CN218490673U - Automatic feeding device for material bin - Google Patents
Automatic feeding device for material bin Download PDFInfo
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- CN218490673U CN218490673U CN202221073397.3U CN202221073397U CN218490673U CN 218490673 U CN218490673 U CN 218490673U CN 202221073397 U CN202221073397 U CN 202221073397U CN 218490673 U CN218490673 U CN 218490673U
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- transfer trolley
- output end
- storage bin
- control module
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Abstract
The application provides a feed bin automatic feeding device sets up a plurality of feed bin tops of putting along first direction range, includes: the conveying track is arranged above the plurality of bins along a direction parallel to the first direction; the transfer trolley is arranged on the transmission track and can advance along a direction parallel to the first direction; the monitoring module is arranged on the bin and used for measuring the material quantity in the bin; the input end of the comparison module is electrically connected with the output end of the monitoring module and is used for comparing the material quantity with a preset value; the input end of the control module is electrically connected with the output end of the comparison module, and the output end of the control module is electrically connected with the transfer trolley and used for controlling the transfer trolley to move. The application provides a pair of feed bin automatic feeding device has degree of automation height, practices thrift the cost of labor to it is convenient, efficient advantage to feed.
Description
Technical Field
The present disclosure generally relates to the technical field of feeding devices, and particularly relates to an automatic feeding device for a material bin.
Background
At present, the transfer trolley is controlled to move among a plurality of bins through manual buttons to carry out loading, but due to manual control, the transfer trolley cannot be accurately positioned at an accurate position above the bins in the moving process, the material position needs to be monitored manually in real time through display equipment to carry out loading, the integral automation degree of the device is low, the operation is complex, and errors are easily caused due to manual operation problems.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned drawbacks and deficiencies of the prior art, it would be desirable to provide an automatic loading device for a silo that solves the above-mentioned problems.
The application provides a feed bin automatic feeding device sets up a plurality of feed bin tops of putting along first direction range, its characterized in that includes:
the conveying track is arranged above the bins along the direction parallel to the first direction;
a transfer trolley disposed on the transfer rail and movable in parallel to the first direction;
the monitoring module is arranged on the stock bin and used for measuring the material quantity in the stock bin;
the input end of the comparison module is electrically connected with the output end of the detection module and is used for comparing the material quantity with a preset value;
the input end of the control module is electrically connected with the output end of the comparison module, and the output end of the control module is electrically connected with the transfer trolley and used for controlling the transfer trolley to move.
According to the technical scheme provided by the embodiment of the application, the device further comprises an encoder, wherein the input end of the encoder is electrically connected with the output end of the control module, the output end of the encoder is electrically connected with the transfer trolley, and the encoder is used for controlling the travel distance of the transfer trolley.
According to the technical scheme that this application embodiment provided, monitoring module includes a plurality of charge level indicator, every the feed bin top is provided with one the charge level indicator, the measurement end of charge level indicator stretches into the correspondence along vertical direction in the feed bin.
According to the technical scheme provided by the embodiment of the application, the comparison module is provided with preset values, the preset values comprise a highest limit and a lowest limit, and the lowest limit is a material quantity value when the material needs to be fed; the highest limit is a material quantity value when the feeding is stopped.
According to the technical scheme provided by the embodiment of the application, the transfer trolley is provided with two discharge holes which are respectively positioned at two sides of the transmission track.
According to the technical scheme provided by the embodiment of the application, two ends of the transmission track are provided with limit switches, and the limit switches are used for stopping the transfer trolley; the limit switch is electrically connected with the control module.
According to the technical scheme provided by the embodiment of the application, the two ends of the transmission track are provided with mechanical limit positions.
According to the technical scheme provided by the embodiment of the application, the transfer trolley is connected with a feeding conveying belt, and the feeding conveying belt is used for supplementing materials to the transfer trolley.
According to the technical scheme provided by the embodiment of the application, the output end of the control module is electrically connected with the network camera, the output end of the network camera is electrically connected with the display equipment, and the network camera is used for observing the material amount in the storage bin.
The beneficial effect of this application lies in: the conveying track, the transfer trolley, the detection module, the comparison module and the control module are arranged, so that the monitoring module monitors the material quantity in the storage bin in real time, the comparison module compares the material quantity value detected by the monitoring module with a preset value and transmits a signal to the control module, and the control module judges whether the material needs to be fed or not and then controls the transfer trolley to move to the position above the corresponding storage bin to start or stop feeding. The application provides a pair of feed bin automatic feeding device has degree of automation height, practices thrift the cost of labor to it is convenient, efficient advantage to feed.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings in which:
fig. 1 is a schematic structural diagram of an automatic feeding device for a silo according to the present application;
reference numerals: 1. a storage bin; 2. a transfer track; 3. a transfer trolley; 4. a level gauge; 41. a measuring end; 5. a discharge port; 6. material loading transmission band.
