CN218462322U - Quantitative feeding device of rubber cutting machine - Google Patents
Quantitative feeding device of rubber cutting machine Download PDFInfo
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- CN218462322U CN218462322U CN202222207655.9U CN202222207655U CN218462322U CN 218462322 U CN218462322 U CN 218462322U CN 202222207655 U CN202222207655 U CN 202222207655U CN 218462322 U CN218462322 U CN 218462322U
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Abstract
The utility model provides a quantitative feeding device of a rubber cutting machine, which comprises a fixed feeding mechanism, a conveying bottom roller mechanism, a floating feeding mechanism, a floating compression roller mechanism, an empty material detection mechanism, a rubber cutting width detection mechanism and a motor, wherein the floating feeding mechanism, the fixed feeding mechanism and the conveying bottom roller mechanism form a feeding channel; the rubber bag is connected with the fixed feeding device, the conveying bottom roller mechanism, the floating feeding mechanism and the floating compression roller mechanism in a sliding manner; an empty material detection mechanism is arranged at the inlet of the feeding channel; a rubber cutting width detection mechanism is arranged at the front end of the outlet of the feeding channel; the utility model discloses the cutting that mainly solves the artifical pay-off of current bale splitter exists is glued the piece and is not of uniform size, the great potential safety hazard scheduling problem that operating personnel exists when surely gluing.
Description
Technical Field
The utility model relates to a raw materials feed technical field in the rubber preliminary working especially relates to a quantitative feeding device of bale splitter.
Background
The rubber industry is one of the important basic industries of national economy, not only provides daily, medical and other light industrial rubber products which are indispensable to daily life for people, but also provides various rubber production equipment or rubber parts for the heavy industries such as mining, traffic, building, machinery, electronics and the like and emerging industries.
Rubber raw material bale need cut little back through the bale splitter and carry out the processing of batching again, current and bale splitter complex feed mechanism is general conveyer belt only, bale is carried and is waited to cut the position back when surely gluing and generally need whole manual promotion block rubber of operating personnel to cut the position, otherwise can produce deformation when rubber cutting and lead to the whole cutting process of displacement influence, make the block rubber of cutting down not reach the production demand, and manual promotion block rubber also can lead to the small block rubber after the cutting not of uniform size, thereby cause follow-up batch feeding ratio unstable, whole process has great potential safety hazard to operating personnel simultaneously.
Disclosure of Invention
In order to solve the problem, the utility model provides a quantitative feeding device of bale splitter carries out the air-bag through adopting transport, attitude adjustment synchronous control technique, photoelectric detection technique and detects, has realized that high efficiency, continuous carry out attitude adjustment, quantitative transport to gluing the piece.
In particular, the object of the present invention is achieved by:
a quantitative feeding device of a rubber cutting machine comprises a device bracket, a power supply, a motor, a transmission mechanism, a conveying bottom roller mechanism, a fixed feeding mechanism, a floating feeding mechanism and an empty material detection mechanism; the conveying bottom roller mechanism comprises a plurality of rollers which are horizontally arranged and installed, and the rollers can support, limit and convey raw materials; the fixed feeding mechanism comprises a plurality of rollers which are vertically arranged, is positioned at one side edge of the conveying bottom roller mechanism and can limit and convey the conveyed rubber bag; the floating feeding mechanism is formed by transversely arranging and combining a plurality of vertically arranged rollers into a whole, is arranged and arranged on the edge of the other side of the conveying bottom roller mechanism relative to the fixed feeding mechanism, and can adjust the feeding position of the rubber bag; the empty material detection mechanism is arranged at a feed inlet of the feeding device; the conveying bottom roller mechanism, the fixed feeding mechanism and the floating feeding mechanism provide conveying power for the roller through motors.
The device also comprises a floating compression roller mechanism, the floating compression roller mechanism and the floating feeding mechanism are arranged and installed along the edge of the conveying bottom roller mechanism at the same side, and are arranged and installed behind the floating feeding mechanism along the conveying direction, and the floating compression roller mechanism can be matched with the fixed feeding mechanism to support and press the cut rubber packet;
further, the floating compression roller mechanism comprises an elastic device, a roller and a bracket; the roller is arranged at one end of the bracket and can rotate around the other end of the bracket, an elastic device connecting position is arranged between the two ends of the bracket, and the elastic device is connected to the elastic device connecting position; the feeding device is provided with a plurality of floating compression roller mechanisms.
Furthermore, one end of the floating feeding mechanism is hinged at the feeding port of the conveying bottom roller mechanism, and the other end of the floating feeding mechanism is connected with the elastic device.
