CN218474919U - A flushing device suitable for lateral flow inclined plate/incline tube sedimentation process - Google Patents
A flushing device suitable for lateral flow inclined plate/incline tube sedimentation process Download PDFInfo
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- 238000004062 sedimentation Methods 0.000 title claims abstract description 59
- 238000000034 method Methods 0.000 title claims description 24
- 238000011010 flushing procedure Methods 0.000 title abstract description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 138
- 239000007921 spray Substances 0.000 claims abstract description 48
- 238000005406 washing Methods 0.000 claims abstract description 27
- 238000005516 engineering process Methods 0.000 claims abstract 2
- 238000005507 spraying Methods 0.000 claims description 25
- 239000003651 drinking water Substances 0.000 claims description 3
- 235000020188 drinking water Nutrition 0.000 claims description 3
- 241000405070 Percophidae Species 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 10
- 238000000926 separation method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 229940037003 alum Drugs 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及环保给水排水领域,更具体的说,它涉及一种适用于侧向流斜板/斜管沉淀工艺的冲洗装置。The utility model relates to the field of environmental protection water supply and drainage, more specifically, it relates to a flushing device suitable for lateral flow inclined plate/inclined tube sedimentation process.
背景技术Background technique
目前净水工艺中,沉淀是承上启下的核心工艺,一方面将混凝工艺段形成的密实大颗粒矾花进行沉淀,去除水体中主要的悬浮以及胶体物质,另一方面通过自身净化优势,降低滤池进水浊度,保障滤池过滤周期。In the current water purification process, sedimentation is the core process connecting the previous and the next. On the one hand, the dense and large-grained alum flowers formed in the coagulation process are precipitated to remove the main suspended and colloidal substances in the water body. On the other hand, through its own purification advantages, reduce filtration The turbidity of the influent water in the pool ensures the filtration cycle of the filter.
目前水处理行业的高效沉淀工艺都是在“浅层沉淀”理论的基础上发展而来的,逐渐从上向流发展至侧向流/水平流。横向分流式斜板沉淀装置是最为典型的侧向流沉淀分离工艺,通过多通道的导流、双通道过流滑泥结构形式,进一步提高斜板沉淀的处理负荷,保障了出水水质。然而,由于其高效的沉淀效果,在实际运行过程中水厂如果没有进行有效维护,极易导致矾花等颗粒物质在斜板上堆积,最终导致滑泥通道堵塞,影响净水效果。因此需对横向分流式斜板沉淀装置进行经常性冲洗,以保证装置的正常运行。同样的积泥冲洗问题也存在于侧向流斜板/斜管沉淀分离工艺当中。At present, the high-efficiency sedimentation processes in the water treatment industry are all developed on the basis of the "shallow sedimentation" theory, and gradually develop from upward flow to side flow/horizontal flow. The lateral flow inclined plate sedimentation device is the most typical lateral flow sedimentation and separation process. Through the structure of multi-channel flow diversion and double-channel flow sludge, the treatment load of inclined plate sedimentation is further increased, and the quality of effluent water is guaranteed. However, due to its high-efficiency sedimentation effect, if the water plant does not carry out effective maintenance during actual operation, it is easy to cause particulate matter such as alum flowers to accumulate on the inclined plate, which eventually leads to blockage of the sludge channel and affects the water purification effect. Therefore, it is necessary to wash the horizontal split-type slanting plate sedimentation device frequently to ensure the normal operation of the device. The same mud flushing problem also exists in the side flow inclined plate/incline tube sedimentation separation process.
目前水厂侧向流斜板/斜管沉淀分离工艺设备的冲洗需要采用人工压力水冲洗的形式,冲洗前需将池体进行放空至斜板/斜管底部,再通过压力水管进行每一个沉淀板的冲洗,需要多人在斜板/斜管顶面进行来回冲洗,缺乏安全保护措施,整个冲洗过程较为繁杂、不便,且耗时,容易影响水厂供水。而且,横向分流斜板/斜管的翼板,顶面冲洗水无法冲到第二片及以下翼板,需要从斜板/斜管前后两边水平方向冲洗,该冲洗角度人工难以完成。At present, the flushing of the lateral flow inclined plate/inclined tube sedimentation and separation process equipment in the water plant needs to be flushed with artificial pressure water. Before flushing, the tank body needs to be emptied to the bottom of the inclined plate/inclined tube, and then each sedimentation is carried out through the pressure water pipe. The flushing of the plate requires many people to flush back and forth on the top surface of the inclined plate/inclined pipe, lacking safety protection measures, the entire flushing process is complicated, inconvenient, and time-consuming, and it is easy to affect the water supply of the water plant. Moreover, the flushing water on the top surface of the wing plate of the inclined plate/inclined tube in the transverse flow cannot reach the second and lower wing plates, and needs to be washed horizontally from the front and rear sides of the inclined plate/inclined tube, which is difficult to complete manually.
