CN218498973U

CN218498973U - Plug device and motor assembly system

Info

Publication number: CN218498973U
Application number: CN202222143878.3U
Authority: CN
Inventors: 潘凯成
Original assignee: Shenzhen Gimech Technology Corp
Current assignee: Shenzhen Gimech Technology Corp
Priority date: 2022-08-15
Filing date: 2022-08-15
Publication date: 2023-02-17
Anticipated expiration: 2032-08-15

Abstract

The utility model belongs to the technical field of the motor, especially, relate to grafting device and motor assembly system. The plug-in device comprises: the feeding structure comprises a first feeding component for conveying the terminal and a second feeding component for conveying the shell; the overturning structure is adjacent to the first feeding assembly and overturns the terminal by a preset angle so that the clamping end of the terminal is arranged upwards; and the plug-in mounting structure is adjacent to the second feeding assembly and comprises a clamping mechanism and a plug-in mounting driving mechanism for driving the clamping mechanism to move, the clamping mechanism clamps the clamping end in the overturning structure, and the plug-in mounting driving mechanism drives the clamping mechanism to move so as to enable the terminal to be inserted into the shell. The utility model discloses can realize the automatic assembly of terminal and casing, improve the reliability of assembly to the cost of labor has been reduced.

Description

Plug device and motor assembly system

Technical Field

The utility model belongs to the technical field of the motor, especially, relate to grafting device and motor assembly system.

Background

At present, the motor or motor industry is always a labor-intensive industry, automatic production cannot be realized due to the particularity of products, and due to poor uniformity, irregularity and the like of supplied materials of product parts, a large amount of manual work is needed to position and identify the direction of the produced products in the production and assembly process, so that the production capacity is low, the production process is lagged behind, and the qualified rate of finished products is low. Meanwhile, the production and assembly costs of the automobile motor are increased sharply along with the factors of huge labor cost, expansion of labor gaps and the like.

The terminals of the existing motor are generally manually inserted by a worker when being assembled to the housing of the motor. The methods have the disadvantages that the methods need manpower to participate in the operation, the efficiency is low, the plugging reliability of different workers is different, the firmness is easy to cause, the consistency is poor, and the manpower cost is high.

SUMMERY OF THE UTILITY MODEL

An object of the embodiment of the present application is to provide an inserting apparatus, which aims to solve the problem of how to automatically assemble a terminal and a housing.

In order to achieve the purpose, the technical scheme adopted by the application is as follows:

provided is a plug device capable of plugging a terminal to a housing, the plug device including:

the feeding structure comprises a first feeding assembly used for conveying the terminal and a second feeding assembly used for conveying the shell;

the overturning structure is adjacent to the first feeding assembly and overturns the terminal by a preset angle so that the clamping end of the terminal is arranged upwards; and

and the plug-in mounting structure is adjacent to the second feeding assembly and comprises a clamping mechanism and a plug-in mounting driving mechanism for driving the clamping mechanism to move, the clamping mechanism clamps the clamping end through the overturning structure, and the plug-in mounting driving mechanism drives the clamping mechanism to move so that the terminal is inserted into the shell.

In some embodiments, the flipping mechanism includes a flipping block and a flipping driving mechanism for driving the flipping block to rotate, and the flipping block is provided with a positioning slot for accommodating the terminal.

In some embodiments, the first feeding assembly is provided with a feeding groove for conveying the terminal, the edge of the feeding groove is provided with a discharge port facing the turnover block, and the feeding structure further comprises a pushing mechanism adjacent to the discharge port, and the pushing mechanism can push the terminal into the positioning groove at the discharge port.

In some embodiments, the pushing mechanism includes a pushing seat connected to the first feeding assembly and having a sliding groove, a pushing slider slidably disposed in the sliding groove, and a pushing driver connected to the pushing seat and configured to drive the pushing slider to slide back and forth, where the sliding groove communicates with the feeding groove, so that the pushing slider can abut against the terminal.