Further, the horizontal distance between one end of the floating feeding mechanism which is hinged with the conveying bottom roller mechanism in a normal state is larger than or equal to the horizontal distance between the other end of the floating feeding mechanism and the conveying bottom roller mechanism; the fixed feeding mechanism and the floating feeding mechanism are connected by a transmission mechanism and share one motor to provide conveying power.
Furthermore, a rubber cutting width detection mechanism is arranged at the front end of the outlet of the feeding channel of the feeding device.
Further, the device also comprises a material pressing mechanism, wherein the material pressing mechanism is arranged above the conveying bottom roller mechanism and can press materials downwards.
Furthermore, rollers of the fixed feeding mechanism, the conveying bottom roller mechanism and the floating feeding mechanism are toothed rollers, and a plurality of hobbing teeth are uniformly arranged on the surfaces of the toothed rollers.
Further, the elastic device is a cylinder or a gas spring.
Further, the empty material detection mechanism is a photoelectric sensor; the glue cutting width detection mechanism is a laser range finder or an ultrasonic sensor.
The utility model discloses the theory of operation as follows:
the rubber bag 8 enters from the feed inlet and is conveyed to a feeding channel consisting of a floating feeding mechanism 3, a fixed feeding mechanism 2 and a conveying bottom roller mechanism 1; firstly, the floating feeding mechanism 3 and the fixed feeding mechanism 2 jointly adjust the posture of an incoming material rubber bag 8, so that the rubber bag 8 keeps a set state to keep the cutting shape and size; and the fixed feeding mechanism 2, the floating compression roller mechanism 4 and the conveying bottom roller mechanism 1 jointly push the rubber bag 8 forwards in a clamped state. During cutting, the fixed feeding mechanism 2 and the floating compression roller mechanism 4 are matched to clamp and fix the rubber bag 8, the length to be pushed and extended is detected by the rubber cutting width detection mechanism 6 at the outlet of the conveying channel, and the pushing length (quantitative feeding) of the rubber bag 8 is realized by the starting/stopping functions of the motors of the fixed feeding mechanism 2 and the conveying bottom roller mechanism 1; and an empty material detection mechanism 5 is arranged at the feed inlet of the feeding device. After one rubber bag 8 is cut (when no material is available), another rubber bag 8 is placed from the feed port of the equipment, so that the continuous feeding of the rubber bags 8 in the whole production process is realized. The elastic device 32 can better adjust, limit and clamp the position of each rubber bag 8; the fixed feeding mechanism 2 and the floating feeding mechanism 3 share one motor, so that the pushing speed in the conveying process can be uniform, the cutting is more accurate, and the control is easy.
The utility model discloses beneficial effect as follows:
(one) the utility model discloses a fixed feed mechanism and unsteady feed mechanism's cooperation can carry out attitude adjustment to the material when carrying the material, can support the pressure material to elastic rubber in the cutting through unsteady compression roller mechanism to be provided with empty material detection mechanism, reach high-efficient, continuous carry out attitude adjustment, quantitative transport purpose to gluing the piece after the combined configuration.
After quantitative feeding is realized, separation of manual feeding and rubber block cutting actions of the rubber cutting machine can be realized, the flexible production capacity of the whole process section is improved, the labor amount is greatly reduced, and the risk of injury to workers caused by the traditional rubber cutting machine is solved.
After quantitative feeding is realized, fixed-length cutting is realized, the fluctuation of formula blending is reduced, and the stability of product quality is improved.
Drawings
FIG. 1 is a top view of the structure of an apparatus according to embodiment 1 of the present invention;
FIG. 2 is a schematic view of the three-dimensional structure of the device in embodiment 1 of the present invention;
FIG. 3 is a plan view of the floating feeding mechanism and the floating compression roller mechanism in the device of embodiment 1 of the present invention;
FIG. 4 is a perspective view of a floating feeding mechanism and a floating compression roller mechanism in the device of embodiment 1 of the present invention;
FIG. 5 is a schematic structural view of the toothed roller in the device according to embodiment 1 of the present invention;
fig. 6 is a schematic structural view of the swaging mechanism in the device according to embodiment 2 of the present invention;
fig. 7 is a perspective view of the floating press roll mechanism in the device according to embodiment 3 of the present invention;
wherein: the automatic feeding device comprises a conveying bottom roller mechanism, a fixed feeding mechanism, a floating feeding mechanism, a roller 31, a toothed roller 311, a hobbing 312, an elastic device 32, a floating pressing roller mechanism 4, a support 41, an empty material detection mechanism 5, a rubber cutting width detection mechanism 6, a transmission mechanism 7, a rubber bag 8, a cross rod 9 and a pressing block 91.
Detailed Description
In order to make the technical means, the creation characteristics and the achievement purpose of the present invention easy to understand and understand, the following embodiment of the quantitative feeding device of the rubber cutting machine and the detailed implementation mode thereof are further described.