发明内容Contents of the invention
本实用新型的目的在于提供一种适用于侧向流斜板/斜管沉淀工艺的冲洗装置,通过在斜板/斜管上方设置沿轨道运行的冲洗行车,可自动对斜板/斜管的顶面、侧面进行冲洗,冲洗彻底干净,作业效率高。The purpose of this utility model is to provide a flushing device suitable for the sedimentation process of the inclined plate/inclined tube in the lateral flow, by setting a flushing vehicle running along the track above the inclined plate/inclined tube, it can automatically clean the inclined plate/inclined tube The top surface and side surface are rinsed thoroughly, and the operation efficiency is high.
本实用新型提供了一种适用于侧向流斜板/斜管沉淀工艺的冲洗装置,包括位于水处理沉淀池内的斜板/斜管,水处理沉淀池相对两墙顶面设轨道和沿轨道运行的冲洗行车,沉淀池外设有控制系统,冲洗行车设水平喷水管路和垂直喷水管路,水平喷水管路设于斜板/斜管顶面,垂直喷水管路设于斜板/斜管侧面,水平喷水管路和垂直喷水管路均设有若干个喷嘴。The utility model provides a flushing device suitable for the sedimentation process of the lateral flow inclined plate/inclined tube, which comprises the inclined plate/inclined tube located in the water treatment sedimentation tank. For the running flushing truck, a control system is installed outside the sedimentation tank. The flushing truck is equipped with a horizontal water spray pipeline and a vertical water spray pipeline. The side of the inclined plate/inclined pipe, the horizontal water spray pipeline and the vertical water spray pipeline are all provided with several nozzles.
优选的,水平喷水管路沿斜板/斜管宽度设置,水平喷水管路的长度不小于斜板/斜管宽度。Preferably, the horizontal water spray pipeline is arranged along the width of the inclined plate/inclined pipe, and the length of the horizontal water spray pipeline is not less than the width of the inclined plate/inclined pipe.
优选的,设于水平喷水管路的喷嘴角度为与斜板/斜管倾斜角度相同。Preferably, the angle of the nozzles arranged in the horizontal water spraying pipeline is the same as the inclination angle of the inclined plate/inclined pipe.
优选的,设于水平喷水管路上的喷嘴呈鸭嘴型,鸭嘴型喷嘴设有多个柱形喷射水孔,喷嘴通过可调球接头固定于水平喷水管路。Preferably, the nozzles arranged on the horizontal water spraying pipeline are duckbill-shaped, and the duckbill-shaped nozzles are provided with a plurality of cylindrical spraying water holes, and the nozzles are fixed on the horizontal water spraying pipeline through adjustable ball joints.
优选的,垂直喷水管路沿斜板/斜管高度设置,垂直喷水管路的长度不小于斜板/斜管高度。Preferably, the vertical water spray pipeline is arranged along the height of the inclined plate/inclined pipe, and the length of the vertical water spray pipeline is not less than the height of the inclined plate/inclined pipe.
优选的,水平喷水管路与垂直喷水管路联通呈倒U型,水平喷水管路与垂直喷水管路形成的U型喷水管路平行设置两组。Preferably, the horizontal water spray pipeline and the vertical water spray pipeline are connected in an inverted U shape, and two sets of U-shaped water spray pipelines formed by the horizontal water spray pipeline and the vertical water spray pipeline are arranged in parallel.
优选的,U型喷水管路根据斜板/斜管组数并联设置多组。Preferably, multiple sets of U-shaped water spray pipelines are arranged in parallel according to the number of inclined plate/inclined tube sets.
