CN218478898U - Full-automatic shaping and cutting assembly line for arm type wavy cloth - Google Patents

Abstract

The utility model discloses a full-automatic design assembly line of tailorring of wavy cloth of arm-type relates to cloth processing technology field, including material frame, sewing device, draw gear, the material device that holds, humidification heating device, setting device, inspection cutting device and the numerical control device that sets up in order, draw gear, hold material device, humidification heating device, setting device and inspection cutting device and all be connected with numerical control device. Has the following beneficial effects: the utility model provides a technical scheme has set up humidification heating device, setting device and inspection cutting device, and the three forms the assembly line to receive the numerical control device control, the efficiency of processing (window) curtain or cloth is high, need not to carry the cloth many times, has practiced thrift the human cost simultaneously, has improved the efficiency of cloth processing.

Description

Full-automatic shaping and cutting assembly line for arm type wavy cloth

Technical Field

The utility model relates to a cloth processing technology field, concretely relates to full-automatic design of wavy cloth of arm-type is tailor assembly line.

Background

In the production process of the shaped curtain, the curtain needs to be heated and humidified before the curtain is shaped, and water is evaporated during shaping to shape the curtain. At present, the traditional humidification and heating processes are generally carried out separately, the processing efficiency is not high, and the moisture and heat are easy to lose; the traditional humidifying and heating device adopts point humidifying or point heating, and the humidifying and heating effect is not uniform; the traditional humidification heating device adopts a single-curtain processing mode, the single-curtain processing mode is that only one curtain can be processed by one device at the same time, and the next curtain can be processed by processing the curtain in the device firstly after the processing is finished, so that the efficiency of the single-curtain processing mode is lower.

The existing curtain shaping is generally manual shaping and adopts paper mould shaping or steel pipe shaping. 1. Adopt the paper mould to finalize the design, adopt comparatively stiff kraft paper promptly, make same shape according to the moulding size that needs of (window) curtain earlier, then move the paper mould to horizontal boarding machine and carry out high temperature design and handle, the paper membrane will harden, pastes the product in the paper membrane at last and carries out high temperature treatment and cooling, accomplishes the design, and the paper membrane can repetitious usage. However, the paper mould setting is a single curtain setting mode, the single curtain setting mode is that only one curtain can be processed by one paper mould or one setting device at the same time, and the formed curtain needs to be processed firstly after the setting is finished. The efficiency of the single curtain setting mode is low, the technical requirement on operators is high, the paper mould is worn in the setting process, the paper mould is required to be replaced when the paper mould is worn to a certain degree, the loss rate of the paper mould is very high, the energy efficiency ratio is very low, and the setting cost is high. 2. And (3) adopting steel pipe shaping, namely, preparing a steel pipe frame by using a plurality of stainless steel pipes as a mould, then placing the curtain on the steel pipe frame in a shape required by shaping, and then pushing the steel pipe frame into a shaping machine for vacuum high-temperature shaping. The curtain formed by the steel pipe has good forming effect, can achieve a lasting form, is still in a single curtain forming mode, and has low efficiency.

The curtain or cloth needs to be cut after shaping, the traditional mode is generally shaping in batches and then cutting in batches, the curtain or cloth needs to be carried for many times, and the efficiency is low.

For the problem that the processing efficiency of the curtain or cloth is low, an efficient solution is urgently needed.

SUMMERY OF THE UTILITY MODEL

1. Technical problem to be solved by the utility model

To the humidification heating of traditional (window) curtain or cloth, design and the technical problem that cutting efficiency is low on the low side, the utility model provides a full-automatic design assembly line of tailorring of wavy cloth of arm-type, it has set up humidification heating device, setting device and inspection cutting device, and the three forms the assembly line to controlled by numerical control device, the efficiency of processing (window) curtain or cloth is high, has practiced thrift the human cost simultaneously.

2. Technical scheme

In order to solve the above problem, the utility model provides a technical scheme does:

full-automatic design assembly line of tailorring of wavy cloth of arm-type, including material frame, sewing device, draw gear, holding material device, humidification heating device, setting device, inspection cutting device and the numerical control device that sets up in order, draw gear, holding material device, humidification heating device, setting device and inspection cutting device all are connected with the numerical control device, setting device is including relative parallel arrangement's first setting module and second setting module, first setting module is equipped with closed first chain, evenly distributed has first roller bearing on the first chain, be equipped with first clearance between the first roller bearing, second setting module is equipped with closed second chain, evenly distributed has the second roller bearing on the second chain, be equipped with the second clearance between the second roller bearing, second roller bearing department articulates there is movable arm group, movable arm group and first clearance fit.

Optionally, a roller shaft for placing the material is rotatably connected to the material rack.

Optionally, the sewing device is provided with a sewing machine.

Optionally, the traction device is rotatably connected with a power roller, the power roller is connected with a traction driving mechanism, and the traction driving mechanism is connected with the numerical control device.

As optionally, hold the material device including holding the material support, it has supplementary push mechanism to hold the rigid coupling on the material support, hold and be connected with the sprocket structure that is used for placing the material on the material support, sprocket structural connection has and holds material actuating mechanism, the bottom of holding the material support is equipped with detection mechanism, supplementary push mechanism with detection mechanism aligns along the direction of gravity.

Optionally, the material storage driving mechanism is connected to a numerical control device.

Optionally, the humidification heating device comprises a box body, the box body is provided with a humidification roller set, a humidification mechanism, a heating roller set, a heating mechanism and a heat preservation layer, the humidification mechanism is matched with the humidification roller set, the heating roller set is matched with the heating mechanism, the heating roller set comprises a plurality of rollers which are arranged in a staggered mode, and the heating roller set and the heating mechanism are located in the heat preservation layer.

Optionally, the humidifying mechanism and the heating mechanism are both connected to a numerical control device.

Optionally, the inspection cutting device comprises an inspection cutting support, the inspection cutting support is vertical, a raw material roller set, a power roller set, a cutting assembly and an inspection mechanism are arranged on the inspection cutting support, the raw material roller set is located at the bottom of the inspection cutting support, the power roller set and the cutting assembly are connected with a driving mechanism, and the inspection mechanism is a plate-shaped light source.

