CN218465180U - Enameled wire pay-off rack - Google Patents
Enameled wire pay-off rack Download PDFInfo
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- CN218465180U CN218465180U CN202223027881.5U CN202223027881U CN218465180U CN 218465180 U CN218465180 U CN 218465180U CN 202223027881 U CN202223027881 U CN 202223027881U CN 218465180 U CN218465180 U CN 218465180U
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- wire
- pay
- enameled wire
- enameled
- conduit
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Abstract
The utility model discloses an enameled wire pay-off rack, which comprises a bracket and a first pay-off mechanism, wherein the first pay-off mechanism comprises a plurality of pay-off units, and each pay-off unit comprises a connecting plate, a first guide wheel, a second guide wheel and a conduit; the connecting plate and the wire conduit are arranged on the bracket, and the first guide wheel is vertically arranged on the connecting plate; the second leading wheel level sets up in the support, and the spout of second leading wheel corresponds the setting with the enameled wire entry end of wire conduit, and first leading wheel and second leading wheel guide enameled wire get into in the wire conduit. The enameled wire pay-off rack is provided with a plurality of pay-off units, so that a plurality of bundles of enameled wires can be paid off at the same time, and the pay-off efficiency is high; moreover, each enameled wire enters the corresponding wire conduit, so that interference between wires can be prevented, the problems of excessive overlong wires in the same time period of the enameled wire pay-off rack, wire winding and knotting in the paying-off process can be prevented, and the mutual winding of the adjacent enameled wires can be effectively avoided.
Description
Technical Field
The utility model relates to an enameled wire processingequipment field especially relates to an enameled wire pay off rack.
Background
The enameled wire is one of important component parts of the motor rotor, is bundled and wound on a winding reel, and is required to be wound out to be in a single state during processing and then processed. At present, small and medium-sized processing enterprises generally adopt an enameled wire pay-off stand to pay off enameled wires, the guide structure of the enameled wire pay-off stand is simple, and under the condition that a plurality of wire coils are paid off at the same time and the distance is long, a plurality of conveyed enameled wires have poor guide constraint effect, so that the problem that the enameled wires are knotted and wound mutually is caused; therefore, the problem of poor guiding and restraining capability of the enameled wire pay-off stand needs to be improved.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an enameled wire pay-off rack to solve current enameled wire pay-off rack and easily lead to the problem of kinking at the unwrapping wire in-process.
To achieve the purpose, the utility model adopts the following technical proposal:
the utility model provides an enameled wire pay-off rack, including support and first paying out machine structure, first paying out machine structure includes a plurality of unwrapping wire units, the unwrapping wire unit includes connecting plate, first leading wheel, second leading wheel and conduit;
the connecting plate and the wire conduit are arranged on the bracket, and the first guide wheel is vertically arranged on the connecting plate; the second guide wheel is horizontally arranged on the support, a sliding groove of the second guide wheel is arranged corresponding to an enameled wire inlet end of the wire guide pipe, and the first guide wheel and the second guide wheel guide the enameled wire to enter the wire guide pipe.
In the enameled wire pay-off rack, the wire conduit is detachably assembled on the support, a wire installing groove is formed in the side wall of the wire conduit, and the wire installing groove is communicated with the inside of the wire conduit.
In the enameled wire pay-off rack, an enameled wire inlet end of the wire conduit is sleeved with a cutting-proof ring, and the enameled wire penetrates through the cutting-proof ring and enters the wire conduit.
In the enameled wire pay-off stand, the connecting plate is provided with a wire clamping assembly; the wire clamping assembly is arranged below the first guide wheel; the wire clamping assembly comprises a fixing plate, a clamping plate, a first adjusting nut, a second adjusting nut and a cotton pad;
the fixing plate is fixedly assembled on the connecting plate; the first adjusting nut is in threaded fit at the left end and near end of the clamping plate, and the first adjusting nut is in rotating fit at the left end and near end of the fixing plate; the second adjusting nut is in threaded fit at the near end of the right end of the clamping plate, and is rotatably fitted at the near end of the right end of the fixing plate; the cotton pad is clamped between the fixing plate and the clamping plate.
In the enameled wire pay-off stand, the connecting plate is also provided with a copper wire limiting part, the copper wire limiting part comprises a connecting rod and a limiting ring, one end of the connecting rod is connected with the connecting plate, and the other end of the connecting rod is connected with the limiting ring; the limiting ring is horizontally arranged and used for limiting the swing range of the copper wire.