In some embodiments, the clamping mechanism includes a clamping driver connected to the insertion driving mechanism, a pushing rod connected to an output shaft of the clamping driver, and a clamping head engaged with the pushing rod, the clamping driver drives the pushing rod to abut against the clamping head to cause the clamping head to release the terminal, or the clamping driver drives the pushing rod away from the clamping head to cause the clamping head to clamp the terminal.

In some embodiments, the clamping head includes a first clamping rod connected to the clamping driver, a second clamping rod rotatably connected to the first clamping rod, and an elastic member having two ends respectively abutting against the first clamping rod and the second clamping rod, the elastic member and the pushing rod are respectively located at two sides of a transition point of the first clamping rod and the second clamping rod, and the pushing rod is capable of moving between the first clamping rod and the second clamping rod.

In some embodiments, the housing includes a barrel, a connecting piece integrally formed with the barrel, and an end cap connected to an upper end of the barrel and having the terminal inserted therein, wherein the barrel has an opening, the end cap covers the opening, and the connecting piece is connected to an edge of the opening and disposed corresponding to the terminal; the plug device further comprises a pressing structure, the pressing structure comprises a pressing mechanism and a material transferring mechanism which is arranged at an interval with the pressing mechanism and is adjacent to the second feeding assembly, the material transferring mechanism transfers the shell with the terminal in a plug mode to the pressing mechanism, and the pressing mechanism presses the free end of the connecting piece to enable the terminal, the end cover and the barrel to be fixedly connected.

In some embodiments, the material transferring mechanism includes a material transferring bracket adjacent to the second feeding assembly, a material transferring driver disposed on the material transferring bracket, a material transferring seat connected to the material transferring driver, and two material transferring heads respectively connected to two sides of the material transferring seat.

In some embodiments, the pressing mechanism comprises a pressing seat adjacent to the material transferring mechanism and used for placing the shell, a pressing bracket erected on the pressing seat, a pressing head located in the pressing bracket, and a pressing driver connected with the pressing bracket and used for driving the pressing head.

In a second aspect, it is also an object of the present application to provide a motor assembly system comprising a plug device as described above.

The beneficial effect of this application lies in: the plug-in device comprises a feeding structure, an overturning structure and a plug-in mounting structure, wherein the feeding structure comprises a first feeding assembly and a second feeding assembly, the first feeding assembly and the second feeding assembly convey terminals and a shell to the overturning structure and the plug-in mounting structure respectively, the clamping mechanism clamps the terminals at the overturning structure under the driving of the plug-in mounting driving mechanism and plugs the terminals on the shell, so that the automatic assembly of the terminals and the shell is realized, the reliability of assembly is improved, and the labor cost is reduced.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or exemplary technical descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.

Fig. 1 is a schematic perspective view of an insertion device provided in an embodiment of the present application;

FIG. 2 is a schematic perspective view of the feed assembly of FIG. 1;

FIG. 3 is a schematic perspective view of the clamping mechanism of FIG. 1;

FIG. 4 is a cross-sectional schematic view of the clamping mechanism of FIG. 3;

FIG. 5 is a perspective view of the press-fit structure of FIG. 1;

fig. 6 is a partially enlarged view of fig. 5 at a.

Wherein, in the figures, the respective reference numerals:

100. a plug-in device; 10. a feeding structure; 11. a first feeding assembly; 12. a second feeding assembly; 121. A second feeding table; 122. a material poking mechanism; 20. a turning structure; 30. a pressing structure; 31. a pressing mechanism; 32. a material transferring mechanism; 40. inserting a structure; 41. a driving mechanism is inserted; 42. a clamping mechanism; 101. a terminal; 102. a housing; 111. vibrating the material tray; 112. a first feeding table; 113. a feed chute; 114. a discharge port; 21. a turnover driving mechanism; 22. turning over the block; 221. positioning a groove; 131. a pusher driver; 132. a material pushing slide block; 133. a chute; 422. a clamp driver; 421. a clamping head; 423. a push rod; 4211. a first clamping rod; 4212. a second clamping rod; 4213. an elastic member; 311. pressing down the driver; 312. pressing the bracket downwards; 313. pressing down the base; 314. a lower pressure head; 1021. a barrel; 1022. an end cap; 1023. connecting sheets; 321. transferring a stub bar; 322. a material transferring seat; 323. a material transferring driver; 324. transferring a material bracket; 411. a lateral movement assembly; 412. the lifting moving component.

