CN218465852U - Environment-friendly hot splashing slag treatment system - Google Patents
Environment-friendly hot splashing slag treatment system Download PDFInfo
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- CN218465852U CN218465852U CN202221364345.1U CN202221364345U CN218465852U CN 218465852 U CN218465852 U CN 218465852U CN 202221364345 U CN202221364345 U CN 202221364345U CN 218465852 U CN218465852 U CN 218465852U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
Abstract
The utility model relates to an environment-friendly hot splashing slag processing system, including hot splashing slag box, rotatable install in the formula top cap that overturns of hot splashing slag box roof and be used for the drive to overturn the formula top cap and tumble rotatory top cap actuating mechanism for hot splashing slag box, the bottom of formula top cap that overturns is equipped with sprays the mechanism, is equipped with the dust extraction mouth on the formula top cap that overturns and is connected with the dust extraction tuber pipe. The utility model can prevent dust-containing steam from escaping upwards while meeting the function of pumping water into the hot splashing slag box, and can timely pump away smoke dust, steam and the like, thereby realizing good dust removal effect and effectively improving the production operation environment in the factory building; because the tilting top cover is adopted, the dust-containing steam generated when the steel slag is watered can be effectively collected, when the slag is poured into the hot splashing slag box, the tilting top cover is tilted at a certain angle and dust is pumped, and the smoke generated in the slag pouring process can be collected, so that the whole process of steel slag treatment is realized, the environment-friendly effect is better, and the improvement degree of the factory production operation environment is better.
Description
Technical Field
The utility model belongs to the technical field of metallurgical sediment is handled, concretely relates to hot splashing slag processing system of environment-friendly.
Background
The slag hot splashing process is that a crane is adopted to lift a slag pot and pour slag into an open type hot splashing slag box, after pouring slag of one pot, a proper amount of water is uniformly sprayed for cooling, and then the slag of a second pot and the slag of a third pot are poured in sequence by the same operation. After the slag box is filled, a large amount of cooling water is sprayed in a centralized manner, and the high-temperature steel slag is quenched and broken and is cooled rapidly. And after the steel slag is cooled to below 100 ℃, shoveling the steel slag by using a loader, and loading and transporting the steel slag.
Although the existing novel environment-friendly treatment processes such as pressure-heat braising, roller slag treatment and the like occupy the mainstream position, the treatment cannot be carried out by 100 percent of the total amount, and particularly, some casting residues, desulfuration residues and unorganized dry residues can only be treated by a hot splashing process. Because the hot splashing slag compartment is of an open structure, a large amount of unorganized dust-containing steam is generated in the early slag turning and cooling water pumping process in the hot splashing production process; if these dirty steam can not in time get rid of, can gather at the top of factory building, both influenced the operation sight of driving worker, also can accelerate the corruption of steel construction factory building, have certain potential safety hazard in the long-term operation process, also cause very big harm to workman's healthy. At present, a dust removal means is less applied in the actual production of steel slag hot splashing, and the main reason is that the process arrangement difficulty of the dust removal cover is higher on the premise of not hindering the double conditions of the tank turning of a crane and the slag removal of a loader.
SUMMERY OF THE UTILITY MODEL
The utility model relates to an environment-friendly hot splashing slag treatment system, which can at least solve part of the defects of the prior art.
The utility model relates to a hot splashing slag processing system of environment-friendly, including hot splashing slag box, still include rotatable the installing in the formula top cap that overturns of hot splashing slag box roof and be used for the drive the formula top cap that overturns tumbles the rotatory top cap actuating mechanism of tumbling for hot splashing slag box, the bottom of the formula top cap that overturns is equipped with spray mechanism, it takes out the dirt mouth and is connected with the dust extraction tuber pipe to overturn to be equipped with on the formula top cap.