In the enameled wire pay-off rack, the wire tubes are arranged side by side, and the second guide wheels are distributed on the support along the length direction of the wire tubes at intervals.
The enameled wire pay-off rack is characterized by further comprising a second pay-off mechanism, the second pay-off mechanism is the same as the first pay-off mechanism in structure, and the second pay-off mechanism and the first pay-off mechanism are arranged in an axial symmetry mode with the central axis of the bracket in the length direction.
The utility model provides a technical scheme can have following beneficial effect:
the enameled wire pay-off rack is provided with a plurality of pay-off units, so that a plurality of bundles of enameled wires can be paid off at the same time, and the pay-off efficiency is high; moreover, the wire conduit is arranged, each enameled wire enters the corresponding wire conduit, so that interference between wires can be prevented, the problem that the wires are too long in the same time period of the enameled wire pay-off rack, the wires are wound and knotted in the paying-off process is solved, and the mutual winding of the adjacent enameled wires is effectively avoided.
Drawings
FIG. 1 is a schematic structural diagram of one embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a wire releasing unit according to an embodiment of the present invention;
FIG. 3 is a schematic view of a conduit according to one embodiment of the present invention;
fig. 4 is a bottom view of one embodiment of the present invention;
in the drawings: a bracket 1; a first pay-off mechanism 2 and a second pay-off mechanism 3;
the connecting plate 21, the first guide wheel 22, the second guide wheel 23 and the conduit 24;
a fixing plate 211, a clamping plate 212, a first adjusting nut 213, a second adjusting nut 214, a cotton pad 215, a connecting rod 216 and a limiting ring 217; a line installing groove 241 and a cutting-proof ring 242.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, features defined as "first" and "second" may explicitly or implicitly include one or more of the features for distinguishing between descriptive features, non-sequential, non-trivial and non-trivial.
In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.
Referring to fig. 1 to 4, the utility model provides an enameled wire pay-off rack, which comprises a bracket 1 and a first pay-off mechanism 2, wherein the first pay-off mechanism 2 comprises a plurality of pay-off units, and each pay-off unit comprises a connecting plate 21, a first guide wheel 22, a second guide wheel 23 and a conduit 24;
the connecting plate 21 and the conduit 24 are both arranged on the bracket 1, and the first guide wheel 22 is vertically arranged on the connecting plate 21; the second guide wheel 23 is horizontally arranged on the bracket 1, a chute of the second guide wheel 23 is arranged corresponding to an enameled wire inlet end of the wire guide 24, and the first guide wheel 22 and the second guide wheel 23 guide the enameled wire to enter the wire guide 24.
The enameled wire pay-off stand is simple in structure, low in cost and low in maintenance cost. When the device is used, a worker firstly puts the bundled enameled wires below the bracket 1, then winds the enameled wires around the first guide wheel 22, and performs first reversing through the first guide wheel 22 to enable the enameled wires to be reversed from the vertical direction to the horizontal direction; then, the enameled wire is wound around the second guide wheel 23, and the second guide wheel 23 is used for carrying out secondary reversing, so that the enameled wire is reversed to the enameled wire conveying direction; the enameled wire passes through the wire guide 24 after being reversed by the second guide wheel 23 and enters an external traction mechanism; and the external traction mechanism is used for traction, so that the bundled enameled wires can be drawn into independent enameled wires from the winding reel.
The enameled wire pay-off rack is provided with a plurality of pay-off units, so that a plurality of bundles of enameled wires can be paid off at the same time, and the pay-off efficiency is high; moreover, the wire conduit 24 is arranged, each enameled wire enters the corresponding wire conduit 24, so that interference between wires can be prevented, the problem that the wires are wound in the paying-off process due to too long paying-off time in the same time period of the enameled wire pay-off rack is solved, and the mutual winding of the adjacent enameled wires is effectively avoided.
Specifically, the conduit 24 is detachably mounted to the bracket 1, a wiring groove 241 is formed in a side wall of the conduit 24, and the wiring groove 241 is communicated with the inside of the conduit 24. By adopting the structure, when the enameled wire is assembled on the enameled wire pay-off stand, a worker can firstly disassemble the wire conduit 24 from the bracket 1 and embed the enameled wire into the wire conduit 24 from the wire loading groove 241; subsequently, the wire conduit 24 is installed back on the bracket 1, so that the step of passing the enameled wire through the wire conduit 24 is replaced, the enameled wire is conveniently assembled on the enameled wire pay-off stand by the workers, the time required for assembling the enameled wire is shortened, the working strength of the workers is reduced, and the working efficiency is improved.