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. The terms "upper", "lower", "left", "right", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and operate, and thus are not to be construed as limiting the present application, and the specific meanings of the above terms may be understood by those skilled in the art according to specific situations. The terms "first", "second" and "first" are used merely for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "plurality" is two or more unless explicitly defined otherwise.

Referring to fig. 1 to 3, an embodiment of the present disclosure provides an inserting apparatus 100, which can automatically insert a terminal 101 into a housing 102 to improve the assembling efficiency of the terminal 101 and the housing 102. The insertion device 100 includes a feeding structure 10, an overturning structure 20, and an insertion structure 40. In this embodiment, the main body of the terminal 101 is a plate, and the housing 102 is a cylinder.

Referring to fig. 1 to 3, the feeding structure 10 optionally includes a first feeding assembly 11 for conveying the terminal 101 and a second feeding assembly 12 for conveying the housing 102; optionally, the first feeding assembly 11 includes a vibration tray 111 accommodating the plurality of terminals 101 and a first feeding table 112 connected to the vibration tray 111, the vibration tray 111 sequentially conveys the plurality of terminals 101 along the first feeding table 112 by vibration, and the terminals 101 sequentially lay on the first feeding table 112 and are conveyed to the turnover structure 20 along the first feeding table 112.

Referring to fig. 1 to 3, optionally, the turnover structure 20 is located at one end of the first feeding table 112, and sequentially receives the terminals 101 from the first feeding table 112. The flip structure 20 flips the received individual terminal 101 by a predetermined angle, and in the present embodiment, the flip structure 20 drives the terminal 101 to rotate by 90 degrees so that the clamping end of the terminal 101 is disposed upward.

Referring to fig. 1 to 3, optionally, the inserting structure 40 is adjacent to the second feeding assembly 12, and the second feeding assembly 12 includes a second feeding table 121 disposed alternately with the first feeding table 112 and supported by the housing 102, and a material shifting mechanism 122 connected to the second feeding table 121 and configured to shift the housing 102 to move along the second feeding table 121 in sequence. It can be understood that Rong Liaocao is arranged on the second feeding table 121, one end of the shell 102 is positioned in Rong Liaocao, and the shell 102 can move along the extending direction of the material accommodating groove in sequence through the material shifting mechanism 122.

Referring to fig. 1 to 3, optionally, the inserting structure 40 includes a clamping mechanism 42 and an inserting driving mechanism 41 for driving the clamping mechanism 42 to move, the clamping mechanism 42 clamps the clamping end of the terminal 101 at the turning structure 20, and the inserting driving mechanism 41 drives the clamping mechanism 42 to move, so that the terminal 101 is inserted into the housing 102. It can be understood that after the terminal 101 of the turnover structure 20 is clamped by the clamping mechanism 42, the turnover structure 20 is reset and receives the next terminal 101 from the first feeding table 112, and the clamping mechanism 42 is driven by the inserting driving mechanism 41 to insert the terminal 101 onto the housing 102, so as to complete the automatic assembly of the terminal 101 and the housing 102, and the material stirring mechanism 122 removes the housing 102 with the terminal 101 inserted therein from the clamping mechanism 42 and simultaneously moves the housing 102 with the next terminal 101 to be inserted therein to the clamping mechanism 42, so that the continuous insertion of the terminal 101 and the housing 102 can be realized, and the reliability and the consistency are high.

Referring to fig. 1 to 3, the inserting device 100 of the present embodiment includes a feeding structure 10, an overturning structure 20, and an inserting structure 40, the feeding structure 10 includes a first feeding component 11 and a second feeding component 12, the first feeding component 11 and the second feeding component 12 respectively transmit a terminal 101 and a housing 102 to the overturning structure 20 and the inserting structure 40, and the clamping mechanism 42 clamps the terminal 101 at the overturning structure 20 under the driving of the inserting driving mechanism 41, and inserts the terminal 101 onto the housing 102, so as to achieve automatic assembly of the terminal 101 and the housing 102, improve the reliability of the assembly, and reduce the labor cost.

Referring to fig. 1 to 3, optionally, the insertion driving mechanism 41 includes a transverse moving component 411 and a lifting moving component 412 connected to the transverse moving component 411, and the clamping mechanism 42 is connected to the lifting moving component 412 and moves transversely

In some embodiments, the flipping mechanism 20 includes a flipping block 22 and a flipping driving mechanism 21 for driving the flipping block 22 to rotate, and the flipping block 22 is opened with a positioning slot 221 for receiving the terminal 101. It will be appreciated that the flip block 22 is rotated by a predetermined angle so that the positioning groove 221 is horizontally arranged, the terminals 101 are pushed into the positioning groove 221 by the external force, and the flip driving mechanism 21 drives the flip block 22 to rotate reversely by a predetermined angle so that the terminals are disposed with their terminals facing upward, thereby facilitating the terminals 101 to be held by the holding mechanism 42.

Optionally, the overturning driving mechanism 21 includes an overturning bracket and an overturning driver disposed on the overturning bracket, the overturning driver is a rotary cylinder, and the overturning block 22 is connected to the rotary cylinder.

Referring to fig. 1 to 3, in some embodiments, the first feeding assembly 11 has a feeding slot 113 for conveying the terminal 101, a discharging opening 114 facing the turning block 22 is formed at an edge of the feeding slot 113, and the feeding structure 10 further includes a pushing mechanism adjacent to the discharging opening 114, and the pushing mechanism can push the terminal 101 into the positioning slot 221 at the discharging opening 114. It is understood that when the positioning groove 221 is horizontally arranged, the pushing mechanism pushes the individual terminals 101 into the positioning groove 221, thereby achieving the transfer of the terminals 101 from the feeding groove 113 to the positioning groove 221.

Referring to fig. 1 to fig. 3, in some embodiments, the pushing mechanism includes a pushing base connected to the first feeding assembly 11 and having a sliding slot 133, a pushing slider 132 slidably disposed in the sliding slot 133, and a pushing driver 131 connected to the pushing base and configured to drive the pushing slider 132 to slide back and forth, wherein the sliding slot 133 is communicated with the feeding slot 113, so that the pushing slider 132 can abut against the terminal 101. Optionally, the pushing driver 131 drives the pushing slider 132 to slide in the sliding slot 133, and the pushing slider 132 moves into the feeding slot 113 and pushes the terminal 101 towards the positioning slot 221, so that the terminal 101 moves from the feeding slot 113 and is positioned in the positioning slot 221.

It is understood that a sensor for detecting whether the terminal 101 is present at the discharge port 114 and a controller for controlling the operation of the pusher driver 131 according to a detection signal of the sensor may be further provided at the discharge port 114.

Referring to fig. 2 to 4, in some embodiments, the clamping mechanism 42 includes a clamping driver 422 connected to the insertion driving mechanism 41, a pushing rod 423 connected to an output shaft of the clamping driver 422, and a clamping head 421 engaged with the pushing rod 423, the clamping driver 422 drives the pushing rod 423 to abut against the clamping head 421 so that the clamping head 421 releases the terminal 101, or the clamping driver 422 drives the pushing rod 423 away from the clamping head 421 so that the clamping head 421 clamps the terminal 101. It will be appreciated that when the gripping head 421 needs to grip the terminal 101 from the flip structure 20, the push rod 423 pushes away from the gripping head 421 so that the terminal 101 is gripped on the gripping head 421. After the gripping header 421 moves the terminal 101 above the housing 102 and inserts into the housing 102, the push rod 423 abuts the gripping header 421 and triggers the gripping header 421 to release the terminal 101.

Referring to fig. 2 to 4, in some embodiments, the gripping head 421 includes a first gripping rod 4211 connected to the gripping driver 422, a second gripping rod 4212 rotatably connected to the first gripping rod 4211, and an elastic member 4213 having two ends respectively abutting against the first gripping rod 4211 and the second gripping rod 4212, the elastic member 4213 and the pushing rod 423 are respectively located at two sides of a junction point of the first gripping rod 4211 and the second gripping rod 4212, and the pushing rod 423 can move between the first gripping rod 4211 and the second gripping rod 4212.

Referring to fig. 2 to 4, alternatively, the pressing rod 423 is driven by the clamping driver 422 to be located between the first clamping rod 4211 and the second clamping rod 4212 and continuously slides towards the switching point, and under the lever principle, the lower ends of the first clamping rod 4211 and the second clamping rod 4212 continuously clamp the terminal 101, and the elastic member 4213 is compressed and deformed. After the terminal 101 is inserted into the housing 102, the push rod 423 is withdrawn between the first clamping rod 4211 and the second clamping rod 4212, the elastic member 4213 is restored, and the second clamping rod 4212 is driven to rotate relative to the first clamping rod 4211, thereby releasing the terminal 101. It is understood that the first gripping rod 4211 is provided with a space-avoiding position, thereby facilitating the rotation of the second gripping rod 4212.

Alternatively, in this embodiment, the elastic member 4213 is a tube spring.

Referring to fig. 5 to 6, in some embodiments, the housing 102 includes a barrel 1021, a connecting piece 1023 integrally formed with the barrel 1021, and an end cover 1022 connected to an upper end of the barrel 1021 and having the terminal 101 inserted therein, wherein the barrel 1021 has an opening, the end cover 1022 covers the opening, and the connecting piece 1023 is connected to an edge of the opening and disposed corresponding to the terminal 101; the plugging device 100 further includes a pressing structure 30, the pressing structure 30 includes a pressing mechanism 31 and a material transferring mechanism 32 spaced apart from the pressing mechanism 31 and adjacent to the second feeding assembly 12, the material transferring mechanism 32 transfers the housing 102 plugged with the terminal 101 to the pressing mechanism 31, and the pressing mechanism 31 presses the free end of the connecting piece 1023 to fix the end cap 1022 and the barrel 1021 by the connecting piece 1023 through a riveting process.

Referring to fig. 5 to 6, optionally, the housing 102 inserted with the terminal 101 is moved to the pressing mechanism 31 by the transferring mechanism 32, and then the pressing mechanism 31 presses the connecting piece 1023, so that the terminal 101, the end cap 1022 and the barrel 1021 are fixedly connected.

In some embodiments, the transferring mechanism 32 includes a transferring bracket 324 adjacent to the second feeding assembly 12, a transferring driver 323 disposed on the transferring bracket 324, a transferring base 322 connected to the transferring driver 323, and two transferring heads 321, wherein the two transferring heads 321 are respectively connected to two sides of the transferring base 322.

Referring to fig. 5 to 6, alternatively, the two material transferring heads 321 respectively hold the cylinder 1021 on the second feeding table 121 and the pressing mechanism 31, and the two material transferring heads 321 exchange positions under the driving of the material transferring driver 323, so that the cylinder 1021 with the pressed connecting sheet 1023 is released from the second feeding table 121, and the cylinder 1021 to be pressed is held from the second feeding table 121 to the pressing mechanism 31, thereby finally realizing the continuous pressing operation.

Referring to fig. 5 to 6, in some embodiments, the pressing mechanism 31 includes a pressing base 313 adjacent to the transferring mechanism 32 and configured to place the housing 102, a pressing bracket 312 mounted on the pressing base 313, a pressing head 314 located in the pressing bracket 312, and a pressing driver 311 connected to the pressing bracket 312 and configured to drive the pressing head 314.

Referring to fig. 5 to 6, optionally, the lower pressing head 314 has a pressing surface, and the shape of the pressing surface is adapted to the shape of the position to be pressed on the end cap 1022.

The utility model also provides a motor assembly system, this motor assembly system include grafting device 100, and this grafting device 100's specific structure refers to above-mentioned embodiment, because this motor assembly system has adopted the whole technical scheme of above-mentioned all embodiments, consequently has all beneficial effects that the technical scheme of above-mentioned embodiment brought equally, no longer gives unnecessary detail here.

In some embodiments, the motor assembly system further comprises a detection device adjacent to the second feeding table 121 and for detecting whether the terminal 101 is electrically conductive, and a frame for supporting the plugging device 100 and the detection device.

The above are merely alternative embodiments of the present application and are not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement or the like made within the spirit and principle of the present application shall be included in the scope of the claims of the present application.

Claims

1. A plug device capable of plugging a terminal to a housing, comprising:

2. The connector device of claim 1, wherein: the turnover structure comprises a turnover block and a turnover driving mechanism for driving the turnover block to rotate, and the turnover block is provided with a positioning groove for accommodating the terminal.

3. The connector device of claim 2, wherein: the first feeding assembly is provided with a feeding groove used for conveying the terminal, the edge of the feeding groove is provided with a discharge hole facing the turnover block, the feeding structure further comprises a pushing mechanism adjacent to the discharge hole, and the pushing mechanism can push the terminal into the positioning groove at the discharge hole.

4. A plug device according to claim 3, wherein: the pushing mechanism comprises a pushing seat connected with the first feeding assembly and provided with a sliding groove, a pushing sliding block arranged in the sliding groove in a sliding mode and a pushing driver connected with the pushing seat and used for driving the pushing sliding block to slide in a reciprocating mode, and the sliding groove is communicated with the feeding groove so that the pushing sliding block can be abutted to the terminal.

5. A plug device according to any one of claims 1 to 4, wherein: the clamping mechanism comprises a clamping driver connected with the plug-in driving mechanism, a pushing rod connected with an output shaft of the clamping driver, and a clamping head matched with the pushing rod, the clamping driver drives the pushing rod to abut against the clamping head so that the clamping head releases the terminal, or the clamping driver drives the pushing rod to be far away from the clamping head so that the clamping head clamps the terminal.

6. The connector device of claim 5, wherein: the clamping head comprises a first clamping rod connected with the clamping driver, a second clamping rod rotatably connected with the first clamping rod, and an elastic piece, wherein two ends of the second clamping rod are respectively abutted against the first clamping rod and the elastic piece of the second clamping rod, the elastic piece and the pushing rod are respectively positioned on two sides of a switching point of the first clamping rod and the second clamping rod, and the pushing rod can move to the position between the first clamping rod and the second clamping rod.

7. A plug device according to any one of claims 1 to 4, wherein: the shell comprises a cylinder body, a connecting sheet and an end cover, wherein the connecting sheet is integrally formed with the cylinder body, the end cover is connected with the upper end of the cylinder body and is inserted with the terminal, the cylinder body is provided with an opening, the end cover covers the opening, and the connecting sheet is connected to the edge of the opening and corresponds to the terminal; the plug device further comprises a pressing structure, the pressing structure comprises a pressing mechanism and a material transferring mechanism which is arranged at an interval with the pressing mechanism and is adjacent to the second feeding assembly, the material transferring mechanism transfers the shell with the terminal in a plug mode to the pressing mechanism, and the pressing mechanism presses the free end of the connecting piece to enable the terminal, the end cover and the barrel to be fixedly connected.

8. The connector device of claim 7, wherein: the material transferring mechanism comprises a material transferring support, a material transferring driver, a material transferring seat and two material transferring heads, wherein the material transferring support is adjacent to the second feeding assembly, the material transferring driver is arranged on the material transferring support, the material transferring seat is connected with the material transferring driver, and the two material transferring heads are respectively connected with two sides of the material transferring seat.

9. The connector device of claim 7, wherein: the pressing mechanism comprises a pressing seat, a pressing support, a pressing head and a pressing driver, wherein the pressing seat is adjacent to the material transferring mechanism and used for placing the shell, the pressing support is erected on the pressing seat, the pressing head is located in the pressing support, and the pressing driver is connected with the pressing support and used for driving the pressing head.

10. A motor assembly system comprising a plug device according to any one of claims 1 to 9.