Example 1: as shown in fig. 1-5, specific embodiments for the present invention are as follows:
a quantitative feeding device of a rubber cutting machine comprises a conveying bottom roller mechanism 1, a fixed feeding mechanism 2, a floating feeding mechanism 3, a floating compression roller mechanism 4, a motor, a photoelectric sensor and a rubber cutting width detection mechanism 6; the conveying bottom roller mechanism 1 comprises a plurality of rollers 31 which are horizontally arranged and installed and are used for supporting, limiting and conveying raw materials; the fixed feeding mechanism 2 comprises a plurality of rollers 31 which are vertically arranged, and the fixed feeding mechanism 2 is positioned at one side edge of the conveying bottom roller mechanism 1 and can limit and convey the conveyed rubber bag 8; the floating feeding mechanism 3 is formed by transversely arranging and integrally connecting three rollers 31 which are vertically arranged, is arranged and arranged on the edge of the other side of the conveying bottom roller mechanism 1 relative to the fixed feeding mechanism 2, one end of the floating feeding mechanism is hinged at the feeding port of the conveying bottom roller mechanism 1, the other end of the floating feeding mechanism is hinged with an elastic device 32, and the horizontal distance between the hinged end of the floating feeding mechanism 3 and the conveying bottom roller mechanism 1 is larger than or equal to the horizontal distance between the other end of the floating feeding mechanism 3 and the conveying bottom roller mechanism 1 in a normal state; the feeding device is provided with a plurality of floating compression roller mechanisms 4, the floating compression roller mechanisms 4 and the floating feeding mechanisms 3 are arranged and installed along the edge of the conveying bottom roller mechanism 1 on the same side, and are arranged and installed behind the floating feeding mechanisms 3 along the conveying direction, and each floating compression roller mechanism 4 comprises an elastic device 32, a roller 31 and a support 41; the roller 31 is vertically arranged at one end of the support 41, the other end of the support 41 is hinged with the feeding device, the support 41 is provided with an elastic device connecting position, and the elastic device 32 is connected to the elastic device connecting position and can elastically limit the cut rubber packet 8; the rollers 31 of the fixed feeding mechanism 2, the conveying bottom roller mechanism 1 and the floating feeding mechanism 3 are toothed rollers 311, and a plurality of hobbing teeth 312 are uniformly arranged on the surfaces of the toothed rollers 311; the elastic device 32 is a cylinder or a gas spring; the conveying bottom roller mechanism 1, the fixed feeding mechanism 2 and the floating feeding mechanism 3 provide conveying power for the roller 31 through motors, and the fixed feeding mechanism 2 and the floating feeding mechanism 3 are connected through a transmission belt and share one motor to provide conveying power; the rubber cutting width detection mechanism 6 is arranged at the outlet of a feeding channel of the feeding device and is a laser range finder or an ultrasonic sensor; the photoelectric sensor is arranged at the feeding port of the feeding device.
When the device works, the rubber bag 8 is conveyed to a feeding channel consisting of the floating feeding mechanism 3, the fixed feeding mechanism 2 and the conveying bottom roller mechanism 1 through the feeding hole; firstly, the floating feeding mechanism 3 and the fixed feeding mechanism 2 jointly adjust the posture of an incoming material rubber bag 8, and then the fixed feeding mechanism 2, the floating compression roller mechanism 4 and the conveying bottom roller mechanism 1 clamp and convey the rubber bag 8; the conveying distance and length are detected by a rubber cutting width detection mechanism 6 at the outlet of the conveying channel and fed back to a PLC controller, and the PLC controller is used for controlling the start and stop of the fixed feeding mechanism 2, the floating feeding mechanism 3 and the conveying bottom roller mechanism 1 so as to realize the quantitative feeding function of the rubber bag 8; the photoelectric sensor detects the material of feed inlet, when detecting that the pan feeding mouth does not have the bale 8, feeds back the PLC controller, and the continuous feed of bale 8 is glued to upstream equipment input that the PLC controller controlled, realizes whole production process, and above-mentioned used PLC controller is common controller among the prior art.
Example 2: as shown in fig. 6, the difference from embodiment 1 lies in that a pressing mechanism is further installed above the conveying bottom roller mechanism 1, the pressing mechanism is composed of a cross rod 9 and a plurality of pressing blocks 91, the pressing blocks 91 are hinged to the cross rod 9 and are installed in a manner of inclining downwards towards the direction of the discharge port, and when pressing is performed downwards, the sizing material can be prevented from moving backwards.