Optionally, the power roller set and the cutting assembly are both connected to a numerical control device.

3. Advantageous effects

Adopt the technical scheme provided by the utility model, compare with prior art, have following beneficial effect:

the technical proposal provided by the utility model is provided with the humidifying and heating device, the shaping device and the checking and cutting device, the three form a production line and are controlled by the numerical control device, the efficiency of processing the curtain or cloth is extremely high, and the labor cost is saved; the humidifying device and the heating device are integrated, so that the processing efficiency is improved, and the sealing structure and the heat-insulating layer are arranged to keep moisture and heat, so that the humidifying and heating effects are improved; the shaping device adopts a chain wheel structure to control the movable arm group and the rolling shaft to synchronously move, and the meshing structure of the movable arm group and the rolling shaft continuously and circularly moves, so that a product can be continuously shaped, and the shaping efficiency is greatly improved; the product is gradually cooled under the condition of keeping the waved shape, and the shaping effect is more ideal; no loss piece similar to a paper film exists in the shaping process, so that the cost is saved and the environment is protected; the checking and cutting device is combined with the checking mechanism and the cutting device, so that the processing procedure of the cloth is reduced, the cloth does not need to be carried for many times during checking and cutting, and the cloth processing efficiency is improved.

Drawings

Fig. 1 is a schematic structural view of an arm-type wavy cloth full-automatic shaping and cutting assembly line according to an embodiment of the present invention.

Fig. 2 is a schematic structural view of a material rack of the arm-type wavy cloth full-automatic shaping and cutting assembly line provided by the embodiment of the utility model.

Fig. 3 is a schematic structural view of a sewing device of an arm-type wavy fabric full-automatic shaping and cutting assembly line according to the embodiment of the present invention.

Fig. 4 is a schematic structural view of a traction device of an arm-type wavy cloth full-automatic shaping and cutting assembly line provided by the embodiment of the present invention.

Fig. 5 is a schematic structural view of a material storage device of an arm-type wavy cloth full-automatic shaping and cutting assembly line provided by the embodiment of the present invention.

Fig. 6 is a schematic structural view of a humidifying and heating device of an arm-type wavy cloth full-automatic shaping and cutting assembly line provided by the embodiment of the present invention.

Fig. 7 is a schematic structural view of a shaping device of the arm-type wavy cloth full-automatic shaping and cutting assembly line according to the embodiment of the present invention.

Fig. 8 is a schematic side view of the shaped cloth of the arm-type wavy cloth full-automatic shaping cutting assembly line according to the embodiment of the present invention.

Fig. 9 is a schematic structural view of an inspection and cutting device of the arm-type wavy cloth full-automatic shaping and cutting assembly line according to the embodiment of the present invention.

1. A material rack; 2. a sewing device; 3. a traction device; 4. a material storage device; 401. a material storage bracket; 402. a driven wheel; 403. a driving wheel; 404. a chain; 40401. a horizontal axis; 405. storing and distributing materials; 406. an auxiliary pushing mechanism; 40601. pushing the end; 407. a detection mechanism; 408. a material storage driving mechanism; 5. a humidifying and heating device; 501. a box body; 502. a humidifying roller set; 50201. a first humidifying roller; 50202. a second humidifying roller; 503. heating the roller set; 504. an outlet roller set; 505. a humidifying mechanism; 506. a heating mechanism; 507. a heat-insulating layer; 508. humidifying and heating the cloth; 6. a shaping device; 601. a shaping driving mechanism; 602. a first sizing module; 60201. a first drive wheel; 60202. a first driven wheel; 60203. a first chain; 60204. a first roller; 60205. a first gap; 603. a second sizing module; 60301. a second drive wheel; 60302. a second driven wheel; 60303. a cushion pad; 60304. a second chain; 60305. a second roller; 60306. a second gap; 60307. a movable arm group; 604. a cooling mechanism; 605. setting the fabric; 7. inspecting the cutting device; 701. inspecting the cutting support; 702. a raw material roller set; 703. a framing roller; 704. a deviation rectifying roller; 705. a side monitor; 706. a first power roller set; 707. a vertical cutting component; 70701. a first vertical cutting mechanism; 70702. a second vertical cutting mechanism; 708. a transverse cutting assembly; 709. a second power roller set; 7010. a checking mechanism; 8. and (5) a numerical control device.

Detailed Description

For a further understanding of the present invention, reference will be made to the following detailed description taken in conjunction with the accompanying drawings and examples.

The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and are not limiting of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings. The utility model discloses in words such as first, second, be for the description the utility model discloses a technical scheme is convenient and set up, does not have specific limited action, is general finger, right the technical scheme of the utility model does not constitute limited action. It should be noted that, in the present application, the embodiments and features of the embodiments may be combined with each other without conflict. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. The technical solutions in the same embodiment and between the technical solutions in different embodiments can be arranged and combined to form a new technical solution without contradiction or conflict, which is all within the scope of the present invention.

Example 1

With reference to fig. 1-4 and fig. 7-8, the arm-type wave-shaped cloth full-automatic shaping and cutting assembly line includes a material rack 1, a sewing device 2, a traction device 3, a material storage device 4, a humidifying and heating device 5, a shaping device 6, an inspection and cutting device 7 and a numerical control device 8, which are sequentially arranged, wherein the traction device 3, the material storage device 4, the humidifying and heating device 5, the shaping device 6 and the inspection and cutting device 7 are all connected with the numerical control device 8, the shaping device 6 includes a first shaping module 602 and a second shaping module 603 which are relatively arranged in parallel, the first shaping module 602 is provided with a closed first chain 60203404, first rollers 60204 are uniformly distributed on the first chain 60203404, a first gap 60205 is arranged between the first rollers 60204, the second shaping module 603 is provided with a closed second chain 60304404, second chains 3262 zxft 32305 are uniformly distributed on the second chain 60304404, and a second roller 321 is provided with a roller 32305 for placing materials thereon. The cloth is stored in a rolled state before being processed, and the cloth is placed on the material rack 1 when the cloth needs to be processed. The roller can be used for facilitating continuous feeding of the cloth.