Detailed Description
The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.
It should be noted that, in the present application, the embodiments and features of the embodiments may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1, the present application provides an automatic feeding device for storage bins, which is disposed above a plurality of storage bins 1 arranged along a first direction, and comprises:
the conveying track 2 is arranged above the bins 1 along the first direction;
a trolley 3, said trolley 3 being arranged on said transfer track 2 and being able to travel in a direction parallel to said first direction;
the monitoring module is arranged on the stock bin 1 and used for measuring the material quantity in the stock bin 1;
the input end of the comparison module is electrically connected with the output end of the detection module and is used for comparing the material quantity with a preset value;
and the input end of the control module is electrically connected with the output end of the comparison module, and the output end of the control module is electrically connected with the transfer trolley 3 and used for controlling the transfer trolley 3 to move.
Specifically, one end of the transfer rail 2 serves as a transfer starting point, and the transfer trolley 3 is parked at the transfer starting point when not being loaded.
Specifically, the control module further comprises a comparison unit and an output unit, wherein the input end of the comparison unit is electrically connected with the output end of the comparison module, the output end of the comparison unit is electrically connected with the input end of the output unit, and the output end of the output unit is electrically connected with the transfer trolley 3; the comparison unit is used for receiving the comparison result of the comparison module and generating a loading or unloading instruction, and the output unit is used for receiving the instruction of the comparison unit and generating a control signal and controlling the transfer trolley 3 to move to the position above the material bin 1 to be loaded and to load the material.
Used for receiving the comparison result of the comparison module and judging whether the feeding is needed
In one embodiment, the comparison module selects CRV100-L10F or CRV-8D-J and the control module selects S7-1200 (6 ES7214-1BG40-0XB 0).
The system further comprises an encoder, wherein the input end of the encoder is electrically connected with the output end of the control module, the output end of the encoder is electrically connected with the motor of the transfer trolley 3, and the encoder is used for calculating the number of turns of the motor of the transfer trolley 3 according to signals given by the control module so as to control the advancing distance of the transfer trolley 3.
In a certain embodiment, the encoder selects ohm dragon.
Further, the monitoring module includes a plurality of charge level indicator 4, 4 fixed mounting of charge level indicator be in 1 top of feed bin, the measuring end 41 of charge level indicator 4 stretches into the correspondence along vertical direction in 1 and extend to 1 bottom of feed bin.
Furthermore, the comparison module is provided with a preset value, the preset value comprises a highest limit and a lowest limit, when the material quantity value measured by a certain level indicator 4 is lower than the lowest limit, the transfer trolley 3 moves to the corresponding position of the storage bin 1 and starts to feed materials, and when the material quantity value measured by the level indicator 4 is higher than the highest limit, the transfer trolley 3 stops feeding materials.
Furthermore, the transfer trolley 3 is provided with two discharge ports 5 which are respectively positioned at two sides of the conveying track 2, so that the feeding speed can be higher on one hand, and the feeding can be more uniform on the other hand by arranging the two discharge ports 5.
Furthermore, two ends of the transmission track 2 are provided with limit switches, and output ends of the limit switches are electrically connected with input ends of the control module; in one embodiment, the limit switch may be a distance sensor, the distance sensor is provided with a safety distance, when the length of the transfer trolley 3 from the distance sensor is less than the safety distance, the distance sensor transmits a signal to the control module, and the control module controls the motor of the transfer trolley 3 to stop rotating, so as to prevent the transfer trolley 3 from rushing out of the transmission track 2.
Furthermore, mechanical limit is arranged at two ends of the conveying track 2, the mechanical limit is a butting column, and one end, close to the transfer trolley 3, of the butting column is wrapped with a cushion pad; by arranging the mechanical limit, the transfer trolley 3 can be stopped when running to the end part of the transmission track 2, and the transfer trolley 3 is further prevented from rushing out of the transmission track 2.
Furthermore, a feeding conveyor belt 6 is connected to the transfer trolley 3, one end of the feeding conveyor belt 6 is connected to the discharge port 5, and the other end of the feeding conveyor belt 6 is used for supplementing materials to the transfer trolley 3; the motor of the feeding conveying belt 6 is electrically connected with the output end of the control module, and the control module can control the feeding conveying belt 6 to start feeding and stop feeding.
