CN218461126U

CN218461126U - Ceramic spray welding machine for coke oven

Info

Publication number: CN218461126U
Application number: CN202222769788.5U
Authority: CN
Inventors: 栗运海
Original assignee: Hebei Xingmao Technology Development Co ltd
Current assignee: Hebei Xingmao Technology Development Co ltd
Priority date: 2022-10-20
Filing date: 2022-10-20
Publication date: 2023-02-10
Anticipated expiration: 2032-10-20

Abstract

The utility model relates to a coke oven technical field provides a coke oven pottery spray welding machine, including automobile body and fixed mounting be in the spray welding machine body of automobile body top one side and connect through the connecting pipe the spray gun of spray welding machine body output. Through the second pinion rack that the meshing is connected, the second slide face portion that the second slide was installed in second square barrel inner wall both sides slides in the linkage, thereby realize carrying out the regulation of front and back flexible removal to the spray gun, it rotates to drive the third fixed disk through the fourth motor, a plurality of second slide bars of linkage slide in the inside of the circular spout of second, can improve rotatory stability, realize carrying out rotation regulation to the spray gun after the tilt mechanism adjusts, it rotates to drive the fourth gear through the fifth motor, the fourth gear that the linkage meshing is connected rotates, the spray gun that drives the fixed centre gripping of connecting plate bottom fixture adjusts the slope, effectively carry out automatically regulated repair to the coke oven, improve work efficiency.

Description

Ceramic spray welding machine for coke oven

Technical Field

The utility model relates to a coke oven repair technical field, it is specific, relate to a coke oven pottery spouts welding machine.

Background

The coke oven carbonization chamber wall can be damaged in different degrees under the physical and chemical actions, and along with the increase of the furnace life of the coke oven, the coke oven wall can be gradually corroded, cracked, large-area pitted surface, melting hole and the like; in addition, the coke oven often has the phenomena of tightness and leakage in the oven shoulder frame seam, waste gas tray and underpants bearing seam and the like in the use process. The problems can affect the normal production of the coke oven and the service life of the oven body of the coke oven to different degrees, seriously pollute the environment and increase the energy consumption, and effective measures and technical means are required to be taken to enhance the daily maintenance of the coke oven for the problems;

the Chinese patent with application number 202022979697.5 discloses a ceramic spray welding machine for a coke oven, which comprises a hopper, a feeding device, a transmission device and a traveling trolley; the feeding device comprises a cylindrical rotating wheel and a rotating shaft, an upper box body and a lower box body are respectively installed at the upper end and the lower end of the cylindrical rotating wheel, an upper glue pressing sealing plate is installed between the upper box body and the upper end face of the cylindrical rotating wheel, a lower glue pressing sealing plate is installed between the lower box body and the lower end face of the cylindrical rotating wheel, the upper box body is provided with a feeding hole, a plurality of through holes are vertically arranged on the end face of the cylindrical rotating wheel, the upper port of the feeding hole is located in a hopper, the lower port of the feeding hole is in butt joint with the through holes, the lower box body is provided with a discharging hole, the discharging hole is in butt joint with the through holes, a discharging bent pipe is in butt joint with the lower end of the discharging hole, an oxygen nozzle is arranged on the discharging bent pipe, a compressed air channel is arranged on the upper box body, and the compressed air channel is in butt joint with the through holes; the discharging bent pipe is connected with a material conveying rubber pipe, and the material conveying rubber pipe is connected with a spray gun and a welding gun. The ceramic welding repair and spray repair are combined for use, the effect is good, time and labor are saved, and the efficiency is high. The method is used for repairing and sealing other kilns of the coke oven;

although in order to solve current spray welding machine among the above-mentioned scheme, above-mentioned repair welding machine is repaired and is adopted a ceramic repair welding alone or semi-dry method spray welding effect is not ideal with sealed coke oven and other industrial kilns, actual operation often needs the problem that two kinds of methods combine together just can reach better result of use, but above-mentioned repair welding machine still has the problem that is difficult to the spray welding machine spray gun and carries out multi-angle automatically regulated, thereby need the staff to dress the protective clothing and carry out manual operation, if improper operation causes harm to the staff easily, greatly reduced work efficiency, for this reason, a coke oven ceramic spray welding machine is proposed.

SUMMERY OF THE UTILITY MODEL

The utility model provides a coke oven pottery spray-welding machine has solved a coke oven pottery spray-welding machine among the correlation technique, still has the problem that is difficult to spray-welding machine spray gun and carries out multi-angle automatically regulated.

The technical scheme of the utility model as follows: the utility model provides a coke oven pottery spouts welding machine, includes automobile body and fixed mounting be in the spray welding machine body of automobile body top one side and connect through the connecting pipe spray gun of spray welding machine body output, the opposite side at automobile body top be provided with right the spray gun carries out the first rotary mechanism of rotation regulation, first rotary mechanism's top be provided with be used for right the spray gun carries out elevating system of height regulation from top to bottom, elevating system's top is provided with and is used for right the telescopic machanism that the spray gun carried out the front and back regulation, be provided with on telescopic machanism's the terminal surface and be used for right the spray gun carries out the second rotary mechanism of rotation regulation, one side of second rotary mechanism is provided with and is used for right the spray gun carries out the tilt adjustment's tilting mechanism, the bottom of tilting mechanism is provided with and is used for the spray gun carries out the fixture that fixes.