The sewing device 2 is provided with a sewing machine. The sewing device 2 is used for sewing the curtain hem.

The traction device 3 is rotatably connected with a power roller, the power roller is connected with a traction shaping driving mechanism 601, and the traction shaping driving mechanism 601 is connected with the numerical control device 8. In this embodiment, the two power rollers are arranged and clamped oppositely to pull the cloth by friction. Draw gear 3 provides power for the removal of cloth, practices thrift the manpower, has improved the efficiency of cloth processing. And the second roller 60305 is hinged with a movable arm group 60307, and the movable arm group 60307 is matched with the first gap 60205.

The shaping device 6 comprises a first shaping module 602 and a second shaping module 603 which are arranged in parallel relatively, the first shaping module 602 and the second shaping module 603 are both in a conveying belt shape, the second shaping module 603 is connected to a moving tool, the first shaping module 602 is provided with a closed first chain 60203404, first rollers 60204 are uniformly distributed on the first chain 60203404, first gaps 60205 are arranged between the first rollers 60204, the second shaping module 603 is provided with a closed second chain 60304404, second rollers 60305 are uniformly distributed on the second chain 60304404, second gaps 60306 are arranged between the second rollers 60305, a movable arm group 60307 is hinged at the position of the second rollers 60305, and the movable arm group 60307 is matched with the first gaps 60205. The first sizing module 602 is down, the second sizing module 603 is up, and a sizing cloth 605 is placed on top of the first sizing module 602. The setting cloth 605 may be a curtain, a paper film or other fabrics, in this embodiment, the setting cloth 605 is a curtain, and the main application direction is also the production and setting of the curtain. The movable tool is a combined tool of a sliding block mechanism and an air cylinder, or a combined tool of a sliding block mechanism and a motor, or a mechanical arm, or other movable tools. The movable arm group 60307 comprises a single movable arm unit, all of which collectively form the movable arm group 60307. The moving tool is used for moving the second sizing module 603 and controlling the distance between the first sizing module 602 and the second sizing module 603, and the distance between the first sizing module 602 and the second sizing module 603 is used for controlling the depth of the movable arm unit inserted into the first gap 60205, so as to control the sizing shape of the sizing cloth 605, such as the depth of the wave shape and the angle of the turning point. The second shaping module 603 is similar to the first shaping module 602 in structure, the movable arm unit is hinged to the second roller 60305, and the plurality of movable arm units and the plurality of second rollers 60305 are uniformly distributed on the second chain 60304404. With the rolling of the second chain 60304404, the movable arm unit can take two forms: in the first mode, the movable arm unit is positioned above the second shaping module 603, and since the second driven wheel 60302402 is a starting point above the second shaping module 603, the movable arm unit moves and rises from the starting point and then lies down toward the second driven wheel 60302402; in the second mode, the movable arm unit moves to the second driving wheel 60301403 and falls, the movable arm unit is located below the second shaping module 603, and the movable arm unit is perpendicular to the second chain 60304404 when viewed from the side. The movable arm unit in the second configuration is inserted into the first gap 60205 to form an engagement structure with the first roller 60204 for shaping the setting cloth 605. The first rollers 60204 support the setting cloth 605, and the setting cloth 605 hangs down in the first gap 60205 between the first rollers 60204 to form an approximately wave shape because the side of the hanging part of the setting cloth 605 is U-shaped, and the setting cloth 605 is finally set to be W-shaped. The movable arm unit inserted into the first gap 60205 solves this problem in that the movable arm unit stretches the set cloth 605 downward, a drooping portion of the set cloth 605 is straightened, and the side surface of the set cloth 605 takes a "W" shape.

When one of the first and second sizing modules 602 and 603 is stuck, the first and second sizing modules 602 and 603 move relatively, the movable arm set 60307 moves relatively to the first gap 60205, and if the movable arm set 60307 is fixed on the second chain 60304404, the movable arm set 60307 interferes with the first roller 60204 and collides with the first roller 60204, thereby damaging the structures of the first and second sizing modules 602 and 603. The movably disposed set of moving arms 60307 facilitates protecting the structure in the event of an emergency jam.

The shaping device 6 further comprises a shaping driving mechanism 601 and a cooling mechanism 604, wherein the shaping driving mechanism 601 is connected with a first shaping module 602 and a second shaping module 603; the cooling mechanism 604 is located at the exit end of the shaped cloth 605 of the first shaping module 602. In this embodiment, the shaping driving mechanism 601 is a motor. The outlet end of the shaping cloth 605 of the first shaping module 602 is one end close to the first driven wheel 60202402, the length of the first shaping module 602 is longer than that of the second shaping module 603, and one end of the first driven wheel 60202402 is provided with a section of extra length for cooling. In this embodiment, the cooling mechanism 604 may be a fan, or may be a cooling mechanism 604 such as a heat pipe. The fan cost is lower, and the cooling tube needs to lay the pipeline cost higher.

The first sizing module 602 comprises a first driving wheel 60201403 and a first driven wheel 60202402, the first driving wheel 60201403 is in transmission connection with the sizing driving mechanism 601, and the first driving wheel 60201403 and the first driven wheel 60202402 are both matched with the first chain 60203404. The first chain 60203404 is closed, a first driving wheel 60201403 and a first driven wheel 60202402 are arranged in the closed ring, the first driving wheel 60201403 and the first driven wheel 60202402 are located at two ends of the first sizing module 602, the first driving wheel 60201403 drives the first chain 60203404 to roll, and the first driven wheel 60202402 is used for limiting, so that the first sizing module 602 is kept parallel to the second sizing module 603.