Furthermore, the output end of the control module is electrically connected with a plurality of network cameras, the output end of each network camera is electrically connected with a display device, and each network camera is used for observing the material amount in the corresponding storage bin 1; when the corresponding storage bin 1 needs to be loaded, the control module controls the network camera to intercept and store the shot picture after receiving a signal needing to be loaded, and then pops up the monitoring picture on the display device, so that the environment in the storage bin 1 can be monitored, and the fault of the device can be conveniently found.
The working principle is as follows: the material level meter 4 monitors the material amount in the storage bin 1 in real time, the comparison module compares the material amount value monitored by the material level meter 4 with the preset value in real time, when the material amount value is lower than the lowest limit, the comparison module transmits a feeding signal obtained by a comparison result to the control module, the control module judges which storage bin 1 needs to be fed according to the transmitted signal, then sends a first control signal to the encoder, and the encoder calculates the number of turns of the motor of the transfer trolley 3, stops when the trolley moves to the position above the corresponding storage bin 1 from the transmission starting point of the transmission track 2 and starts feeding; along with the increase of the material quantity, when the numerical value of the material quantity is higher than the highest limit, the comparison module transmits a material feeding stopping signal of the comparison result to the control module, and the control module controls the transfer trolley 3 to stop feeding and move back to the transmission starting point of the transmission track 2; when a plurality of the bins 1 need to be loaded, the automatic bin loading device sequentially loads each bin 1 according to the steps.
The above description is only a preferred embodiment of the application and is illustrative of the principles of the technology employed. It will be appreciated by a person skilled in the art that the scope of the invention as referred to in the present application is not limited to the embodiments with a specific combination of the above-mentioned features, but also covers other embodiments with any combination of the above-mentioned features or their equivalents without departing from the inventive concept. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.
Claims (9)
1. The utility model provides a feed bin automatic feeding device, sets up in a plurality of feed bins (1) top of arranging along first direction and putting, its characterized in that includes:
a conveying track (2), wherein the conveying track (2) is arranged above a plurality of bins (1) along the first direction;
a trolley (3), said trolley (3) being arranged on said transfer track (2) and being able to travel in a direction parallel to said first direction;
the monitoring module is arranged on the stock bin (1) and is used for measuring the material quantity in the stock bin (1);
the input end of the comparison module is electrically connected with the output end of the monitoring module and is used for comparing the material quantity with a preset value;
the input end of the control module is electrically connected with the output end of the comparison module, and the output end of the control module is electrically connected with the transfer trolley (3) and used for controlling the transfer trolley (3) to move.
2. The automatic loading device of the storage bin as claimed in claim 1, further comprising an encoder, wherein the input end of the encoder is electrically connected with the output end of the control module, the output end of the encoder is electrically connected with the transfer trolley (3), and the encoder is used for controlling the travel distance of the transfer trolley (3).
3. The automatic loading device for the storage bin of claim 2, wherein the monitoring module comprises a plurality of level gauges (4), one level gauge (4) is arranged at the top of each storage bin (1), and a measuring end (41) of each level gauge (4) extends into the corresponding storage bin (1) along a vertical direction.
4. The automatic feeding device of the storage bin as claimed in claim 3, wherein preset values are set on the comparison module, the preset values comprise a highest limit and a lowest limit, and the lowest limit is a material quantity value when the material needs to be fed; the highest limit is a material quantity value when the feeding is stopped.
5. The automatic loading device of the storage bin according to claim 4, characterized in that the transfer trolley (3) is provided with two discharge ports (5) respectively located at two sides of the conveying track (2).
6. The automatic loading device of the silo according to claim 5, characterized in that both ends of the conveying track (2) are provided with limit switches for stopping the transfer trolley (3); the limit switch is electrically connected with the control module.
7. The automatic loading device for the storage bin of claim 6, wherein the two ends of the conveying track (2) are provided with mechanical limit positions.
8. The automatic loading device of the storage bin as claimed in claim 7, wherein a loading conveyor belt (6) is connected to the transfer trolley (3), and the loading conveyor belt (6) is used for supplementing materials to the transfer trolley (3).
9. The automatic loading device for the storage bin of claim 8, wherein an output end of the control module is electrically connected with a network camera, an output end of the network camera is electrically connected with a display device, and the network camera is used for observing the material amount in the storage bin (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221073397.3U CN218490673U (en) | 2022-05-07 | 2022-05-07 | Automatic feeding device for material bin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221073397.3U CN218490673U (en) | 2022-05-07 | 2022-05-07 | Automatic feeding device for material bin |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218490673U true CN218490673U (en) | 2023-02-17 |
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ID=85183309
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221073397.3U Active CN218490673U (en) | 2022-05-07 | 2022-05-07 | Automatic feeding device for material bin |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218490673U (en) |
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2022
- 2022-05-07 CN CN202221073397.3U patent/CN218490673U/en active Active
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