CN218491994U

CN218491994U - Dope coloring equipment for producing polyester covered yarns

Info

Publication number: CN218491994U
Application number: CN202222016066.2U
Authority: CN
Inventors: 吴冬林
Original assignee: Wujiang Luo Chang Chemical Fiber Co ltd
Current assignee: Wujiang Luo Chang Chemical Fiber Co ltd
Priority date: 2022-08-02
Filing date: 2022-08-02
Publication date: 2023-02-17
Anticipated expiration: 2032-08-02

Abstract

The utility model discloses a dope dyeing device for producing polyester covered yarns, which comprises a bottom plate, wherein the top of the bottom plate is provided with a first dyeing chamber and a second dyeing chamber, and the second dyeing chamber is positioned on the right side of the first dyeing chamber; a hydraulic cylinder, a motor, a liquid collecting box, a second limiting column and a dye storage mechanism are arranged in the first dyeing chamber; the second dyeing chamber is internally provided with a stirring mechanism, a fixing mechanism and a temperature control assembly, and the outer surface of the second dyeing chamber is fixedly connected with a temperature controller. The utility model discloses at least, include following advantage: the two dyeing chambers are arranged, so that the dyeing quality is ensured, and the polyester covered yarns can be fully dyed; the liquid collecting box is arranged, so that the waste of dye can be avoided, and the production cost is reduced; the second dyeing chamber is internally provided with a temperature controller and a temperature component, so that an optimal dyeing temperature range can be provided.

Description

Dope coloring equipment for producing polyester covered yarn

Technical Field

The utility model relates to a polyester coloring device technical field, more specifically say, relate to a production of polyester cladding silk is with former liquid coloring equipment.

Background

The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.

The polyester covered yarns comprise polyester yarns and spandex yarns, the spandex yarns have elasticity, the spandex yarns are wound on the polyester yarns at intervals after being stretched, the polyester yarns at the contact positions with the spandex yarns are provided with fluffy and fluffy edge areas, the fluffy edge areas cover the spandex yarns in contact with the fluffy edge areas, and the two are fixedly connected; after the spandex yarns are shrunk, the polyester yarns are wound on the spandex yarns and are connected with the spandex yarns. Due to the special structure of the polyester covered yarn, the traditional dyeing method has relatively poor dyeing effect, so that a stock solution coloring device for producing the polyester covered yarn is needed.

At present, a dope color applicator for production of polyester fabric on market, including top cap, first support, base and second support, the top cap is located the top of first support, the base is located the bottom of second support, first support is located the top of second support, the vertical pillar that is provided with between first support and the second support, the both ends of pillar all are provided with the backup pad, all be provided with the buckle in the backup pad, the one end of buckle extends to respectively on first support and the second support, the first motor of top intermediate position fixedly connected with of top cap, the bottom intermediate position of first support is equipped with the dwang, has following not enoughly: compared with polyester dyeing, the dyeing of polyester coated yarns is relatively difficult, the single dyeing cannot ensure the coloring effect, and the problems of uneven coloring, easy fading and the like can be caused after the successful coloring.

It should be noted that the above background description is only for the sake of clarity and complete description of the technical solutions of the present invention, and is set forth for facilitating understanding of those skilled in the art. These solutions are not considered to be known to the person skilled in the art merely because they have been set forth in the background section of the present invention.

Disclosure of Invention

The to-be-solved technical problem of the utility model is to provide a production of dacron cladding silk is with former liquid coloring equipment.

In order to solve the technical problem, the utility model provides a production of dacron cladding silk is with former liquid equipment of colouring, comprising a base plate, the top of bottom plate is provided with first dyeing room and second dyeing room, be provided with the pneumatic cylinder in the first dyeing room, the top of pneumatic cylinder is connected with first motor, the output fixedly connected with collection liquid tank of first motor, the center of collection liquid tank is provided with the spacing post of second, the spacing post of second is fixed to be placed in the top of limiting plate.

Further, the first motor is a servo motor; the liquid collecting box is provided with a certain height, and a circular hole is formed in the center of the liquid collecting box; and threads are arranged inside the second limiting column.

Further, the inside of first dyeing room is provided with the dyestuff and stores the mechanism, the dyestuff is stored the mechanism and is including being fixed in the dyestuff case of first dyeing outdoor surface, the opposite side of dyestuff case is connected with the conveying pipeline, the surface of conveying pipeline is provided with the drawing liquid pump.