The first driving wheel 60201403 and the first driven wheel 60202402 are both provided with first grooves which are uniformly distributed on the circumference, and the first grooves are matched with the first roller 60204. The first grooves are provided in plurality, and the distance between the first grooves is the same as the distance between the first rollers 60204. Therefore, when the first driving wheel 60201403 and the first driven wheel 60202402 roll, the first grooves can be correspondingly engaged with the first rollers 60204 one by one, and the first chain 60203404 is prevented from sliding out of position. The second driving wheel 60301403 and the second driven wheel 60302402 are provided with second grooves which are uniformly distributed on the circumference, and the second grooves are matched with the second rolling shaft 60305. The principle of the second groove fitting with the second roller 60305 is the same as the first groove.

The second shaping module 603 comprises a second driving wheel 60301403 and a second driven wheel 60302402, the second driving wheel 60301403 is in transmission connection with the shaping driving mechanism 601, and the second driving wheel 60301403 and the second driven wheel 60302402 are both matched with the second chain 60304404. The second chain 60304404 is closed, a second driving wheel 60301403 and a second driven wheel 60302402 are arranged in the closed ring, the second driving wheel 60301403 and the second driven wheel 60302402 are located at two ends of the second sizing module 603, the second driving wheel 60301403 drives the second chain 60304404 to roll, and the second driven wheel 60302402 is used for limiting, so that the second sizing module 603 is kept parallel to the first sizing module 602.

The second driving wheel 60301403 is provided with cushions 60303 with uniformly distributed circumferences, the number of the cushions 60303 is equal to that of the second grooves, the cushions 60303 are adjacent to the second grooves, the diameter of the distribution circle at the outermost end of the cushions 60303 is larger than that of the second grooves, and the cushions 60303 are matched with the first gap 60205. The cushion 60303 is a soft strip, for example a plastic strip, the cushion 60303 is parallel to the second groove and the movable arm unit, and the cushion 60303 is used for jacking up the movable arm unit before the movable arm unit rotates by means of the hinge structure at the second roller 60305. If the cushion 60303 is not provided, the movable arm unit rotates along with the second driving wheel 60301403 and the second chain 60304404 moves to fall, the movable arm unit turns over in the falling process, the turning fulcrum is a hinge structure at the second roller 60305, the gravity of the movable arm unit completely applies force to the turning fulcrum, and the fulcrum is very easily damaged. And the cushion 60303 is arranged, and a force which is opposite to the gravity of the movable arm unit is formed at the position close to the fulcrum, so that the pressure of the fulcrum is reduced, and the probability of damage of the fulcrum is reduced. The soft cushion 60303 can reduce the instant impact force for jacking the movable arm unit, reduce the damage probability of the cushion 60303 and the movable arm unit, and prolong the service life of the cushion 60303 and the movable arm unit.

The first gap 60205 and the second gap 60306 have the same width. That is, the interval between the first rollers 60204 is equal to the interval between the second rollers 60305, and since the movable arm units are hinged at the second rollers 60305, that is, the interval between the movable arm units is equal to the interval between the first rollers 60204, that is, the number of the movable arm units is equal to the number of the first gaps 60205 within a distance of one end, and the movable arm units are distributed in one-to-one correspondence, it is convenient for each movable arm to be uniformly inserted into the first gap 60205. And a shaping shaft is arranged at the end part of the movable arm unit. In the shaping process, the end of the movable arm unit is in contact with the shaping cloth 605 and has a powerful effect, if the end of the movable arm unit has a sharp part, the shaping cloth 605 can be damaged in the shaping process, so that a shaping shaft is additionally arranged at the end of the movable arm unit, and the surface of the shaping shaft is a curved surface, so that the shaping cloth 605 can be protected. The diameter of the shaping shaft is the same as the curvature of the turning point of the wave shape of the shaping cloth 605, and the diameter of the shaping shaft is determined according to the curvature of the turning point of the wave shape of the shaping cloth 605.

The whole working process is as follows:

the cloth sequentially passes through a material frame 1, a sewing device 2, a traction device 3, a material storage device 4, a humidifying and heating device 5, a shaping device 6 and an inspection cutting device 7, and the cloth which is cut and shaped is output from the inspection cutting device 7. The sewing device 2 is used for sewing the lower hem of the curtain, the traction device 3 provides power for the movement of the cloth, the material storage device 4 is used for temporarily storing the cloth, the humidifying and heating device 5 is used for humidifying and heating the cloth, the shaping device 6 is used for shaping the cloth, and the inspecting and cutting device 7 is used for inspecting and cutting the cloth. The traction device 3, the material storage device 4, the humidifying and heating device 5, the shaping device 6 and the inspection and cutting device 7 are all controlled by the numerical control device 8, and the numerical control device 8 controls the cloth traction speed of the traction device 3, the start and stop of the material storage device 4, the start and stop and power of the humidifying and heating device 5, the shaping speed of the shaping device 6 and the cutting speed of the inspection and cutting device 7. The above factors are regulated and controlled by the numerical control device 8 and are matched with each other, so that the efficient processing of the cloth is kept and the cloth is prevented from being damaged or clamped in the device.

Example 2

With reference to fig. 5, compared with the technical solution of embodiment 1, the arm type wave-shaped cloth full-automatic sizing and cutting assembly line of this embodiment can be improved as follows: hold material device 4 including holding material support 401, it has supplementary push mechanism 406 to hold the rigid coupling on the material support 401, hold and be connected with the sprocket structure that is used for placing and holds material cloth 405 on the material support 401, the sprocket structural connection has holds material actuating mechanism 408, the bottom of holding material support 401 is equipped with detection mechanism 407, supplementary push mechanism 406 with detection mechanism 407 aligns along the direction of gravity.

The material storage driving mechanism 408 is connected to the numerical control device 8.