In one embodiment of the present invention, the bracket 1 is provided with a fixing buckle, and the conduit 24 is snap-fitted into the fixing buckle to realize a detachable fitting.
Specifically, a cutting-prevention ring 242 is sleeved at an inlet end of the enameled wire of the wire guide 24, and the enameled wire passes through the cutting-prevention ring 242 and enters the wire guide 24.
The enameled wire can take place non-directional swing when getting into wire conduit 24, consequently, the enameled wire can take place frictional phenomenon with the aperture edge of wire conduit 24 enameled wire entry end, damages the surface of enameled wire, can take place the phenomenon of broken string even, influences the quality and the production efficiency of product. By adopting the structure, the anti-cutting ring 242 is sleeved at the inlet end of the enameled wire of the wire conduit 24, so that the enameled wire is prevented from being in direct contact with the wire conduit 24, and the enameled wire is prevented from cutting the wire conduit 24; and the inner ring surface of the anti-cutting ring 242 is smooth, the friction force is small, the damage to the surface of the enameled wire is reduced, and the phenomenon of wire breakage of the enameled wire is avoided.
Further, the connecting plate 21 is provided with a wire clamping assembly; the wire clamping assembly is arranged below the first guide wheel 22; the wire clamping assembly comprises a fixing plate 211, a clamping plate 212, a first adjusting nut 213, a second adjusting nut 214 and a cotton pad 215;
the fixing plate 211 is fixedly assembled on the connecting plate 21; the first adjusting nut 213 is screw-fitted at the left-end proximal end of the clamping plate 212, and the first adjusting nut 213 is rotatably fitted at the left-end proximal end of the fixing plate 211; the second adjusting nut 214 is threadedly mounted at the right end proximal end of the clamping plate 212, and the second adjusting nut 214 is rotatably mounted at the right end proximal end of the fixing plate 211; the cotton pad 215 is sandwiched between the fixed plate 211 and the clamping plate 212.
In the unreeling process, because the tightness degree of the reel winding line and the winding radius are different, the tension of the enameled wire in the unreeling process is different, and the tension is changed too much, so that the quality of the product is easily influenced. By adopting the structure, the worker can adjust the distance between the fixing plate 211 and the clamping plate 212 through the first adjusting nut 213 and the second adjusting nut 214, so as to adjust the degree of clamping the enameled wire by the cotton pad 215, further keep the tension of the enameled wire, and prevent the tension change of the enameled wire from influencing the quality of products.
Furthermore, the connecting plate 21 is further provided with a copper wire limiting piece, the copper wire limiting piece comprises a connecting rod 216 and a limiting ring 217, one end of the connecting rod 216 is connected with the connecting plate 21, and the other end of the connecting rod 216 is connected with the limiting ring 217; the limiting ring 217 is horizontally arranged and used for limiting the swing range of the copper wire.
When the enameled wire is wound out from the winding reel, the enameled wire can also swing in a non-directional manner, and if the swinging amplitude of the enameled wire is too large, the enameled wire is easy to be wound together with the adjacent enameled wire. By adopting the structure, the enameled wire firstly passes through the limiting ring 217 and is clamped by the wire clamping component. The connecting rod 216 functions to connect the connecting plate 21 and the retainer ring 217. The limiting ring 217 limits the swing range of the enameled wire, and prevents the problem that the enameled wire is wound together with the adjacent enameled wire due to overlarge swing amplitude.
Preferably, a plurality of the wire conduits 24 are arranged side by side, and the second guide wheels 23 are distributed on the bracket 1 along the length direction of the wire conduits 24 at intervals. Referring to fig. 1 and 4, the length of the wire conduit 24 is arranged in an arithmetic progression, and by adopting the structure, the space can be reasonably utilized, the structure is more compact, more paying-off units can be arranged, the paying-off efficiency is improved, and meanwhile, the enameled wires are prevented from being mutually wound during paying-off.