As one of the implementation modes, the dust exhaust air pipe comprises a fixed air pipe and a movable air pipe, the movable air pipe is installed on the overturning type top cover, one end of the movable air pipe is connected with the dust exhaust port, the other end of the movable air pipe is connected with the fixed air pipe through a rotary joint, and the fixed air pipe is connected with an air exhaust unit.
As one embodiment, an electrically controlled valve is disposed on the dust exhaust duct.
In one embodiment, the dust exhaust pipe is connected to a dust removing mechanism.
As one embodiment, the dust removal mechanism comprises a spray washing tower, a dehydrator and an induced draft fan which are connected in series in sequence.
In one embodiment, the roof driving mechanism includes a pulley mechanism, a hoisting rope and a hoisting machine, and the hoisting rope is connected with the hoisting machine and connected with the tilt roof after passing through the pulley mechanism.
As one embodiment, the top cover driving mechanism further comprises a support frame standing beside the hot slag splashing box, part of the pulleys in the pulley mechanism are arranged on the support frame, and the pulley mechanism further comprises a movable pulley arranged on the tilting top cover.
In one embodiment, the environmental protection type hot slag splashing treatment system further includes a side cover movably disposed at a side opening of the hot slag splashing tank.
In one embodiment, the side cover is mounted on the hot slag splashing tank, or the side cover is mounted on the tilt-up lid.
The utility model discloses following beneficial effect has at least:
the utility model discloses a hot splashing slag box disposes the formula top cap that overturns and integrates on this formula top cap and sprays the mechanism and take out dirt mechanism, when satisfying the function of beating water in the hot splashing slag box, can prevent that dusty steam etc. from escaping upwards to can take away smoke and dust, steam etc. in time, can realize good dust removal effect, improve the production operation environment in the factory building effectively under the prerequisite that does not influence technology operation; because the tilting top cover is adopted, the dust-containing steam generated when the steel slag is watered can be effectively collected, when the slag is poured into the hot splashing slag box, the tilting top cover is tilted at a certain angle and dust is pumped, and the smoke generated in the slag pouring process can be collected, so that the whole process of steel slag treatment is realized, the environment-friendly effect is better, and the improvement degree of the factory production operation environment is better.
The utility model provides an environment-friendly hot splashing slag processing system simple structure, arrange reasonable, flexible operation, do not influence original hot splashing operation technology, the transformation degree of difficulty is low, is applicable to rebuilding or newly-built slag hot splashing engineering.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of an environment-friendly hot splashing slag treatment system provided by the embodiment of the utility model.
Detailed Description
The technical solutions in the embodiments of the present invention will be described below clearly and completely, and it should be apparent that the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1, the embodiment of the utility model provides an environment-friendly hot splashing slag processing system, including hot splashing slag box 11, still include the rotatable formula top cap 12 that overturns that installs in hot splashing slag box 11 roof and be used for the drive formula top cap 12 overturns the rotatory top cap actuating mechanism that overturns for hot splashing slag box 11, the bottom of formula top cap 12 that overturns is equipped with sprays the mechanism, be equipped with the dust extraction mouth on the formula top cap 12 that overturns and be connected with dust extraction tuber pipe 2.
The hot splashing slag box 11 is generally open at the top, and the tilting top cover 12 is suitable for opening and closing the open at the top: when the top opening is closed, the tilting top cover 12 covers the top of the hot splashing slag box 11, so that water can be poured into the hot splashing slag box 11, and dust-containing steam and the like can be prevented from escaping upwards; when the top opening is opened, the tilting top cover 12 is tilted upwards, so that the hot slag can be conveniently tilted into the hot slag splashing box 11.
The hot splashing slag box 11 generally has three side walls, i.e. has an opening on the side, which generally faces the working area of the workshop, so that slag removing equipment (such as a crawler excavator and the like) can conveniently enter the hot splashing slag box 11 to scoop out the steel slag.
The hot slag splashing tank 11 is preferably of a concrete structure, and accordingly, three side walls of the hot slag splashing tank 11 are all reinforced concrete walls. The top ends of the three side walls are preferably horizontally arranged in a flush manner; it is an alternative to use a sloped top end for the hot slag pour box 11.