The material storage support 401 is used for supporting parts of the rolling material storage frame and plays a role of a framework. The auxiliary pushing mechanism 406 is fixedly connected above the material storage bracket 401 and used for pushing the material storage cloth 405 downwards. Hold material cloth 405 for the state of spreading out when placing structural part of sprocket, the state of spreading out is unfavorable for the increase roll to hold the material amount that holds of work or material rest, but hold material cloth 405 self weight when spreading out not big, can't hang down naturally in the sprocket structure, so set up supplementary push mechanism 406 and will hold material cloth 405 propelling movement downwards, overcome the frictional force that holds material cloth 405 and sprocket structure. Hold material cloth 405 flagging to a certain extent after, hold material cloth 405 self to have enough flagging weight, do not need supplementary push mechanism 406 to continue the propelling movement this moment, hold material cloth 405 flagging to holding material support 401 bottom naturally. Sprocket structure is used for placing holds material cloth 405 to sprocket structure can roll, will hold material cloth 405 from the one end transportation to the other end that the work or material rest was held in the roll. Material storage cloth 405 enters from one end of the rolling material storage frame and is output from the other end of the rolling material storage frame, and the material storage cloth 405 is output and then is taken away by a subsequent processing machine or a person. The sprocket arrangement is driven and controlled by the accumulator drive mechanism 408. The detection mechanism 407 is used for detecting whether the material storage cloth 405 droops to the bottom of the material storage bracket 401, and if the detection mechanism 407 sends a signal, the sprocket structure needs to roll; if the detection mechanism 407 does not send a signal, waiting for the material storage cloth 405 to continue to droop to the bottom of the material storage bracket 401. The auxiliary pushing mechanism 406, the detecting mechanism 407 and the drooping material storage cloth 405 are located on the same straight line, and the straight line is along the gravity direction, which accords with the drooping physical property of the material storage cloth 405 along the gravity direction. The detection mechanism 407, the auxiliary pushing mechanism 406 and the material storage driving mechanism 408 are all connected with a controller. The actions of the detection mechanism 407, the auxiliary pushing mechanism 406 and the material storage driving mechanism 408 are controlled by a controller, the detection mechanism 407 sends a signal to the controller after detecting the material storage and distribution 405 at a certain distance, the controller feeds back the signal, and the material storage driving mechanism 408 controls the distance of the chain wheel structure rolling by one grid. The controller then controls the auxiliary pushing mechanism 406 to push the storage cloth 405 again.

The sprocket structure includes a driven wheel 402, a driving wheel 403 and a chain 404, and the driven wheel 402 and the driving wheel 403 are both engaged with the chain 404. The driven pulley 402, the driving pulley 403 and the chain 404 cooperate to form a conventional sprocket structure.

The chain 404 is provided with uniformly distributed transverse shafts 40401, and the transverse shafts 40401 are parallel. The horizontal shaft 40401 is used for placing the storage cloth 405, and the storage cloth 405 after being placed is hung on the horizontal shaft 40401. A gap is provided between the lateral shafts 40401, and the material accumulation cloth 405 hangs down in the gap, increasing the amount of material accumulation. Each gap is a grid, the total material storage amount of the rolling material storage rack depends on the drooping depth of the material storage cloth 405 in each grid and the grid number, and the deeper the depth is, the more the grid number is, the larger the total material storage amount is.

In this embodiment, the pushing end 40601 needs to extend into the space between the transverse shafts 40401 to push the storage cloth 405 downward, so the pushing end 40601 matches the space between the transverse shafts 40401.

In this embodiment, the driving wheel 403 is connected to the material storage driving mechanism 408 through a belt structure. The material storage driving mechanism 408 is a motor.

The driven wheel 402 and the driving wheel 403 are regular polygons. The side length of the driven wheel 402 and the driving wheel 403 is the same as the distance length of the transverse shaft 40401. The sprocket structure is driven by the material storage driving mechanism 408, the rolling distance is one grid of length, and the material storage cloth 405 in one grid rolls after being fully stored.

The auxiliary pushing mechanism 406 is provided with a driving structure and a telescopic pushing end portion 40601, the driving structure is connected with the pushing end portion 40601, and the auxiliary pushing mechanism 406 is connected with the pushing end portion 40601 in a sliding manner. In this embodiment, the pushing action of the auxiliary pushing mechanism 406 is as follows: the push end 40601 moves downward a distance that is% of the height of the sprocket structure, and then the push end 40601 retracts above the sprocket structure. The driving structure is a cylinder, and the cylinder is connected to and controlled by the controller. The surface of the pushing end portion 40601 is a curved surface, and the material storage cloth 405 can be protected from being scratched when contacting the material storage cloth 405.

The detecting mechanism 407 is a sensor. More specifically, in the present embodiment, the detection mechanism 407 is an infrared sensor. The infrared sensor includes an optical system, a detection element, and a conversion circuit. The optical system can be classified into a transmissive type and a reflective type according to the structure. The detecting element can be divided into a thermosensitive detecting element and a photoelectric detecting element according to the working principle. Because the material storage cloth 405 is not necessarily high temperature, the technical scheme adopts a photoelectric detection element, which is a photosensitive element commonly used and is generally made of the material storage cloth 405 doped with lead sulfide, lead selenide, indium arsenide, antimony arsenide, mercury cadmium telluride ternary alloy, germanium, silicon and the like. The detection mechanism 407 sends a signal when the storage cloth 405 reaches the bottom of the storage support 401.

Storage working principle:

it holds the work or material rest to hold material cloth 405 from the left side entering roll, it lays on chain 404 to hold material cloth 405, because hold there is frictional force between material cloth 405 and the chain 404 and hold material cloth 405 self and have certain hardness, it can't droop to hold material cloth 405 in the clearance of cross axle 40401, the controller starts supplementary push mechanism 406 with holding material cloth 405 propelling movement in the clearance of cross axle 40401, hold material cloth 405 hang down to holding material support 401 bottom naturally after the propelling movement of certain degree of depth, withdrawal initial position after supplementary push mechanism 406's propelling movement tip 40601 propelling movement finishes, prepare the propelling movement of next check. Hold material cloth 405 and hang down naturally and hold material support 401 bottom back detection mechanism 407 and send a signal, the controller receives the signal after control hold material actuating mechanism 408 with the distance of a check of sprocket structure roll, then carry out the material process of holding of a new check.

The material taking working principle is as follows:

it can to hold material distribution 405 upwards to take away from the right side that rolls and hold the work or material rest.