Furthermore, a support is arranged at the bottom of the material conveying pipe, one end of the support is fixedly connected to the surface of the first dyeing chamber, and the other end of the support has a certain radian and shape.

Furthermore, the right side of first dyeing room is provided with second dyeing room, the top of second dyeing room has set gradually first feed inlet, second feed inlet and third feed inlet.

Furthermore, the inside rabbling mechanism that is provided with of second dyeing room, the rabbling mechanism including fixed place in the second motor at second dyeing room top, the output fixedly connected with stirring montant of second motor, the fixed surface of stirring montant is connected with a plurality of groups stirring horizontal pole.

Further, the inside baffle that is provided with of second dyeing room keeps apart into a plurality of fixed establishment through the space of baffle with inside, fixed establishment includes fixed frame, be provided with first spacing post in the fixed frame, all be provided with the weeping hole on each group's fixed establishment's the baffle.

Furthermore, the outside of second dyeing room is through bolt fixedly connected with temperature controller, temperature controller's surface is provided with the display screen, the below of display screen is provided with the button, gives through display screen and button the inside temperature control component transmission signal of second dyeing room, there are signal receiving device, sensor and time control system in the temperature control component.

Borrow by above technical scheme, the beneficial effects of the utility model are as follows:

1. the utility model discloses be provided with two dyeing rooms, guaranteed the quality of dyeing, can make dacron cladding silk fully dye.

2. The dyeing machine is provided with the hydraulic cylinder and the first motor, can realize dyeing in multiple angles such as vertical dyeing and rotary dyeing, and is convenient for workers to operate by detachably connecting the cylindrical pipe wound with the polyester coated yarn through the second limiting column with threads inside; and a liquid collecting tank is also arranged, so that the waste of dye can be avoided, and the production cost is reduced.

3. A stirring mechanism is arranged in the second dyeing chamber, so that the dyeing effect can be improved; the multiple fixing mechanisms are arranged, so that the secondary dyeing efficiency can be improved; and a temperature controller and a temperature component are arranged, so that an optimal dyeing temperature range can be provided.

Drawings

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic structural diagram of the present invention viewed from the right;

fig. 4 is an enlarged schematic structural view at a point a of the present invention;

fig. 5 is an enlarged schematic structural diagram of the utility model at B.

Wherein:

1. a base plate; 2. a support; 3. a hydraulic cylinder; 4. a first motor; 5. a limiting plate; 6. a liquid collection tank; 7. a first dyeing chamber; 8. a delivery pipe; 9. a liquid pump; 10. a dye box; 11. a second motor; 12. a second dyeing chamber; 13. a temperature controller; 131. a button; 132. a display screen; 14. a first feed port; 15. a second feed port; 16. a third feed inlet; 17. a stirring cross bar; 18. a temperature control assembly; 19. stirring the vertical rod; 20. a first limit post; 21. a fixing frame; 22. a partition plate; 23. a second limit post; 24. a thread; 25. and (4) a liquid leakage hole.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

It should be noted that, in the description of the present invention, the terms "first", "second", and the like are used for descriptive purposes only and for distinguishing similar objects, and no order is shown between the two, and no indication or suggestion of relative importance is understood. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.

Example 1

A dope dyeing device for producing polyester covered yarns is shown in figures 1-5 and comprises a bottom plate 1, wherein the bottom plate 1 is placed on the ground, a first dyeing chamber 7 and a second dyeing chamber 12 are arranged on the top of the bottom plate 1, and the polyester covered yarns comprise polyester yarns and spandex yarns and also have fluffy and fluffy edge areas, so that the single dyeing effect is poor, multiple times of dyeing are needed, and the purposes of the first dyeing chamber 7 and the second dyeing chamber 12 are the same, but the specific operation is different.

In order to carry out first dyeing to dacron cladding silk, make the even dyeing of surface of dacron cladding silk, pneumatic cylinder 3 has been placed to the bottom in the first dyeing room 7, realizes the removal of vertical direction position through pneumatic cylinder 3, in this embodiment, needs pneumatic cylinder 3 reciprocating motion, and is preferred, and pneumatic cylinder 3 should select two-way motion.

