on one side of the top of the dynamic balancing machine pressing mechanism, a clamping mechanism is arranged above the workbench and comprises an upper clamping block and a lower clamping block, the strong magnetic rotor body is clamped between the two clamping blocks, baffle mechanisms are arranged at two ends of the strong magnetic rotor body, one ends, far away from the clamping blocks, of the baffle mechanisms are fixedly provided with covering mechanisms, one end, close to the baffle mechanisms, of each covering mechanism is provided with an air guide groove, the top and the bottom of one end of each baffle mechanism are provided with air guide holes, the air guide holes are communicated with the air guide grooves, air guide channels are arranged inside the clamping blocks, one ends of the air guide channels are communicated with the air guide holes, air guide pipes are fixedly arranged at the other ends of the air guide channels, guide pipes are fixedly arranged at two ends of the workbench, collecting covers are fixedly arranged at the tops of the guide pipes, collecting covers are outside the baffle mechanisms and the covering mechanisms, and slag discharge pipes are fixedly arranged at the bottoms of the guide pipes.
Through the technical scheme: during the use, connect the air-blower with the one end of guide duct, connect the dust catcher in the bottom of scum pipe, the air-blower passes through the guide duct, the wind-guiding passageway, wind-guiding hole and wind-guiding groove blow off the air current, the dust catcher inhales through the scum pipe, pipe and collection cover, then use dynamic balancing machine de-weight mechanism to carry out the processing of driling the weight of the terminal surface of strong magnetism rotor, drill down the one moment of iron fillings at the drill bit, iron fillings will be blown off the rotor terminal surface by the powerful air current that blows off, just there is not the chance to be inhaled rotor itself, the iron fillings that blow off are collected through outer lane collection cover, drop the dust catcher inlet scoop, by the dust catcher suction collection bucket, realized the effectual clearance to convenient iron fillings.
The utility model discloses further set up to, separate shelves mechanism and include two upper and lower baffles, and baffle difference fixed mounting is on the terminal surface of two clamp splices.
Through the technical scheme: the baffle corresponds and installs on the clamp splice, and when clamp splice centre gripping rotor, two upper and lower baffles can be lived the side parcel of rotor, only reserve two terminal surfaces that need carry out the dynamic balance and remove heavily, avoid removing heavy iron fillings to adsorb on strong magnetism rotor's the side.
The utility model discloses further set up to, one side central point that separates shelves mechanism puts and is provided with first opening, and the one end that strong magnetic rotor body was kept away from to first opening aligns with strong magnetic rotor body terminal surface, and the laminating of first opening sets up on strong magnetic rotor body's side, one side central point that covers the mechanism puts and sets up the second opening the same with first opening size.
Through the technical scheme: make the terminal surface of strong magnetic rotor body align with the outer terminal surface that separates the shelves mechanism, can effectually avoid removing heavy iron fillings to adsorb on strong magnetic rotor's the side.
The utility model discloses further set up to, be located the top clamp splice top demountable installation has the cylinder, and cylinder fixed mounting in dynamic balancing machine hold-down mechanism top, and the clamp splice demountable installation that is located the below is in the top of workstation.
Through the technical scheme: can drive the clamp splice of top by the cylinder and reciprocate, realize the centre gripping to the rotor, in addition, clamp splice detachable sets up and has made things convenient for the change of clamp splice, when going to not unidimensional rotor and removing heavy processing, can convenient change on clamp splice and the clamp splice supporting part.
The utility model discloses further set up to, cover the mechanism and include two upper and lower apron, and the apron sets up with the baffle one-to-one, fixed connection between apron and the corresponding baffle.
Through the technical scheme: the cover plate and the partition plate are arranged in a one-to-one correspondence mode, and the air flow of the air guide groove can be smoothly discharged from the middle of the second opening.
The utility model discloses further set up to, the wind-guiding hole is seted up on the baffle.
Through the technical scheme: when the partition plate and the clamping block are fixed with each other, the communication between the air guide hole and the air guide channel is conveniently realized.
The utility model has the advantages that:
1. this strong magnetism rotor removes heavy iron bits clearing device, can live with the whole parcel of strong magnetism rotor body excircle, only reserve two terminal surfaces that need carry out the dynamic balance and remove heavy, then in this set of equipment, one set of structure that can carry out 360 degrees all-round blowing to two terminal surfaces that remove heavy of rotor has been designed ingeniously, bore down iron fillings in the drill bit in the twinkling of an eye like this, iron fillings will be blown off the rotor terminal surface by the powerful air current that blows off, just not have the chance to be inhaled rotor itself, the iron fillings that blow off are collected through outer lane collection cover, drop the dust catcher inlet scoop, inhale collection bits bucket by the dust catcher, the convenient effectual clearance to iron fillings has been realized.