Example 3

With reference to fig. 6, compared with the technical solution of embodiment 1, the arm type wave-shaped cloth full-automatic sizing and cutting assembly line of the present embodiment can be improved as follows: the humidifying and heating device 5 comprises a box body 501, the box body 501 is provided with a humidifying roller set 502, a humidifying mechanism 505, a heating roller set 503, a heating mechanism 506 and a heat preservation layer 507, the humidifying mechanism 505 is matched with the humidifying roller set 502, the heating roller set 503 is matched with the heating mechanism 506, the heating roller set 503 comprises a plurality of rollers which are arranged in a staggered mode, and the heating roller set 503 and the heating mechanism 506 are located in the heat preservation layer 507.

The humidifying mechanism 505 and the heating mechanism 506 are both connected to the numerical control device 8.

The humidifying roller group 502 is used for spreading the humidifying and heating cloth 508 so that the humidifying mechanism 505 can spray the humidifying and heating cloth 508. The roller cooperation of humidification roller set 502 and heating roller set 503 is convenient for humidification heating cloth 508 from humidification roller set 502 humidification accomplish the back can directly move to heating roller set 503 in heat, with the time interval of humidification and heating shorten greatly, improved the efficiency of humidification heating. The humidifying/heating fabric 508 moves in the heating roller group 503, and the heating roller group 503 has a plurality of rollers arranged alternately, so that the humidifying/heating fabric 508 can be sufficiently heated by the heating mechanism 506 during movement, and the humidifying/heating fabric 508 can be heated more uniformly and the heating efficiency can be improved. The heat insulation layer 507 is used for keeping heat, the box body 501 which is similar to the closed box body can keep moisture, and the humidifying and heating cloth 508 has good humidifying and heating effects in the integrated heating and humidifying device. In this embodiment, the box 501 is rectangular and is placed vertically, the humidifying mechanism 505 and the humidifying roller set 502 are arranged outside the box 501, the heating mechanism 506 is provided with two sets, one set is located at the top position inside the box 501, the other set is located at the bottom position inside the box 501, and the rollers of the heating roller set 503 are arranged in a vertically staggered manner. The box 501 is rectangular and is vertically positioned to reduce the footprint of the device. Because humidification mechanism 505 is the spraying humidification, has unnecessary aqueous vapor or moisture, easily produces ponding in humidification mechanism 505 department, sets up humidification mechanism 505 in the box 501 outside can avoid the difficult clearance of ponding in the box 501. The two sets of heating mechanisms 506 disposed at opposite top and bottom positions can improve the efficiency and uniformity of heating the humidified heating cloth 508. The box 501 is rectangular and is vertically arranged, and rollers of the heating roller group 503 are arranged in a vertically staggered manner, so that the humidifying and heating cloth 508 can be spread to a large area, and the efficiency and uniformity of heating the humidifying and heating cloth 508 are improved.

The humidifying roller set 502 includes a first humidifying roller 50201 and a second humidifying roller 50202, and the first humidifying roller 50201 and the second humidifying roller 50202 are located at both ends of the humidifying mechanism 505. The humidifying/heating fabric 508 is positioned between the first humidifying roller 50201 and the second humidifying roller 50202, and the humidifying mechanism 505 is also positioned between the first humidifying roller 50201 and the second humidifying roller 50202, so that the humidifying process can be conveniently and efficiently performed.

An inlet is formed in the box 501 at the second humidifying roller 50202. The humidifying heating cloth 508 moves from the humidifying roller group 502 to the heating roller group 503 through the inlet.

The inlet is aligned with one of the rollers of the set of heated rollers 503. The inlet is aligned with one of the rollers of the heating roller set 503 so that the humidifying and heating cloth 508 does not contact the case 501 when passing through the inlet, thereby reducing friction and damage of the humidifying and heating cloth 508.

The humidifying mechanism 505 is provided with a plurality of uniformly arranged sprayers. The plurality of uniformly arranged sprayers can make the humidifying and heating cloth 508 more uniformly and efficiently humidified.

The heating mechanism 506 is provided with multiple faces and arranged opposite to each other in pairs. In this embodiment, two sets of heating mechanisms 506 are disposed at the top and bottom positions, which are opposite to each other, so as to improve the efficiency and uniformity of heating, humidifying and heating the cloth 508.

The area of the heating mechanism 506 covers the heating roller group 503. The humidifying/heating fabric 508 moves on the heating roller group 503, and the area of the heating mechanism 506 covers the heating roller group 503, that is, all of the humidifying/heating fabric 508, so that all of the humidifying/heating fabric 508 can be heated, and the heating efficiency of the humidifying/heating fabric 508 can be improved.

Comprises an outlet roller group 504, and the box 501 at the outlet roller group 504 is provided with an outlet. The outlet is used for outputting the humidifying and heating cloth 508 after humidifying and heating.

The outlet is aligned with one of the rollers of the set of heating rollers 503. The outlet is aligned with one roller of the heating roller group 503, so that the humidifying and heating cloth 508 does not contact the box 501 when passing through the outlet, and the friction and damage of the humidifying and heating cloth 508 are reduced.

Support legs are arranged below the box body 501. The feet are used to support the tank 501 and, due to the humidifying mechanism 505, water may build up on the ground. For shallow accumulated water, the support legs can prevent the box body 501 from being soaked in the accumulated water, and the box body 501 is protected.

Example 4

With reference to fig. 9, compared with the technical solution of embodiment 1, the arm type wave-shaped cloth full-automatic sizing and cutting assembly line of this embodiment can be improved as follows: the inspection cutting device 7 comprises an inspection cutting support 701, the inspection cutting support 701 is vertical, a raw material roller set, a power roller set, a cutting assembly and an inspection mechanism 7010 are arranged on the inspection cutting support 701, the raw material roller set is located at the bottom of the inspection cutting support 701, the power roller set and the cutting assembly are connected with a driving mechanism, and the inspection mechanism 7010 is a plate-shaped light source.

The power roller group and the cutting assembly are connected to a numerical control device 8.