In order to realize automatic dyeing and guarantee the sufficiency of dyeing, the top of the hydraulic cylinder 3 is connected with a first motor 4, in the embodiment, the first motor 4 should select a servo motor with higher precision and less interference from other factors, and rotary dyeing can be realized through the first motor 4, and the precision of the first motor 4 is higher, so that errors can not occur generally, and the dyeing uniformity can be guaranteed.

Some dyes are not absorbed and wasted in the dyeing process, the dyes which are not dyed are recycled for reducing the cost, the liquid collecting tank 6 is arranged at the top of the first motor 4, the liquid collecting tank 6 has a certain height, a circular hole is formed in the center of the liquid collecting tank 6, a second limiting column 23 is arranged in the center of the liquid collecting tank 6, the second limiting column 23 is fixedly arranged at the top of the limiting plate 5, threads 24 are arranged inside the second limiting column 23, a cylindrical pipe which is wound with the polyester coated yarns in a detachable mode can be connected through the threads 24, and the diameter of the cylindrical pipe is consistent with the diameter of the circular hole of the liquid collecting tank 6.

The inside dyeing of first dyeing room 7 is similar to automatic spraying paint, in order to guarantee that the dyeing liquid enough and spout the convenience of material, the inside of first dyeing room 7 is provided with dyestuff and stores the mechanism, the dyestuff is stored the mechanism including being fixed in the dyestuff case 10 of first dyeing room 7 surface, the opposite side of dyestuff case 10 is connected with conveying pipeline 8, in order not to be influenced the transportation process of dyestuff by factors such as height, the surface of conveying pipeline 8 is provided with drawing liquid pump 9, and drawing liquid pump 9 has improved the efficiency of work for the speed of work, in order to guarantee the rigidity of conveying pipeline 8, the bottom of conveying pipeline 8 is provided with support 2, the one end fixed connection of support 2 in the surface of first dyeing room 7, the other end of support 2 has certain radian and shape, can support conveying pipeline 8.

The working principle is as follows: when needing to dye dacron cladding silk, the cylinder pipe that will twine dacron cladding silk passes through threaded connection 24 at the top of the spacing post 23 of second, opens drawing liquid pump 9 and can realize spouting the material through conveying pipeline 8, opens the position that pneumatic cylinder 3 can adjust vertical direction, opens first motor 4 and can realize rotating and spout the material, can dismantle the cylinder pipe of twining dacron cladding silk through screw thread 24 after the dyeing is accomplished to can take out liquid collecting tank 6, with the inside dyestuff recycle of liquid collecting tank 6.

Example 2

In order to carry out secondary dyeing on the polyester covered yarn and increase the dyeing effect, referring to fig. 2-5, the present embodiment is an original solution coloring device for producing the polyester covered yarn, and compared with embodiment 1, the following improvements are made:

the right side of first dyeing room 7 is provided with second dyeing room 12, the top of second dyeing room 12 has set gradually first feed inlet 14, second feed inlet 15 and third feed inlet 16, can pour into clear water and dyestuff into through first feed inlet 14, can pour into the pH regulator into through second feed inlet 15, adjusts second dyeing room 12 to the most suitable dyeing pH scope, can pour into the fixing agent into through third feed inlet 16, avoids dyeing back decoloration.

The composition of dyestuff is relatively more complicated, and the proportion of different dyestuff components and each component all is different, and the intensive mixing dyestuff can improve the effect of dyeing, the inside rabbling mechanism that is provided with of second dyeing room 12, the rabbling mechanism including fixed place in the second motor 11 at second dyeing room 12 tops, the output fixedly connected with stirring montant 19 of second motor 11, the fixed surface of stirring montant 19 is connected with a plurality of groups stirring horizontal pole 17, and the quantity of every group stirring horizontal pole 17 is 6.

In order to dye a plurality of cylindrical tubes wound with the polyester coated yarns at the same time, the second dyeing chamber 12 is internally provided with a partition plate 22, the space inside the second dyeing chamber is isolated into a plurality of fixing mechanisms through the partition plate 22, each fixing mechanism comprises a fixing frame 21, a first limiting column 20 is arranged in the fixing frame 21, the number of the first limiting columns 20 is 16, each group of fixing mechanisms is provided with a liquid leakage hole 25 on the partition plate 22, and each cylindrical tube wound with the polyester coated yarns can be fully contacted with dye through the liquid leakage holes 25.