Drawings
Fig. 1 is a schematic view of the overall structure of a device for removing heavy iron filings from a strong magnetic rotor according to the present invention;
FIG. 2 is a schematic structural view of a convex collecting cover in the device for removing heavy iron filings from a strong magnetic rotor according to the present invention;
FIG. 3 is a schematic structural view showing a holding mechanism in the device for removing heavy iron filings from a strong magnetic rotor according to the present invention;
fig. 4 is a schematic structural view of a prominent air guiding groove in the device for removing heavy iron filings by using a strong magnetic rotor;
fig. 5 is a schematic structural view of a protruded air guiding hole in the device for removing heavy iron filings from a strong magnetic rotor.
In the figure: 1. a dynamic balancing machine pressing mechanism; 2. a slag discharge pipe; 3. a collection hood; 4. a clamping block; 5. a conduit; 6. a cover plate; 7. a partition plate; 8. an air guide pipe; 9. a strong magnetic rotor body; 10. a wind guide groove; 11. a wind guide hole; 12. a work bench.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Referring to fig. 1-5, a strong magnetic rotor weight-removing iron scrap removing device comprises a dynamic balancing machine pressing mechanism 1 and a strong magnetic rotor body 9, a workbench 12 is arranged on one side of the top of the dynamic balancing machine pressing mechanism 1, a clamping mechanism is arranged above the workbench 12 and comprises an upper clamping block and a lower clamping block 4, the strong magnetic rotor body 9 is clamped between the two clamping blocks 4, two ends of the strong magnetic rotor body 9 are respectively provided with a baffle mechanism, one end, far away from the clamping blocks 4, of the baffle mechanism is connected with a covering mechanism through a bolt, a wind guide groove 10 is formed in the middle position of one end, close to the baffle mechanism, of the covering mechanism, the top and the bottom of one end of the baffle mechanism are respectively provided with a wind guide hole 11, the wind guide hole 11 is communicated with the wind guide groove 10, a wind guide channel is formed in the clamping blocks 4, one end of the wind guide channel is communicated with the wind guide hole 11, the other end of the wind guide channel is connected with a wind guide pipe 8 through a bolt, two end positions of the workbench 12 are respectively connected with a guide pipe 5 through a bolt, the top of the guide pipe 5 is connected with a collecting cover 3 through a bolt, the collecting cover 3 is covered outside the baffle mechanism and the covering mechanism, and the bottom of the guide pipe 5 is connected with a slag discharge pipe 2.
Specifically, separate shelves mechanism and include two upper and lower baffles 7, and baffle 7 respectively fixed mounting on the terminal surface of two clamp splices 4, baffle 7 corresponds and installs on clamp splice 4, and when 4 centre gripping rotors of clamp splice, two upper and lower baffles 7 can be lived the side parcel of rotor, only reserve two terminal surfaces that need carry out the dynamic balance and remove the heavy, avoid removing heavy iron adsorption to strong magnetism rotor on the side.
One side central point that separates shelves mechanism puts and is provided with first opening, and the one end that strong magnetic rotor body 9 was kept away from to first opening aligns with strong magnetic rotor body 9 terminal surface, the laminating of first opening sets up on the side of strong magnetic rotor body 9, one side central point that covers the mechanism puts and sets up the second opening the same with first opening size, make the terminal surface of strong magnetic rotor body 9 align with the outer terminal surface that separates shelves mechanism, can effectually avoid removing heavy iron fillings and adsorb on strong magnetic rotor's the side.
Furthermore, the cylinder is detachably mounted at the top of the clamping block 4 positioned above the clamping block, the cylinder is fixedly mounted at the top of the pressing mechanism 1 of the dynamic balancing machine, the clamping block 4 positioned below the cylinder is detachably mounted at the top of the workbench 12, the clamping block 4 above the cylinder can be driven to move up and down, the clamping of the rotor is realized, in addition, the clamping block 4 can be detachably arranged to facilitate the replacement of the clamping block 4, and when the heavy removal treatment is carried out on the rotors with different sizes, the clamping block 4 and the matched components on the clamping block 4 can be conveniently replaced.
Specifically, the covering mechanism comprises an upper cover plate 6 and a lower cover plate 6, the cover plates 6 are arranged in a one-to-one correspondence with the partition plates 7, the cover plates 6 are fixedly connected with the corresponding partition plates 7, the cover plates 6 are arranged in a one-to-one correspondence with the partition plates 7, and the fact that air flow of the air guide groove 10 can be smoothly discharged from the middle of the second opening is guaranteed.
The air guide hole 11 is formed in the partition plate 7, and when the partition plate 7 and the clamping block 4 are fixed with each other, the air guide hole 11 and the air guide channel are conveniently communicated.