优选的,水平喷水管路和垂直喷水管路分别与供水管道连接,供水管道架设于沉淀池上方,供水管道连接水厂原自用水管或使用高压水泵从其它饮用水水源抽水,或者,供水管道、与供水管道连接的压力泵以及水箱位于冲洗行车上。Preferably, the horizontal water spray pipeline and the vertical water spray pipeline are respectively connected to the water supply pipeline, and the water supply pipeline is erected above the sedimentation tank, and the water supply pipeline is connected to the original water pipe of the water plant or uses a high-pressure water pump to draw water from other drinking water sources, or, the water supply Pipes, a pressure pump connected to the water supply, and a water tank are located on the flushing carriage.
优选的,轨道末端设有限位装置,限位装置为设于轨道末端的红外线传感器或限位开关。Preferably, a limit device is provided at the end of the track, and the limit device is an infrared sensor or a limit switch arranged at the end of the track.
本实用新型的有益效果:通过控制系统控制冲洗装置自动对斜板/斜管的顶面、侧面进行高压冲洗,喷嘴喷射出的高压水流直达斜板/斜管表面、内部,冲洗彻底、干净,作业效率高。Beneficial effects of the utility model: the flushing device is controlled by the control system to automatically perform high-pressure flushing on the top surface and sides of the inclined plate/inclined pipe, and the high-pressure water flow ejected from the nozzle reaches the surface and inside of the inclined plate/inclined pipe, and the flushing is thorough and clean. High operating efficiency.
附图说明Description of drawings
图1为冲洗装置的正面示意图。Figure 1 is a schematic front view of the flushing device.
图2为斜板侧的放大图。Figure 2 is an enlarged view of the inclined plate side.
图3为图2中A的局部放大图。FIG. 3 is a partially enlarged view of A in FIG. 2 .
图4为喷嘴的结构示意图。Figure 4 is a schematic structural view of the nozzle.
图5为冲洗行车沿轨道运行的结构示意图。Fig. 5 is a structural schematic diagram of the washing vehicle running along the track.
图中标识:沉淀池1,斜板21,轨道3,冲洗行车4,供水管道5,水平喷水管路51,垂直喷水管路52,喷嘴53,柱形喷射水孔531,可调球接头532,支架54,控制系统6。Marks in the figure: sedimentation tank 1,
具体实施方式Detailed ways
下面对本实用新型涉及的结构或这些所使用的技术术语做进一步的说明。这些说明仅仅是采用举例的方式进行说明本实用新型的方式是如何实现的,并不能对本实用新型构成任何的限制。The structures involved in the present invention or the technical terms used are further described below. These descriptions are only used as examples to illustrate how the method of the present utility model is realized, and cannot constitute any limitation to the present utility model.
现以侧向流斜板沉淀工艺为例对冲洗装置进行介绍,参见图1-5。Now take the lateral flow sloping plate sedimentation process as an example to introduce the flushing device, see Figure 1-5.
一种适用于侧向流斜板沉淀工艺的冲洗装置,包括位于水处理沉淀池1内的斜板21,水处理沉淀池1相对两墙顶面设有轨道3和沿轨道3运行的冲洗行车4,沉淀池1上方架设供水管道5,沉淀池1外设控制系统6,冲洗行车4设与供水管道5连通的水平喷水管路51和垂直喷水管路52,水平喷水管路51设于斜板21顶面,垂直喷水管路52设于斜板21侧面,水平喷水管路51和垂直喷水管路52均设有若干个喷嘴53。A flushing device suitable for the lateral flow slanted plate sedimentation process, including a
侧向流斜板沉淀装置包括斜板21和固定斜板21的框架22,斜板21倾斜,倾斜角一般为60°,方便凝絮体沉淀。斜板21和固定斜板21的框架22作为一个整体安装于沉淀池1内。The lateral flow sloping plate settling device includes a
在沉淀池1相对两墙顶面铺设的轨道3上运行冲洗行车4,并在斜板21顶面、侧面设置喷嘴53,通过控制系统6控制冲洗装置的运行,实现沉淀池自动降液位、压力水自动启闭、水压大小自动调整、冲洗行车自动往返且可调整运行速度、清洗次数、喷嘴自动启闭等。通过冲洗装置的自动运行,实现对斜板21的顶面、侧面自动进行冲洗,喷嘴53喷射出的高压水流直达斜板21表面、内部,斜板21冲洗彻底、干净,作业效率高。Run the washing vehicle 4 on the track 3 laid on the top of the two walls opposite to the sedimentation tank 1, and set
控制系统6是指通过控制柜现场控制以及中控远程控制冲洗行车4的运行,实现冲洗自动化,具体冲洗步骤如下:The control system 6 refers to the on-site control of the control cabinet and the remote control of the operation of the washing machine 4 through the central control to realize the automatic washing. The specific washing steps are as follows:
通过设定侧向流斜板沉淀分离工艺冲洗周期,当沉淀工艺运行到设定周期后,自动启动冲洗程序。先通过液位控制,对沉淀池先进行降液位。当液位降到设定高度后,开启压力水管控制,当达到设定水压后,开始进行冲洗喷水,随后冲洗行车根据设定速度在限定位置上进行往返运动。往返运动次数根据现场冲洗情况确定。By setting the flushing cycle of the lateral flow inclined plate sedimentation separation process, when the sedimentation process runs to the set cycle, the flushing program is automatically started. Firstly through the liquid level control, first lower the liquid level of the sedimentation tank. When the liquid level drops to the set height, the pressure water pipe control is turned on, and when the set water pressure is reached, the flushing and water spraying is started, and then the flushing vehicle moves back and forth at a limited position according to the set speed. The number of round-trip movements is determined according to the on-site flushing conditions.