In one embodiment, the tilt top cover 12 comprises a steel cover plate, and it is further preferable to provide a high temperature resistant and corrosion resistant coating on the bottom surface thereof, such as a high temperature resistant and corrosion resistant paint, to resist corrosion of the tilt top cover 12 by high temperature steam.
In this embodiment, the spray mechanism is integrally disposed on the tilt-type top cover 12, so that the equipment arrangement can be simplified, and the simultaneous performance of spray cooling and dust extraction can be ensured. In one embodiment, the spraying mechanism comprises a plurality of atomizing nozzles, atomized water is provided for cooling the hot slag, the cooling effect can be improved, and the water consumption can be reduced; preferably, the spray angle of the atomizing nozzle is 90-120 degrees. Furthermore, the spraying mechanism also comprises a water supply pipe, and each atomizing nozzle is connected with the water supply pipe; the water supply pipe can be arranged on the upper surface of the tilting top cover 12, and can also be arranged in the cover body of the tilting top cover 12, in the scheme, the tilting top cover 12 can adopt a hollow structure, so that the arrangement of the water supply pipe is convenient, the self weight can be reduced, and the energy consumption of the tilting top cover is reduced.
The water supply pipe is connected with a ground water supply pipeline, and an automatic water supply valve station is arranged on the ground water supply pipeline, and in one embodiment, the automatic water supply valve station comprises a manual stop valve, a quick stop valve, a flow regulating valve and an electromagnetic flow meter which are sequentially arranged along the water supply direction; the ground water supply line is preferably connected to the water supply line by a metal hose. The automatic water supply valve station can realize automatic water quantity adjustment in the steel slag cooling process, and ensure that the steel slag water pumping process is safely and efficiently carried out.
In one embodiment, as shown in fig. 1, the dust exhaust duct 2 comprises a fixed duct 21 and a movable duct 22, the movable duct 22 is mounted on the tilt-type top cover 12, the dust exhaust port is connected to one end of the movable duct 22, the other end of the movable duct is connected to the fixed duct 21 through a rotary joint, and the fixed duct 21 is connected to an air exhaust unit. Based on the structure, the dust exhaust air pipe 2 can be adapted to the tilting action of the tilting top cover 12, and the safety, the service life and the working reliability of the equipment are ensured. The movable air duct 22 may be made of a bellows or other telescopic tube, so as to better satisfy the moving requirement of the tilt top cover 12.
In one embodiment, an electric control valve is arranged on the dust exhaust air pipe 2, so that the air exhaust work of the dust exhaust air pipe 2 can be controlled remotely; in the above-mentioned scheme that the dust exhaust duct 2 includes the fixed duct 21 and the movable duct 22, the electrically controlled valve may be disposed on the fixed duct 21.
Further preferably, the dust exhaust air pipe 2 is connected with a dust removal mechanism. In this embodiment, to the characteristic of dirty steam, adopt the wet-type to spray the dust removal mode, specifically, dust removal mechanism is including spraying scrubbing tower, dehydrator and the draught fan that concatenates in proper order. A plurality of water mist generating devices are arranged in the spraying and washing tower, so that uniform and dense water mist spraying is realized, and dust-containing steam flow is fully washed and purified; the waste water recovered by the spray washing tower can be reused in the spray mechanism after being purified; the purified flue gas enters a dehydrator, so that the moisture content of the flue gas is effectively reduced and then the flue gas is discharged through a draught fan.