The check cutting support 701 is used to support all the components of the check cutting device 7, and the check cutting device 7 can reduce the floor space and can flatten the cloth material by using gravity in the process of cutting the cloth material. The raw material roller set is used for placing uncut cloth, the uncut cloth is in a rolling state, the raw material roller set is provided with two rollers for supporting the cloth on the cloth, support is provided, the cloth can roll, and the cloth can be normally taken away by the inspection cutting device 7 for cutting. The power roller set is used to power the movement of the cloth in the inspection and cutting device 7. The cutting assembly is used for cutting cloth. The checking mechanism 7010 is a plate-shaped light source, the cloth passes through the checking mechanism 7010 before the cloth is cut, the defects such as holes and wire jumping on the cloth can be clearly seen by naked eyes with the help of the checking mechanism 7010, and the defects of the cloth are checked manually and the positions of the defects are calibrated. The actions of the power roller group and the cutting assembly are controlled by a numerical control device 8.

The cutting assembly comprises a vertical cutting assembly 707 and a transverse cutting assembly 708 which are both connected to the checking cutting support 701 in a sliding mode, the vertical cutting assembly 707 is provided with a vertical blade, and the transverse cutting assembly 708 is provided with a transverse blade.

The vertical cutting component 707 is used for vertically cutting cloth, and the horizontal cutting component 708 is used for horizontally cutting cloth. The vertical cutting assembly 707 and the horizontal cutting assembly 708 are both connected to the checking and cutting support 701 through an electric sliding table, so that the vertical cutting assembly 707 and the horizontal cutting assembly 708 can slide, cloth with different shapes and sizes can be cut more flexibly, and the application range of the checking and cutting device 7 is exaggerated. The electric sliding table is one of linear sliding tables, is also commonly called as an electric cylinder, a linear module and the like in industry, is formed by combining the linear sliding table and a motor drive, and is a mature technology in the prior art. The electric slide table can drive the workpiece to move linearly and is controlled by the numerical control device 8 in the embodiment. The cutter head part of the transverse cutting component 708 runs left and right through the electric sliding table and receives an instruction of the numerical control device 8, when the cutting height runs to a set height, the cloth stops running temporarily, the cutter head part of the transverse cutting component 708 starts to work, the cloth slides from left to right to complete transverse cutting, after the transverse cutting is completed, the power roller group returns to run, and the next piece of cloth is cut continuously.

The vertical cutting assembly 707 comprises a first vertical cutting mechanism 70701 and a second vertical cutting mechanism 70702, the first vertical cutting mechanism 70701 is provided with a plurality of cutter head parts, the second vertical cutting mechanism 70702 is provided with an electric sliding table used for sliding, and the electric sliding table is provided with the cutter head parts.

The first set of vertical cutting assemblies 707 provides a plurality of cutter head assemblies for cutting smaller size and larger number of fabric. The second vertical cutting mechanism 70702 is arranged below the first vertical cutting mechanism 70701 and is controlled by the numerical control device 8, a cutter head part of the second vertical cutting mechanism 70702 moves to a corresponding position through the electric sliding table according to the width of an input single sheet to start cutting, the cutter head part stops working after vertical cutting is finished according to the set height of the single sheet, the cutting width of the next sheet is automatically read, the cutter head part moves to a corresponding position, and vertical cutting of the next sheet is started. The electric sliding table is used for moving the cutter head part of the second vertical cutting mechanism 70702.

The power roller set includes first power roller set 706 and second power roller set 709, first power roller set 706 is connected with first motor, second power roller set 709 is connected with the second motor, first power roller set 706 with second power roller set 709 is the double roller structure of relative clamp.

The first power roller group 706 and the second power roller group 709 are arranged to clamp and level the fabric, the leveling of the fabric is beneficial to improving the cutting effect of the fabric, the cutting size of the fabric is more accurate, and the damage probability of the fabric is reduced.

The vertical trim assembly 707 is positioned between the first power roller set 706 and the second power roller set 709.

The cloth between the first power roller group 706 and the second power roller group 709 is the most flat, and the vertical cutting component 707 is arranged between the first power roller group 706 and the second power roller group 709, so that the cutting effect of the cloth is improved, and the cutting size of the cloth is more accurate. The sidecut assembly 708 is positioned below the second set of power rollers 709.

After the transverse cutting assembly 708 cuts the fabric, the fabric is separated, the fabric below the transverse cutting assembly 708 falls down, the transverse cutting assembly 708 is arranged below the second power roller set 709, the second power roller set 709 is the last power roller set in the inspection cutting device 7, the fabric is not pulled subsequently, the fabric cannot be directly torn when transversely cut, and the fabric is guaranteed to be transversely cut neatly.

The top of the inspection cutting support 701 is provided with a framing roller 703.

The top of the inspection cutting support 701 is provided with a framing roller 703, raw material cloth is in a rolling state, the surface of the raw material cloth is not completely flat, the framing roller 703 is arranged to enable the cloth to be better unfolded, and in the cloth lifting process, the inspection of the cloth is completed, so that conditions are provided for cloth inspection.

The inspection mechanism 7010 is parallel to the cloth passing through the raw material roller group and the framing roller 703.

The inspection mechanism 7010 is a plate-shaped light source, and is parallel to the cloth passing through the raw material roller set and the framing roller 703, so that the cloth is irradiated more uniformly by the light source, the difference between the flaw of the cloth and the normal cloth is more easily identified, and the efficiency and accuracy of cloth inspection are improved.

Including rectifying roller 704 and side monitor 705, side monitor 705 is located rectifying roller 704's below, side monitor 705 rigid coupling in the side of inspection cutting support 701, side monitor 705 is connected in numerical control device 8.