冲洗程序控制:Flush program control:
冲洗程序可采用自动、手动两种方式,自动即通过运行周期、冲洗频率等,按照冲洗步骤实现冲洗或采用现场强制冲洗按钮。手动即通过手动降液位、开关阀门、开关冲洗行车、设定运行参数等方式实现冲洗。The flushing program can adopt two methods: automatic and manual. Automatic means to realize flushing according to the flushing steps through the operation cycle, flushing frequency, etc. or use the on-site forced flushing button. Manual flushing is achieved by manually lowering the liquid level, switching valves, switching flushing driving, setting operating parameters, etc.
本实用新型中,冲洗行车4通过安装在冲洗行车4上的减速机控制运行速度,以保证每一块斜板21能够冲洗干净。In the utility model, the running speed of the washing vehicle 4 is controlled by a reducer installed on the washing vehicle 4, so as to ensure that each
本实用新型中,所述沉淀池,可以是沉淀池本体,也可以是将沉淀池分割成若干个区域的隔墙,每个区域安装有一定数量的斜板。In the utility model, the sedimentation tank can be the body of the sedimentation tank, or a partition wall that divides the sedimentation tank into several areas, and each area is equipped with a certain number of inclined plates.
本实用新型中,轨道3包括平行排列的两组单轨,两组单轨分别位于沉淀池两墙顶面,沿斜板21的长度方向铺设冲洗行车4为四驱轮式,横跨于两组单轨上。In the utility model, the track 3 includes two groups of monorails arranged in parallel, and the two groups of monorails are respectively located on the top surfaces of the two walls of the sedimentation tank, and the washing vehicle 4 is laid along the length direction of the
本实用新型中所采用的冲洗水为高压水,供水管道5可以连接水厂原自用水管,也可使用高压水泵从其它饮用水水源抽水。水压可通过改变压力、喷嘴开度等方式调节,实现不同冲洗强度的清洗。供水管道5为软管或伸缩管,满足冲洗行车4的来回冲洗。供水管道5、施加水压的压力泵以及水箱还可以设在冲洗行车上,随车移动。The flushing water adopted in the utility model is high-pressure water, and the
本实用新型中,该冲洗行车4一次冲洗斜板21的数量不限,可以是一个斜板21,也可以是同时对两个或多个并联的斜板21进行冲洗。In the present utility model, the quantity of the sloping
作为一个具体的实施例,供水管道5通过支架54固定,支架54架设于沉淀池1的另相对两墙上。也就是说,轨道3铺设于沉淀池1横向方向的墙上,则支架54架设于纵向沉淀池1纵向方向的墙上。所谓横向和纵向仅是为了便于描述本实用新型,而不是指示所指的位置必须具有的特定方位。供水管道5满足冲洗行车来回冲洗过程中的管道伸展和收缩要求。As a specific embodiment, the
作为一个具体的实施例,水平喷水管路51沿斜板宽度方向设置,水平喷水管路51的长度不小于斜板21宽度,如此,冲洗可覆盖斜板21整个宽度。设于水平喷水管路51的喷嘴角度为与斜板21的倾斜角度相同,以保证冲洗效果达到最佳,本实施例中,水平喷水管路51的喷嘴角度为与斜板21倾斜角相同的60°。As a specific embodiment, the horizontal water spray pipeline 51 is arranged along the width direction of the swash plate, and the length of the horizontal water spray pipeline 51 is not less than the width of the
作为一个具体的实施例,设于水平喷水管路51上的喷嘴53呈鸭嘴型,鸭嘴型喷嘴设有多个柱形喷射水孔531,喷嘴53通过可调球接头532固定于水平喷水管路51。采用鸭嘴型喷嘴,可增加冲洗面积。可调球接头532可调节喷嘴的安装角度和喷射位置。As a specific embodiment, the
作为一个具体的实施例,垂直喷水管路52沿斜板21高度方向设置,垂直喷水管路52的长度不小于斜板21高度,如此,冲洗可覆盖斜板21整个高度。As a specific embodiment, the vertical
作为一个具体的实施例,水平喷水管路51与垂直喷水管路52联通,呈倒U型,水平喷水管路51与垂直喷水管路52形成的U型喷水管路平行设置两组。设置两组U型喷水管路以提高冲洗效率,同时保证冲洗行车4在运行过程中的平衡。U型喷水管路可根据斜板组数进行并联设置多组。As a specific embodiment, the horizontal water spray pipeline 51 communicates with the vertical