The dyeing quality can be influenced by the temperature rise, the temperature reduction speed and the temperature duration of dyeing, in order to reasonably control the temperature, the temperature controller 13 is fixedly connected to the outside of the second dyeing chamber 12 through bolts, the surface of the temperature controller 13 is provided with the display screen 132, the display screen 132 can be controlled by touch, a button 131 is arranged below the display screen 132, signals can be transmitted to the temperature control component 18 in the second dyeing chamber 12 through the display screen 132 and the button 131, the temperature can be adjusted after the temperature control component 18 receives the signals, and the time control system is further arranged in the temperature control component 18 to control the temperature duration; a plurality of sensors are further arranged in the temperature control assembly 18, so that power can be adjusted timely when the temperature is not changed, and the stability of the temperature is guaranteed.

The working principle is as follows: when needing to use second dyeing room 12, inject the coloring agent through first feed inlet 14, second feed inlet 15 and third feed inlet 16, pH regulator and fixation agent etc. dye, open second motor 11 and drive stirring horizontal pole 17 and stirring montant 19 and dash the inside liquid of intensive mixing second dyeing room 12, put into fixed establishment the cylinder pipe of winding dacron cladding silk, through temperature controller 13 and the time that temperature control assembly 18 control temperature rise and fall and last in the second dyeing room 12, guarantee dyeing efficiency.

The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. Equivalent substitution or transformation made by the technical personnel in the technical field on the basis of the utility model is within the protection scope of the utility model. The protection scope of the present invention is subject to the claims.

Claims

1. The utility model provides a production of dacron cladding silk is with stoste equipment of colouring, includes the bottom plate, its characterized in that, the top of bottom plate is provided with first dyeing room and second dyeing room, be provided with the pneumatic cylinder in the first dyeing room, the top of pneumatic cylinder is connected with first motor, the output fixedly connected with collection liquid tank of first motor, the center of collection liquid tank is provided with the spacing post of second, the spacing post of second is fixed to be placed in the top of limiting plate.

2. The dope dyeing apparatus for producing the polyester covered yarn according to claim 1, wherein the first motor is a servo motor, the liquid collecting tank has a certain height, a circular hole is formed at a central position, and a thread is formed inside the second limiting column.

3. The dope dyeing apparatus for producing polyester covered yarn according to claim 1, wherein a dye storage mechanism is provided inside the first dyeing chamber, the dye storage mechanism comprises a dye box fixed on the outer surface of the first dyeing chamber, the other side of the dye box is connected with a feed delivery pipe, and a liquid suction pump is provided on the surface of the feed delivery pipe.

4. The dope dyeing apparatus for producing covered polyester yarn according to claim 3, wherein a support is provided at a bottom of said feed delivery pipe, one end of said support is fixedly connected to a surface of said first dyeing chamber, and the other end of said support has a certain radian and shape.

5. The dope dyeing apparatus for producing polyester covered yarn according to claim 1, wherein a second dyeing chamber is provided on the right side of the first dyeing chamber, and a first feed port, a second feed port and a third feed port are sequentially provided at the top of the second dyeing chamber.

6. The dope dyeing equipment for producing the polyester covered yarns as claimed in claim 5, wherein a stirring mechanism is arranged inside the second dyeing chamber, the stirring mechanism comprises a second motor fixedly arranged at the top of the second dyeing chamber, the output end of the second motor is fixedly connected with a stirring vertical rod, and the surface of the stirring vertical rod is fixedly connected with a plurality of groups of stirring cross rods.

7. The dope dyeing equipment for producing the polyester covered yarn according to claim 6, wherein a partition board is arranged inside the second dyeing chamber, the space inside the second dyeing chamber is separated into a plurality of fixing mechanisms by the partition board, each fixing mechanism comprises a fixing frame, a first limiting column is arranged in the fixing frame, and a liquid leakage hole is arranged on the partition board of each group of fixing mechanisms.

8. The dope dyeing apparatus for producing polyester covered yarn according to claim 7, wherein a temperature controller is fixedly connected to the outside of the second dyeing chamber through a bolt, a display screen is arranged on the surface of the temperature controller, a button is arranged below the display screen, a signal is transmitted to a temperature control component in the second dyeing chamber through the display screen and the button, and a signal receiving device, a sensor and a time control system are arranged in the temperature control component.