In one embodiment, as shown in fig. 1, the roof drive mechanism comprises a pulley mechanism, a hoist rope 32 and a hoist 34, wherein the hoist rope 32 is connected with the hoist 34 and connected with the tilt roof 12 after passing through the pulley mechanism. In the pulley mechanism, a movable pulley 31 may be provided on the tilt-type top cover 12. Further preferably, as shown in fig. 1, the top cover driving mechanism further includes a supporting frame 35 standing beside the hot slag splashing tank 11, part of the pulleys in the pulley mechanism are arranged on the supporting frame 35, and the pulley mechanism further includes a movable pulley 31 arranged on the tilting top cover 12; optionally, the top of the supporting frame 35 is provided with a fixed pulley 33 to meet the driving requirement; alternatively, the hoist 34 may be disposed on the ground or may be mounted on the support frame 35 via a support plate.
In one embodiment, the support frame 35 may be extended to a certain height, and used as a support column for a running rail of a crane, or used for supporting a gas pipeline in a workshop, and the like.
The environment-friendly hot splashing slag treatment system provided by the embodiment is characterized in that the overturning top cover 12 is configured on the hot splashing slag box 11, and the spraying mechanism and the dust pumping mechanism are integrated on the overturning top cover 12, so that the water pumping function in the hot splashing slag box 11 is met, dust-containing steam and the like can be prevented from escaping upwards, smoke, steam and the like can be pumped away in time, a good dust removal effect can be realized on the premise of not influencing the process operation, and the production operation environment in a factory building can be effectively improved; because what adopt is that tilt type top cap 12, except can effectively collect the dust-laden steam that produces when the slag is beaten water, when pouring the sediment to in the hot splashing sediment case 11, will tilt type top cap 12 and turn over certain angle and take out the dirt, can collect the flue gas that the sediment process produced to realize that the overall process of slag is handled removes dust, environmental protection effect preferred, better to factory building production operation environment's improvement degree.
The environment-friendly hot splashing slag treatment system provided by the embodiment has the advantages of simple structure, reasonable arrangement, flexible operation, no influence on the original hot splashing operation process, low reconstruction difficulty and suitability for reconstructing or newly constructing steel slag hot splashing projects.
The hot-splashing slag treatment system is further optimized, and as shown in fig. 1, the system further comprises a side cover 13, and the side cover 13 is movably arranged at the side opening of the hot-splashing slag box 11. Through setting up side cap 13, can further improve the leakproofness of hot splashing sediment case 11 when beating water cooling, improve and beat water-cooling district's effect and take out the dirt effect, reduce the escape of dusty steam, further improve the site operation environment.
In one embodiment, the side cover 13 is mounted on the hot splashing slag box 11, for example, hanging rings are respectively arranged at the left end and the right end of the side cover 13, and hooks are arranged at corresponding positions of the hot splashing slag box 11; the side cover 13 can be hoisted by a crane, so that the side cover 13 can be hung on the hot splashing slag box 11 and removed from the hot splashing slag box 11, and correspondingly, a hanging ring can be arranged at the top end or on the outer wall of the side cover 13.
In further embodiments, the side cover 13 is mounted on the tilt top cover 12. Optionally, the side cover 13 is in a rolling door form, so that the side cover can be rolled on the tilting top cover 12 or pulled down from the tilting top cover 12, the space requirement of the slag ladle for pouring hot slag and the slag removing equipment entering the hot slag splashing box 11 is met, the operation is convenient, and the flexibility is high; also can articulate side cap 13 on tilt top cap 12, the upper surface of tilt top cap 12 set up the side cap actuating mechanism and through transmission structure with the side cap 13 be connected can, in this scheme, when tilt top cap 12 upturns and carries out convulsions operation, the angular adjustment of accessible side cap 13, under the condition that satisfies the space requirement that the slag ladle emptys hot sediment, further blocks chimney and water smoke through side cap 13 and rises, improves dust removal effect correspondingly.
The embodiment of the utility model provides a still relate to the application method of environment-friendly hot splashing sediment processing system that rises, include:
(1) When hot slag needs to be poured into the hot splashing slag box 11, the tilting top cover 12 is tilted upwards by a certain angle, the dust exhaust air pipe 2 performs air exhaust, and then the hot slag is poured into the hot splashing slag box 11;
in the process of pouring the hot slag, the spraying mechanism can also be operated by spraying water, and the sprayed atomized water can effectively catch rising smoke dust.
In addition, during the pouring of the hot slag in the slag ladle, the inclination angle of the slag ladle is constantly changed along with the pouring of the hot slag, and accordingly, the turning angle of the tilt top cover 12 can be adjusted in a follow-up manner, so that the tilt top cover 12 is as close as possible to the hot splashing slag box 11.
(2) After the hot slag is dumped, the tilting top cover 12 is lowered and covered on the tilting top cover 12, the spraying mechanism is put into use to pump water for cooling the hot slag, and the dust exhaust air pipe 2 is ensured to continuously or intermittently perform air exhaust work in the process.
(3) Further, when the temperature of the steel slag is reduced to below 150 ℃, after steam in the hot splashing slag box disappears, the spraying mechanism stops spraying water, the dust exhaust pipe 2 stops exhausting air, the side cover 13 is moved away, the tilting top cover 12 is tilted upwards, and slag removing equipment shovels the steel slag out for next treatment.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides an environment-friendly hot splashing slag processing system, includes hot splashing slag case, its characterized in that: the hot splashing slag box is characterized by also comprising a tilting top cover which is rotatably arranged at the top of the hot splashing slag box and a top cover driving mechanism which is used for driving the tilting top cover to tilt and rotate relative to the hot splashing slag box, wherein the bottom of the tilting top cover is provided with a spraying mechanism, and the tilting top cover is provided with a dust extraction port and is connected with a dust extraction air pipe;
the dust exhaust air pipe comprises a fixed air pipe and a movable air pipe, the movable air pipe is installed on the overturning type top cover, one end of the movable air pipe is connected with the dust exhaust port, the other end of the movable air pipe is connected with the fixed air pipe through a rotary joint, and the fixed air pipe is connected with an air exhaust unit.
2. The environmentally friendly hot slag pour processing system of claim 1, wherein: an electric control valve is arranged on the dust exhaust air pipe.
3. The environmentally friendly hot slag pour processing system of claim 1, wherein: the dust exhaust pipe is connected with a dust removal mechanism.
4. The environmentally friendly hot splashing slag treatment system of claim 3, wherein: the dust removal mechanism comprises a spray washing tower, a dehydrator and a draught fan which are sequentially connected in series.
5. The environmentally friendly hot slag pour processing system of claim 1, wherein: the top cover driving mechanism comprises a pulley mechanism, a hoisting rope and a winch, wherein the hoisting rope is connected with the winch and is wound through the pulley mechanism and then connected with the tipping top cover.
6. The environmentally friendly hot slag pour processing system of claim 5, wherein: the top cover driving mechanism further comprises a support frame standing beside the hot splashing slag box, part of pulleys in the pulley mechanism are arranged on the support frame, and the pulley mechanism further comprises a movable pulley arranged on the tilting top cover.
7. The environmentally friendly hot splashing slag treatment system of claim 1, wherein: the hot splashing slag box further comprises a side cover, and the side cover is movably arranged at the side opening of the hot splashing slag box.
8. The environmentally friendly hot slag pour processing system of claim 7, wherein: the side cover is hung on the hot slag splashing box, or the side cover is installed on the tilting type top cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221364345.1U CN218465852U (en) | 2022-05-31 | 2022-05-31 | Environment-friendly hot splashing slag treatment system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221364345.1U CN218465852U (en) | 2022-05-31 | 2022-05-31 | Environment-friendly hot splashing slag treatment system |
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| Publication Number | Publication Date |
|---|---|
| CN218465852U true CN218465852U (en) | 2023-02-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221364345.1U Active CN218465852U (en) | 2022-05-31 | 2022-05-31 | Environment-friendly hot splashing slag treatment system |
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| Country | Link |
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| CN (1) | CN218465852U (en) |
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2022
- 2022-05-31 CN CN202221364345.1U patent/CN218465852U/en active Active
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