作为一个具体的实施例,轨道3末端设有限位装置,限位装置为设于轨道3末端的红外线传感器或限位开关,当冲洗行车4运行至轨道3末端一定距离时,红外线传感器感应或触发限位开关将信号传输至控制系统6,控制系统接受信号并发布命令冲洗行车4停止运行,可有效防止冲洗行车4脱轨、出轨。As a specific embodiment, a limit device is provided at the end of the track 3, and the limit device is an infrared sensor or a limit switch located at the end of the track 3. When the washing vehicle 4 runs to a certain distance from the end of the track 3, the infrared sensor senses or triggers The limit switch transmits the signal to the control system 6, and the control system receives the signal and issues an order to stop the flushing crane 4, which can effectively prevent the flushing crane 4 from derailing or derailing.
作为一个具体的实施例,沉淀池壁设有监测沉淀池内水位的液位监测仪,沉淀池上部设有摄像机。液位监测仪监测沉淀池内水位,当液位上升到与斜板底部接触冲洗装置自动关闭,当液位降低到斜板下方后冲洗装置自动开启,可实现沉淀池自动降液位等功能以保证冲洗程序的运行。摄像机,可监测作业实况。As a specific embodiment, the wall of the sedimentation tank is provided with a liquid level monitor for monitoring the water level in the sedimentation tank, and the upper part of the sedimentation tank is provided with a camera. The liquid level monitor monitors the water level in the sedimentation tank. When the liquid level rises to the bottom of the sloping plate, the flushing device automatically closes, and when the liquid level drops below the sloping plate, the flushing device automatically turns on, which can realize functions such as automatic liquid level reduction in the sedimentation tank to ensure Operation of the flushing program. The camera can monitor the actual operation.
适用于侧向流斜管沉淀工艺的冲洗装置与适用于侧向流斜板沉淀工艺的冲洗装置相同,区别仅在于斜管与斜板的结构不同,在此不作介绍。The flushing device applicable to the lateral flow inclined tube sedimentation process is the same as the flushing device applicable to the lateral flow inclined plate sedimentation process. The difference is only in the structure of the inclined tube and the inclined plate, which will not be introduced here.
本说明书实施例所述的内容仅仅是对实用新型构思的实现形式的列举,本实用新型的保护范围不应当被视为仅限于实施例所陈述的具体形式,本实用新型的保护范围也及于本领域技术人员根据本实用新型构思所能够想到的等同技术手段。The content described in the embodiments of this specification is only an enumeration of the realization forms of the utility model concept, and the protection scope of the utility model should not be regarded as being limited to the specific forms stated in the embodiments, and the protection scope of the utility model also extends to Equivalent technical means that those skilled in the art can think of according to the concept of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116422023A (en) * | 2023-03-29 | 2023-07-14 | 杭州市水务集团有限公司 | Sedimentation tank cleaning device for water treatment system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116422023A (en) * | 2023-03-29 | 2023-07-14 | 杭州市水务集团有限公司 | Sedimentation tank cleaning device for water treatment system |
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