Example 3: as shown in fig. 7, the difference from embodiment 1 is that the floating roller mechanism 4 is installed on different horizontal planes, and because the rubber bag 8 has elasticity, the floating roller mechanism 4 on different horizontal planes can better clamp and limit the rubber bag 8 from different angles.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (10)
1. The utility model provides a quantitative feeding device of bale splitter, including device support, power, motor and drive mechanism, its characterized in that includes:
the conveying bottom roller mechanism (1) comprises a plurality of rollers (31) which are horizontally arranged and installed, and the rollers (31) can support, limit and convey raw materials;
the fixed feeding mechanism (2) comprises a plurality of rollers (31) which are vertically arranged, and the fixed feeding mechanism (2) is positioned at one side edge of the conveying bottom roller mechanism (1) and can limit and convey the conveyed rubber bag (8);
the floating feeding mechanism (3) is formed by transversely arranging and combining a plurality of vertically arranged rollers (31) into a whole, is arranged and arranged on the other side edge of the conveying bottom roller mechanism (1) relative to the fixed feeding mechanism (2), and can adjust the feeding position of the rubber bag (8);
the empty material detection mechanism (5) is arranged at a feed inlet of the feeding device;
the conveying bottom roller mechanism (1), the fixed feeding mechanism (2) and the floating feeding mechanism (3) provide conveying power for the roller (31) through motors.
2. The quantitative feeding device of the rubber cutting machine as claimed in claim 1, wherein: the floating plastic bag cutting machine is characterized by further comprising a floating compression roller mechanism (4), wherein the floating compression roller mechanism and the floating feeding mechanism (3) are arranged on the same side along the edge of the conveying bottom roller mechanism (1), and are arranged behind the floating feeding mechanism (3) along the conveying direction, and the fixed feeding mechanism (2) is matched to support and press a cut plastic bag (8).
3. The quantitative feeding device of the rubber cutting machine according to claim 2, characterized in that: the floating press roller mechanism (4) comprises an elastic device (32), a roller (31) and a bracket (41); the roller (31) is arranged at one end of the support (41) and can rotate around the other end of the support (41), an elastic device connecting position is arranged between the two ends of the support (41), and the elastic device (32) is connected to the elastic device connecting position; the feeding device is provided with a plurality of floating compression roller mechanisms (4).
4. The quantitative feeding device of the rubber cutting machine as claimed in claim 1, wherein: one end of the floating feeding mechanism (3) is hinged at the feed inlet of the conveying bottom roller mechanism (1), and the other end is connected with the elastic device (32).
5. The quantitative feeding device of the rubber cutting machine as claimed in claim 4, wherein: the horizontal distance between one end of the floating feeding mechanism (3) which is hinged with the conveying bottom roller mechanism (1) in a normal state is larger than or equal to the horizontal distance between the other end of the floating feeding mechanism and the conveying bottom roller mechanism (1); the fixed feeding mechanism (2) and the floating feeding mechanism (3) are connected by a transmission mechanism (7) and share one motor to provide conveying power.
6. The quantitative feeding device of the rubber cutting machine as claimed in claim 1, wherein: and a rubber cutting width detection mechanism (6) is arranged at the front end of the outlet of the feeding channel of the feeding device.
7. The quantitative feeding device of the rubber cutting machine as claimed in claim 1, wherein: the automatic feeding device is characterized by further comprising a material pressing mechanism, wherein the material pressing mechanism is arranged above the conveying bottom roller mechanism (1) and can press materials downwards.
8. The quantitative feeding device of the rubber cutting machine as claimed in claim 1, wherein: the roller (31) of the fixed feeding mechanism (2), the conveying bottom roller mechanism (1) and the floating feeding mechanism (3) is a toothed roller (311), and a plurality of hobbing teeth (312) are uniformly arranged on the surface of the toothed roller (311).
9. A quantitative feeding device of a rubber cutting machine as claimed in claim 3 or 4, wherein: the elastic device (32) is a cylinder or a gas spring.
10. The quantitative feeding device of the rubber cutting machine as claimed in claim 6, wherein: the empty material detection mechanism (5) is a photoelectric sensor; the glue cutting width detection mechanism (6) is a laser range finder or an ultrasonic sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222207655.9U CN218462322U (en) | 2022-08-22 | 2022-08-22 | Quantitative feeding device of rubber cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222207655.9U CN218462322U (en) | 2022-08-22 | 2022-08-22 | Quantitative feeding device of rubber cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218462322U true CN218462322U (en) | 2023-02-10 |
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ID=85136969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222207655.9U Active CN218462322U (en) | 2022-08-22 | 2022-08-22 | Quantitative feeding device of rubber cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218462322U (en) |
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2022
- 2022-08-22 CN CN202222207655.9U patent/CN218462322U/en active Active
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