Optionally, the enameled wire pay-off stand further comprises a second pay-off mechanism 3, the second pay-off mechanism 3 is identical to the first pay-off mechanism 2 in structure, and the second pay-off mechanism 3 and the first pay-off mechanism 2 are arranged in an axisymmetric manner with the central axis of the bracket 1 in the length direction. Referring to fig. 1 and 4, the second paying-off mechanism 3 has the same structure as the first paying-off mechanism 2 and comprises a plurality of paying-off units, and by adopting the structure, a plurality of enameled wires can be paid off simultaneously, the enameled wires cannot interfere with each other, and the paying-off efficiency is improved.
The technical principle of the present invention has been described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and is not to be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive efforts, and such equivalent modifications or substitutions are intended to be included within the scope of the present invention as defined in the appended claims.
Claims (7)
1. The enameled wire pay-off rack is characterized by comprising a support and a first pay-off mechanism, wherein the first pay-off mechanism comprises a plurality of pay-off units, and each pay-off unit comprises a connecting plate, a first guide wheel, a second guide wheel and a conduit;
the connecting plate and the conduit are arranged on the bracket, and the first guide wheel is vertically arranged on the connecting plate; the second guide wheel is horizontally arranged on the support, the sliding groove of the second guide wheel is arranged corresponding to the enameled wire inlet end of the wire guide pipe, and the first guide wheel and the second guide wheel guide the enameled wire to enter the wire guide pipe.
2. The enameled wire pay-off rack according to claim 1, wherein the conduit is detachably assembled on the support, a wire installing groove is formed in a side wall of the conduit, and the wire installing groove is communicated with the inside of the conduit.
3. The enameled wire pay-off stand according to claim 1, wherein a cutting-proof ring is sleeved at an enameled wire inlet end of the wire conduit, and the enameled wire passes through the cutting-proof ring and enters the wire conduit.
4. The enameled wire pay-off stand according to claim 1, wherein the connecting plate is provided with a wire clamping assembly; the wire clamping assembly is arranged below the first guide wheel; the wire clamping assembly comprises a fixing plate, a clamping plate, a first adjusting nut, a second adjusting nut and a cotton pad;
the fixing plate is fixedly assembled on the connecting plate; the first adjusting nut is in threaded fit at the left-end proximal end of the clamping plate, and the first adjusting nut is in rotating fit at the left-end proximal end of the fixing plate; the second adjusting nut is in threaded assembly at the near end of the right end of the clamping plate, and is rotatably assembled at the near end of the right end of the fixing plate; the cotton pad is clamped between the fixing plate and the clamping plate.
5. The enameled wire pay-off stand according to claim 4, wherein the connecting plate is further provided with a copper wire limiting piece, the copper wire limiting piece comprises a connecting rod and a limiting ring, one end of the connecting rod is connected with the connecting plate, and the other end of the connecting rod is connected with the limiting ring; the limiting ring is horizontally arranged and used for limiting the swing range of the copper wire.
6. The enameled wire pay-off stand according to claim 1, wherein a plurality of the wire conduits are arranged side by side, and the second guide wheels are distributed on the support along the length direction of the wire conduits at intervals.
7. The enameled wire pay-off rack according to claim 1, further comprising a second pay-off mechanism, wherein the second pay-off mechanism is the same as the first pay-off mechanism in structure, and the second pay-off mechanism and the first pay-off mechanism are arranged in an axisymmetrical manner with respect to the central axis of the bracket in the length direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223027881.5U CN218465180U (en) | 2022-11-15 | 2022-11-15 | Enameled wire pay-off rack |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223027881.5U CN218465180U (en) | 2022-11-15 | 2022-11-15 | Enameled wire pay-off rack |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218465180U true CN218465180U (en) | 2023-02-10 |
Family
ID=85149329
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223027881.5U Active CN218465180U (en) | 2022-11-15 | 2022-11-15 | Enameled wire pay-off rack |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218465180U (en) |
-
2022
- 2022-11-15 CN CN202223027881.5U patent/CN218465180U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 528225 No. 18, Dongfeng Road, Songgang Songxia Industrial Park, Shishan town, Nanhai District, Foshan City, Guangdong Province Patentee after: Guangdong Jingda Rea Special Enameled Wire Co.,Ltd. Address before: 528225 No. 18, Dongfeng Road, Songgang Songxia Industrial Park, Shishan town, Nanhai District, Foshan City, Guangdong Province Patentee before: GUANGDONG JINGDA REA SPECIAL ENAMELED WIRE CO.,LTD. |
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| CP01 | Change in the name or title of a patent holder |