The working principle is as follows: when the iron scrap cleaning device is used, one end of the air guide pipe 8 is connected with the air blower, the bottom of the slag discharge pipe 2 is connected with the dust collector, the air blower blows out air flow through the air guide pipe 8, the air guide channel, the air guide hole 11 and the air guide groove 10, the dust collector sucks air through the slag discharge pipe 2, the guide pipe 5 and the collection cover 3, then the end face of the strong-magnetic rotor is drilled and deduplicated by the dynamic balancing machine deduplication mechanism, at the moment that the iron scrap is drilled by the drill bit, the iron scrap can be blown off from the end face of the rotor by the blown strong air flow, no chance is available for being sucked to the rotor, the blown iron scrap is collected by the outer ring collection cover 3, falls to the air suction inlet of the dust collector and is sucked to the scrap collection barrel by the dust collector, and convenient and effective cleaning of the iron scrap is achieved.
The above, only be the embodiment of the preferred of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, which are designed to be replaced or changed equally, all should be covered within the protection scope of the present invention.
Claims (6)
1. The device for removing the heavy iron scraps of the strong magnetic rotor comprises a dynamic balancing machine pressing mechanism (1) and a strong magnetic rotor body (9), and is characterized in that a workbench (12) is arranged on one side of the top of the dynamic balancing machine pressing mechanism (1), a clamping mechanism is arranged above the workbench (12), the clamping mechanism comprises an upper clamping block and a lower clamping block (4), the strong magnetic rotor body (9) is clamped between the two clamping blocks (4), baffle mechanisms are arranged at two ends of the strong magnetic rotor body (9), one ends, far away from the clamping blocks (4), of the baffle mechanisms are fixedly provided with covering mechanisms, one end middle positions, close to the baffle mechanisms, of the covering mechanisms are provided with air guide grooves (10), the top and the bottom of one end of each baffle mechanism are provided with air guide holes (11), the air guide holes (11) are communicated with the air guide grooves (10), the clamping blocks (4) are internally provided with air guide channels, one ends of the air guide channels are communicated with the air guide holes (11), the other ends of the workbench (12) are fixedly provided with guide pipes (5), and the guide pipes (3) and the collection mechanisms are fixedly provided with guide pipes (3) and the collection covers the guide pipes (5).
2. The strong magnetic rotor heavy iron scrap removing device according to claim 1, wherein the baffle mechanism comprises an upper baffle plate and a lower baffle plate (7), and the baffle plates (7) are respectively and fixedly arranged on the end surfaces of the two clamping blocks (4).
3. The device for removing heavy iron scraps on a strong magnetic rotor as recited in claim 2, wherein a first opening is formed in the center of one side of the blocking mechanism, one end of the first opening, which is far away from the strong magnetic rotor body (9), is aligned with the end face of the strong magnetic rotor body (9), the first opening is attached to the side face of the strong magnetic rotor body (9), and a second opening with the same size as the first opening is formed in the center of one side of the covering mechanism.
4. The strong magnetic rotor weight-removing and iron scrap removing device as claimed in claim 1, wherein a cylinder is detachably mounted on the top of the clamping block (4) positioned above, the cylinder is fixedly mounted on the top of the pressing mechanism (1) of the dynamic balancing machine, and the clamping block (4) positioned below is detachably mounted on the top of the workbench (12).
5. The strong magnetic rotor heavy iron scrap removing device according to claim 1, wherein the covering mechanism comprises an upper cover plate and a lower cover plate (6), the cover plates (6) and the partition plates (7) are arranged in a one-to-one correspondence manner, and the cover plates (6) are fixedly connected with the corresponding partition plates (7).
6. The strong magnetic rotor heavy iron scrap removing device according to claim 1, wherein the air guide holes (11) are formed in the partition plate (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221939488.0U CN218498991U (en) | 2022-07-26 | 2022-07-26 | Strong magnetic rotor removes heavy iron bits clearing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221939488.0U CN218498991U (en) | 2022-07-26 | 2022-07-26 | Strong magnetic rotor removes heavy iron bits clearing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218498991U true CN218498991U (en) | 2023-02-17 |
Family
ID=85185065
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221939488.0U Active CN218498991U (en) | 2022-07-26 | 2022-07-26 | Strong magnetic rotor removes heavy iron bits clearing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218498991U (en) |
-
2022
- 2022-07-26 CN CN202221939488.0U patent/CN218498991U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A device for removing heavy iron filings from a strong magnetic rotor Effective date of registration: 20231206 Granted publication date: 20230217 Pledgee: Industrial Bank Co.,Ltd. Shanghai Branch Pledgor: SHANGHAI JIANPING DYNAMIC BALANCING MACHINE MANUFACTURING Co.,Ltd. Registration number: Y2023310000805 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |