CN218492116U - Flock pre-cleaning mechanism of hot melting dyeing machine - Google Patents
Flock pre-cleaning mechanism of hot melting dyeing machine Download PDFInfo
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- CN218492116U CN218492116U CN202222642867.XU CN202222642867U CN218492116U CN 218492116 U CN218492116 U CN 218492116U CN 202222642867 U CN202222642867 U CN 202222642867U CN 218492116 U CN218492116 U CN 218492116U
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Abstract
The utility model belongs to the technical field of hot melt dyeing machine technique and specifically relates to a flock clearance mechanism in advance for hot melt dyeing machine, mainboard including two symmetry settings, be equipped with cleaning device between two mainboards, pull out the one end of raw materials from the export of workbin bottom, cross the clearance space between the clearance suction inlet of last roller and top in proper order, space between lower roller and the below clearance suction inlet, fix the one end of raw materials on the fixer, starter motor and fan, the motor drives the front wheel rotation of wind-up roll and belt pulley, the rear wheel of belt pulley drives lower gear and lower roller and rotates, lower gear drives the gear and rotates in the opposite direction, the flock of raw materials two sides is mixing the air and is getting into the cartridge filter through two clearance suction inlets from top to bottom respectively to the suction of fan, accomplish the clearance promptly. The utility model discloses in the waste gas that has absorbed the flock behind filtering, can circulate and get into the hot melt dyeing machine, utilize its waste heat to guarantee the heating efficiency of hot melt dyeing machine to the emission of waste gas has been reduced.
Description
Technical Field
The utility model belongs to the technical field of the hot melt dyeing machine technique and specifically relates to hot melt dyeing machine's flock clearance mechanism in advance.
Background
The hot-melt dyeing method is a continuous pad dyeing method for fixing dye on fiber under the condition of 185-215 ℃ dry heat. The hot-melt dyeing is continuous production, the dyeing production efficiency is high, the water consumption is low, the sewage is low, and the dye used has higher sublimation resistance. When dyeing, the fabric is under larger tension, so the hand feeling and color brightness of the dyed fabric are inferior to those of the high-temperature high-pressure dyeing method. The hot-melt dyeing is generally used for dyeing polyester in polyester-cotton blended fabrics, and a hot-melt dyeing machine is hot-melt dyeing equipment. In order to sufficiently diffuse the dye into the fiber and firmly fix the dye to the fiber during the hot-melt dyeing, a sufficient hot-melt time is required. The hot-melting time is related to the thickness and compactness of the fabric, the heating efficiency of equipment, the baking temperature, the dyeing depth and other factors. If the fabric is thin and loose in result, high in heating efficiency of hot melting equipment, high in baking temperature and dyed in light color, the hot melting time is short, a large amount of flock exists on the surface of the fabric before dyeing, the flock can increase the thickness of the fabric, the dyeing efficiency is low, and the dye is wasted, so that the flock is pre-cleaned before dyeing;
the existing lint pre-cleaning mechanism mainly cleans the surface of a fabric through a brush, because the surface of the fabric is uneven and porous, the cleaning effect of the brush on the lint on the surface of the fabric is poor, the fabric is soft and is easy to form wrinkles, and the cleaning effect of the fabric in a wrinkle state is also poor.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a mechanism is cleared up in advance to the flock through proposing hot melt dyeing machine to solve the defect that proposes in the above-mentioned background art.
The utility model adopts the technical scheme as follows:
providing a flock pre-cleaning mechanism of a hot-melting dyeing machine, which comprises two main boards which are symmetrically arranged, wherein a cleaning device is arranged between the two main boards, the cleaning device comprises an upper roller and a lower roller, the right ends of central shafts of the upper roller and the lower roller penetrate through the main board on the right side, a gear set is arranged on the right side of the main board on the right side, the gear set comprises an upper gear and a lower gear, and the upper gear is meshed with the lower gear;
go up the front side of roller with the rear side of roller all is equipped with clearance suction inlet, front side the front port fixedly connected with U-shaped pipe of clearance suction inlet, rear side the rear side of clearance suction inlet is equipped with the cartridge filter, the front port and the rear side of cartridge filter the rear port fixed connection of clearance suction inlet, the rear port of U-shaped pipe with the front side of the stack shell of cartridge filter communicates mutually, the fan is installed to the rear port department of cartridge filter.
As the utility model discloses an preferred technical scheme: the left ends of the central shafts of the upper roller and the lower roller can rotatably extend into the right side wall of the main board on the left side, the central shaft of the upper roller penetrates through the center of the upper gear and is fixedly connected with the upper gear, and the central shaft of the lower roller penetrates through the center of the lower gear and is fixedly connected with the lower gear.
As the utility model discloses an preferred technical scheme: the left side fixedly connected with backup pad on the left side wall of mainboard, the bottom of U-shaped pipe with the top laminating of backup pad.
As the utility model discloses an preferred technical scheme: two the top fixedly connected with workbin of mainboard, the equal fixedly connected with fixed plate in both sides around the bottom of workbin, the place ahead the bottom fixed connection of fixed plate is in the place ahead the top of clearance suction inlet, rear the bottom fixed connection of fixed plate is in the back the top of clearance suction inlet.
As the utility model discloses a preferred technical scheme: two equal fixedly connected with supporting shoe on the preceding lateral wall of mainboard, right-hand square groove has been seted up on the top right side of supporting shoe.
As the utility model discloses an preferred technical scheme: and a winding roller is arranged between the two supporting blocks, and a fixer is arranged on the side wall of the winding roller.
As the utility model discloses an preferred technical scheme: the left end of the central shaft of the winding roller can rotatably extend into the right side wall of the supporting block on the left side, and the right end of the central shaft of the winding roller can rotatably penetrate through the left side wall of the supporting block on the right side and then extend into the square groove.
As the utility model discloses an preferred technical scheme: the winding roller is characterized in that a belt pulley is arranged in the square groove, a central shaft of the winding roller is fixedly connected to the center of a front wheel of the belt pulley, a motor is installed on the right side wall of the supporting block on the right side, an output shaft of the motor rotatably penetrates through the right side wall of the supporting block on the right side and then is fixedly connected with the center of the front wheel of the belt pulley, and the center of a rear wheel of the belt pulley is fixedly connected with the central shaft of the lower roller.
As the utility model discloses a preferred technical scheme: the filter cartridge is internally provided with a filter screen and filter cotton, a collecting box is arranged below the filter cartridge, the collecting box is communicated with the filter cartridge through two collecting pipes, the front collecting pipe is positioned at the front side of the filter screen, and the rear collecting pipe is positioned between the filter screen and the filter cotton.
As the utility model discloses a preferred technical scheme: the fan is provided with a support column below, and the fan is arranged at the top end of the support column.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses an upper roller that is equipped with, lower roller and clearance suction inlet etc, be about to the raw materials places in the workbin, pull out the one end of raw materials from the export of workbin bottom, cross the space between the clearance suction inlet of upper roller and top in proper order, space between lower roller and the below clearance suction inlet, fix the one end of raw materials on the fixer, start motor and fan, the fan drives the front wheel rotation of wind-up roll and belt pulley, the rear wheel of belt pulley drives lower gear and lower roller rotation, lower gear drives upper gear and rotates to the opposite direction, upper gear drives upper roller rotation, upper roller and lower roller pivoted opposite direction, the both sides of raw materials are respectively and tightly pastes upper roller and lower roller all the time, the suction of fan makes the flock on the raw materials both sides mix the air and gets into in the cartridge filter through two clearance suction inlets from top to bottom respectively, accomplish the clearance promptly; the raw materials are supported by the upper roller and the lower roller in the technical scheme, so that the raw materials are not prone to wrinkling, the two cleaning suction ports suck the flock away, the flock in the surface hole of the raw materials can be cleaned, and the effect of cleaning the flock is better.
Drawings
Fig. 1 is a schematic overall structure diagram of the preferred embodiment of the present invention;
fig. 2 is a partial structural schematic diagram of the preferred embodiment of the present invention;
fig. 3 is a top view of a filter cartridge in a preferred embodiment of the invention;
fig. 4 isbase:Sub>A sectional view taken along the linebase:Sub>A-base:Sub>A of fig. 3 according tobase:Sub>A preferred embodiment of the present invention.
The meaning of each label in the figure is:
1. a main board; 11. a support plate;
2. a material box;
3. a cleaning device; 31. an upper roller; 32. a lower roller; 33. cleaning the suction port; 34. a U-shaped tube; 35. a filter cartridge; 351. a filter screen; 352. filtering cotton; 36. a fan; 37. a collection box; 371. a collection pipe; 38. a support pillar;
4. a support block; 41. a square groove;
5. a wind-up roll; 51. a holder;
6. a motor;
7. a belt pulley;
8. a gear set; 81. an upper gear; 82. a lower gear;
9. and (7) fixing the plate.
Detailed Description
It should be noted that, in the present embodiment, features of the embodiment and the embodiment can be combined with each other without conflict, and the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiment of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the preferred embodiment of the present invention provides a flock pre-cleaning mechanism of a hot-melt dyeing machine, including two main boards 1 which are symmetrically arranged, a cleaning device 3 is provided between the two main boards 1, the cleaning device 3 includes an upper roller 31 and a lower roller 32, the right end of the central shaft of the upper roller 31 and the lower roller 32 passes through the right main board 1, the right side of the right main board 1 is provided with a gear set 8, the gear set 8 includes an upper gear 81 and a lower gear 82, the upper gear 81 and the lower gear 82 are engaged with each other, and the technical scheme ensures that the rotation directions of the upper roller 31 and the lower roller 32 are opposite.
The front side of going up roller 31 and the rear side of lower roller 32 all are equipped with clearance suction inlet 33, the front port fixedly connected with U-shaped pipe 34 of front side clearance suction inlet 33, the rear side of rear side clearance suction inlet 33 is equipped with cartridge filter 35, the front port of cartridge filter 35 and the rear port fixed connection of rear side clearance suction inlet 33, the rear port of U-shaped pipe 34 communicates with the front side of the stack shell of cartridge filter 35, fan 36 is installed to the rear port department of cartridge filter 35, this technical scheme guarantees that the lint on fabric surface can be more complete by the clearance.
The left ends of the central shafts of the upper roller 31 and the lower roller 32 both rotatably extend into the right side wall of the left main plate 1, the central shaft of the upper roller 31 passes through the center of the upper gear 81 and is fixedly connected with the upper gear 81, and the central shaft of the lower roller 32 passes through the center of the lower gear 82 and is fixedly connected with the lower gear 82.
The left side wall of the left main board 1 is fixedly connected with a support plate 11, the bottom end of the U-shaped pipe 34 is attached to the top end of the support plate 11, and the support plate 11 in the technical scheme is used for supporting the U-shaped pipe 34.
Two mainboard 1's top fixedly connected with workbin 2, the equal fixedly connected with fixed plate 9 in both sides around the bottom of workbin 2, the bottom fixed connection of place ahead fixed plate 9 is in the top of place ahead clearance suction opening 33, and the bottom fixed connection of rear fixed plate 9 is in the top of rear clearance suction opening 33, and this technical scheme guarantees that two clearance suction openings 33's rigidity.
Equal fixedly connected with supporting shoe 4 on the preceding lateral wall of two mainboards 1, square groove 41 has been seted up on the top right side of right-hand supporting shoe 4, be equipped with wind-up roll 5 between two supporting shoes 4, install fixer 51 on wind-up roll 5's the lateral wall, the left end of wind-up roll 5's center pin rotationally stretches into in the right side lateral wall of left side supporting shoe 4, the right-hand member of wind-up roll 5's center pin rotationally passes and stretches into in the square groove 41 behind the left side lateral wall of right side supporting shoe 4, this technical scheme is used for the port of fixed raw materials, it can prop up the raw materials to make to go up roller 31 and lower roller 32, prevent that the fold from appearing in the raw materials.
A belt pulley 7 is arranged in the square groove 41, a central shaft of the winding roller 5 is fixedly connected to the center of a front wheel of the belt pulley 7, a motor 6 is installed on the right side wall of the right side supporting block 4, an output shaft of the motor 6 rotatably penetrates through the right side wall of the right side supporting block 4 and then is fixedly connected with the center of the front wheel of the belt pulley 7, and the center of a rear wheel of the belt pulley 7 is fixedly connected with the central shaft of the lower roller 32.
Be equipped with filter screen 351 and filter pulp 352 in the cartridge filter 35, the below of cartridge filter 35 is equipped with collecting box 37, communicates through two collecting pipes 371 between collecting box 37 and the cartridge filter 35, and preceding collecting pipe 371 is located the front side of filter screen 351, and rear collecting pipe 371 is located between filter screen 351 and the filter pulp 352, and this technical scheme is used for filtering the flock, conveniently collects.
A support column 38 is arranged below the fan 36, and the fan 36 is arranged at the top end of the support column 38.
In the flock pre-cleaning mechanism of the hot-melt dyeing machine of the embodiment, a user places a raw material in a bin 2, one end of the raw material is pulled out from an outlet at the bottom end of the bin 2, and sequentially crosses a gap between an upper roller 31 and an upper cleaning suction port 33 and a gap between a lower roller 32 and a lower cleaning suction port 33, one end of the raw material is fixed on a fixer 51, a motor 6 and a fan 36 are started, the fan 36 drives a front wheel of a winding roller 5 and a front wheel of a belt pulley 7 to rotate, a rear wheel of the belt pulley 7 drives a lower gear 82 and a lower roller 32 to rotate, the lower gear 82 drives an upper gear 81 to rotate in the opposite direction, the upper gear 81 drives the upper roller 31 to rotate, the upper roller 31 and the lower roller 32 to rotate in opposite directions, two sides of the raw material are respectively and tightly attached to the upper roller 31 and the lower roller 32 all the time, and the flocks on the two sides of the raw material are mixed with air by the suction force of the fan 36 and enter a filter cylinder 35 through the upper cleaning suction port 33 and the lower roller 33 respectively, so that cleaning is completed; the winding roller 5 winds up the cleaned raw material and simultaneously enables the raw material in the material box 2 to continuously fall, the flock in the filter cylinder 35 is sequentially filtered by the filter screen 351 and the filter cotton 352, air is discharged, after cleaning is completed, the motor 6 and the fan 36 are turned off, and the flock enters the collecting box 37 through the two collecting pipes 371.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. Hot melt dyeing machine's flock clearance mechanism in advance, mainboard (1) including two symmetries settings, its characterized in that: a cleaning device (3) is arranged between the two main plates (1), the cleaning device (3) comprises an upper roller (31) and a lower roller (32), the right ends of central shafts of the upper roller (31) and the lower roller (32) penetrate through the main plate (1) on the right side, a gear set (8) is arranged on the right side of the main plate (1) on the right side, the gear set (8) comprises an upper gear (81) and a lower gear (82), and the upper gear (81) is meshed with the lower gear (82);
go up the front side of roller (31) with the rear side of roller (32) down all is equipped with clearance suction inlet (33), front side the front port fixedly connected with U-shaped pipe (34) of clearance suction inlet (33), the rear side of clearance suction inlet (33) is equipped with cartridge filter (35), the front port and the rear side of cartridge filter (35) the rear port fixed connection of clearance suction inlet (33), the rear port of U-shaped pipe (34) with the front side of the stack shell of cartridge filter (35) communicates, fan (36) are installed to the rear port department of cartridge filter (35).
2. The flock pre-cleaning mechanism of a hot melt dyeing machine according to claim 1, characterized in that: the left ends of the central shafts of the upper roller (31) and the lower roller (32) can rotatably extend into the right side wall of the main board (1) on the left side, the central shaft of the upper roller (31) penetrates through the center of the upper gear (81) and is fixedly connected with the upper gear (81), and the central shaft of the lower roller (32) penetrates through the center of the lower gear (82) and is fixedly connected with the lower gear (82).
3. The lint pre-cleaning mechanism of a hot melt dyeing machine of claim 1, wherein: the left side fixedly connected with backup pad (11) on the left side wall of mainboard (1), the bottom of U-shaped pipe (34) with the top laminating of backup pad (11).
4. The lint pre-cleaning mechanism of a hot melt dyeing machine of claim 1, wherein: two top fixedly connected with workbin (2) of mainboard (1), the equal fixedly connected with fixed plate (9) in both sides around the bottom of workbin (2), the place ahead the bottom fixed connection of fixed plate (9) is in the place ahead the top of clearance suction inlet (33), the rear the bottom fixed connection of fixed plate (9) is in the rear the top of clearance suction inlet (33).
5. The flock pre-cleaning mechanism of a hot melt dyeing machine according to claim 1, characterized in that: two equal fixedly connected with supporting shoe (4) on the preceding lateral wall of mainboard (1), square groove (41) have been seted up on the right-hand top right side of supporting shoe (4).
6. The lint pre-cleaning mechanism of a hot melt dyeing machine of claim 5, wherein: two be equipped with wind-up roll (5) between supporting shoe (4), install fixer (51) on the lateral wall of wind-up roll (5).
7. The lint pre-cleaning mechanism of a hot melt dyeing machine of claim 6, wherein: the left end of the central shaft of the winding roller (5) can rotatably extend into the right side wall of the supporting block (4) on the left side, and the right end of the central shaft of the winding roller (5) can rotatably penetrate through the left side wall of the supporting block (4) on the right side and then extend into the square groove (41).
8. The lint pre-cleaning mechanism of a hot melt dyeing machine of claim 7, wherein: a belt pulley (7) is arranged in the square groove (41), a central shaft of the winding roller (5) is fixedly connected to the center of a front wheel of the belt pulley (7), a motor (6) is installed on the right side wall of the supporting block (4) on the right side, an output shaft of the motor (6) rotatably penetrates through the right side wall of the supporting block (4) on the right side and then is fixedly connected with the center of the front wheel of the belt pulley (7), and the center of a rear wheel of the belt pulley (7) is fixedly connected with the central shaft of the lower roller (32).
9. The lint pre-cleaning mechanism of a hot melt dyeing machine of claim 1, wherein: be equipped with filter screen (351) and filter pulp (352) in cartridge filter (35), the below of cartridge filter (35) is equipped with collecting box (37), collecting box (37) with communicate through two collecting pipe (371) between cartridge filter (35), the place ahead collecting pipe (371) are located the front side of filter screen (351), the place behind collecting pipe (371) are located filter screen (351) with filter pulp (352) between.
10. The flock pre-cleaning mechanism of a hot melt dyeing machine according to claim 1, characterized in that: a support column (38) is arranged below the fan (36), and the fan (36) is arranged at the top end of the support column (38).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222642867.XU CN218492116U (en) | 2022-10-09 | 2022-10-09 | Flock pre-cleaning mechanism of hot melting dyeing machine |
Applications Claiming Priority (1)
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CN202222642867.XU CN218492116U (en) | 2022-10-09 | 2022-10-09 | Flock pre-cleaning mechanism of hot melting dyeing machine |
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CN218492116U true CN218492116U (en) | 2023-02-17 |
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CN202222642867.XU Active CN218492116U (en) | 2022-10-09 | 2022-10-09 | Flock pre-cleaning mechanism of hot melting dyeing machine |
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2022
- 2022-10-09 CN CN202222642867.XU patent/CN218492116U/en active Active
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