The side monitor 705 is a distance sensor for detecting the edge distance between the cloth and the inspection cutting frame 701 to adjust the angle of the rectification roller 704 to ensure that the cloth is always vertical and keeps a fixed distance from the inspection cutting frame 701 on the left side to move downwards, so that the size of the cloth to be cut and the moving position of the cutting assembly can be conveniently determined, and the cutting effect can be improved. Side monitor 705 is fixed in inspection cutting support 701, so side monitor 705 only needs to detect the distance of itself and cloth, and the distance that detects the cloth when side monitor 705 is different from the default can send signal to numerical control device 8, and numerical control device 8 will adjust the angle of rectifying roller 704, and the angle change of rectifying roller 704, the cloth receives the effort of rectifying roller 704 and will change to lead to the position of cloth. Both ends of the rectification roller 704 are connected with the inspection cutting support 701 through an electric sliding table in a sliding mode, and the electric sliding table is connected with the numerical control device 8.

The principle of the angle adjustment of the rectification roller 704 is that electric sliding tables are arranged at two ends and connected to the numerical control device 8, and the rectification roller 704 can be inclined to the left by a certain angle by the numerical control device 8 moving the electric sliding table at the left end downwards or moving the electric sliding table at the right end upwards, otherwise, the rectification roller 704 can be inclined to the right by a certain angle.

The working principle is as follows:

the cloth enters the power roller group and the cutting assembly from the raw material roller group through the inspection mechanism 7010, the framing roller 703, the rectification roller 704 and the side monitor 705, the defect inspection of the cloth is firstly carried out, the position of the defect is marked, and the cloth is discarded. After the inspection, the position of the cloth is adjusted by the rectification roller 704 and the side monitor 705, so that the cloth is flat and moves downwards with a fixed distance from the left side of the inspection cutting bracket 701. The fabric passes over a first set of powered rollers 706. Then the cloth enters a cutting assembly, a first vertical cutting mechanism 70701 is mainly used for cutting the cloth with the same width, the cutter is moved left and right to the position according to the position preset by the numerical control device 8, the cutter head part moves fast, and vertical cutting of the cloth is completed in the downward moving process. The second vertical cutting mechanism 70702 is arranged below the first vertical cutting mechanism 70701, and according to the width of a single piece of cloth input on the numerical control device 8, the cutter head part of the second vertical cutting mechanism 70702 is moved to a corresponding position by an electric sliding table to start cutting, and stops working after vertical cutting is finished, and the cutting width of the next piece of cloth is automatically read and is moved to the corresponding position to start vertical cutting of the next piece of cloth. The fabric enters a second powered roller set 709. The cutter head part of the transverse cutting component 708 runs left and right through the electric sliding table and receives an instruction of the numerical control device 8, when the cutting height runs to a set height, the cloth stops running temporarily, the cutter head part of the transverse cutting component 708 starts to work, the cloth slides from left to right to complete transverse cutting, after the transverse cutting is completed, the power roller group returns to run, and the next piece of cloth is cut continuously.

The present invention and its embodiments have been described above schematically, and the description is not limited thereto, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art should understand that without departing from the spirit of the present invention, the person skilled in the art should not inventively design the similar structural modes and embodiments to the technical solution, and all shall fall within the protection scope of the present invention.

Claims (10)

1. Full-automatic design assembly line of tailorring of wavy cloth of arm-type, its characterized in that, including material frame, sewing device, draw gear, hold material device, humidification heating device, setting device, inspection cutting device and the numerical control device that sets up in order, draw gear, hold material device, humidification heating device, setting device and inspection cutting device all are connected with the numerical control device, the setting device is including relative parallel arrangement's first setting module and second setting module, first setting module is equipped with closed first chain, evenly distributed has first roller bearing on the first chain, be equipped with first clearance between the first roller bearing, second setting module is equipped with closed second chain, evenly distributed has the second roller bearing on the second chain, be equipped with the second clearance between the second roller bearing, second roller bearing department articulates there is the activity arm group, activity arm group and first clearance fit.

2. The arm-type wavy cloth full-automatic sizing and cutting production line of claim 1, wherein the material rack is rotatably connected with a roll shaft for placing materials.

3. The arm-type wavy fabric full-automatic sizing and cutting production line of claim 1, wherein the sewing device is provided with a sewing machine.

4. The arm type wavy cloth full-automatic sizing and cutting assembly line of claim 1, wherein the traction device is rotatably connected with a power roller, the power roller is connected with a traction driving mechanism, and the traction driving mechanism is connected with a numerical control device.

5. The arm type wavy cloth full-automatic sizing and cutting assembly line according to claim 1, wherein the material storage device comprises a material storage support, an auxiliary pushing mechanism is fixedly connected to the material storage support, a chain wheel structure for placing materials is connected to the material storage support, a material storage driving mechanism is connected to the chain wheel structure, a detection mechanism is arranged at the bottom of the material storage support, and the auxiliary pushing mechanism and the detection mechanism are aligned in the gravity direction.

6. The arm type wavy cloth full-automatic sizing and cutting production line of claim 5, wherein the material storage driving mechanism is connected to a numerical control device.

7. The arm-type wavy fabric full-automatic shaping and cutting assembly line of claim 1, wherein the humidifying and heating device comprises a box body, the box body is provided with a humidifying roller group, a humidifying mechanism, a heating roller group, a heating mechanism and an insulating layer, the humidifying mechanism is matched with the humidifying roller group, the heating roller group is matched with the heating mechanism, the heating roller group comprises a plurality of staggered rollers, and the heating roller group and the heating mechanism are located in the insulating layer.

8. The arm type wavy cloth full-automatic sizing and cutting production line of claim 7, wherein the humidifying mechanism and the heating mechanism are both connected to a numerical control device.

9. The arm type wavy fabric full-automatic sizing and cutting assembly line of claim 1, wherein the inspection cutting device comprises an inspection cutting bracket, the inspection cutting bracket is vertical, a raw material roller set, a power roller set, a cutting assembly and an inspection mechanism are arranged on the inspection cutting bracket, the raw material roller set is arranged at the bottom of the inspection cutting bracket, the power roller set and the cutting assembly are both connected with a driving mechanism, and the inspection mechanism is a plate-shaped light source.

10. The arm-type wave-shaped cloth full-automatic sizing and cutting assembly line of claim 9, wherein the power roller group and the cutting assembly are connected to a numerical control device.

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