Preferably, first rotary mechanism includes fixed mounting and is in the first motor of opposite side at automobile body top and fixed mounting be in the first fixed disk of first motor output and circular array with interval fixed mounting in proper order a plurality of first slide bars of first fixed disk bottom, first rotary mechanism still including seting up at the first circular slide rail of the opposite side at automobile body top, first circular slide rail with a plurality of sliding fit connects between the first slide bar.

Preferably, elevating system includes through bolt fixed mounting in the first square barrel and the fixed mounting at first fixed disk top are in the first slide rail of first square barrel inner wall both sides and sliding fit connect and are in the first slide plate and the fixed mounting on first slide rail surface are in the first pinion rack of first slide plate one side, elevating system still wraps fixed mounting and is in the second motor and the fixed mounting of first square barrel one side top are in the first gear of second motor output, first gear with mesh between the first pinion rack is connected.

Preferably, the telescopic mechanism comprises a second square cylinder body fixedly mounted at the top of the first sliding plate, a second sliding rail fixedly mounted on two sides of the inner wall of the second square cylinder body, and a second sliding plate and a second toothed plate fixedly mounted on the surface of the second sliding rail, the second sliding rail and the second toothed plate are connected in a sliding fit manner, the telescopic mechanism further comprises a third motor fixedly mounted on one side of the top of the second square cylinder body, and a second gear fixedly mounted at the output end of the third motor, and the second gear is meshed with the second toothed plate.

Preferably, the second rotary mechanism includes fixed mounting and is in the second fixed disk and the fixed mounting of second slide terminal surface the fourth motor at second fixed disk one side center and fixed mounting be in the third fixed disk of fourth motor output with circular array with interval fixed mounting in proper order a plurality of second slide bars of third fixed disk one side, the circular spout of second has been seted up to one side of second fixed disk, the circular spout of second and a plurality of sliding fit connects between the second slide bar.

Preferably, the tilting mechanism comprises a U-shaped plate fixedly mounted on the other side of the third fixing plate and a third gear and a fourth gear respectively connected to two sides of the inner wall of the U-shaped plate through a shaft rod, the fourth gear is located on one side of the third gear, a connecting plate is fixedly mounted on the outer side wall of the third gear, a fifth motor is fixedly mounted on one side of the U-shaped plate, and the output end of the fifth motor penetrates through the U-shaped plate and is fixedly connected with the center of one side of the fourth gear.

Preferably, the clamping mechanism comprises a support plate fixedly mounted at the bottom of the connecting plate, two concave plates fixedly mounted at the bottom of the support plate, and concave clamping plates fixedly mounted at the bottoms of the two concave plates through bolts.

The utility model discloses a theory of operation and beneficial effect do: the first fixing disc is driven to rotate by the first motor, the first sliding rods are linked to slide inside the first circular sliding rails, the rotating stability can be improved, so that the spray gun can be rotationally adjusted, the first toothed plates connected through meshing are arranged, the first sliding plates are linked to slide on the surfaces of the first sliding rails fixedly mounted on two sides of the inner wall of the first square barrel, the spray gun can be adjusted in a vertical height lifting and moving mode, the second toothed plates connected through meshing are driven to rotate by the third motor, the second sliding plates connected through meshing slide on the surfaces of the second sliding rails fixedly mounted on two sides of the inner wall of the second square barrel, the spray gun can be adjusted in a front-back telescopic moving mode, the third fixing disc is driven to rotate by the fourth motor, the second sliding rods are linked to slide inside the second circular sliding grooves, the rotating stability can be improved, the spray gun adjusted by the tilting mechanism is rotationally adjusted, the fourth gear is driven to rotate by the fifth motor, the fourth gear connected through meshing is rotated, the connecting plate which drives the bottom clamping mechanism to fixedly clamp the clamping gun to perform tilt adjustment, the coke oven automatic adjustment repair, and the working efficiency of the coke oven is improved.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

FIG. 1 is a schematic view of the overall three-dimensional structure of the present invention;

FIG. 2 is a schematic sectional view of the vehicle body of the present invention;

FIG. 3 is a schematic view of a partial structure of the U-shaped plate of the present invention;

fig. 4 is a schematic view of a partial three-dimensional structure of the support plate of the present invention.

In the figure: 1. a vehicle body; 2. a spray welding machine body; 3. a spray gun; 4. a first rotating mechanism; 5. a lifting mechanism; 6. a telescoping mechanism; 7. a second rotating mechanism; 8. a tilting mechanism; 9. a clamping mechanism; 41. a first motor; 42. a first fixed disk; 43. a first circular slide rail; 44. a first slide bar; 51. a first square cylinder; 52. a first slide rail; 53. a first slide plate; 54. a second motor; 55. a first gear; 56. a first toothed plate; 61. a second square cylinder; 62. a second slide rail; 63. a second slide plate; 64. a second toothed plate; 65. a third motor; 66. a second gear; 71. a second fixed disk; 72. a fourth motor; 73. a third fixed disk; 74. a second slide bar; 75. a second circular chute; 81. a U-shaped plate; 82. a third gear; 83. a fourth gear; 84. a fifth motor; 85. a connecting plate; 91. a support plate; 92. a concave plate; 93. concave clamping plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive work, are related to the scope of the present invention.

As shown in fig. 1 to 4, the present embodiment provides a coke oven ceramic spray welding machine, which includes a vehicle body 1, a spray welding machine body 2 fixedly installed on one side of the top of the vehicle body 1, and a spray gun 3 connected to the output end of the spray welding machine body 2 through a connecting pipe, wherein a first rotating mechanism 4 for rotatably adjusting the spray gun 3 is installed on the other side of the top of the vehicle body 1, an elevating mechanism 5 for vertically adjusting the spray gun 3 is installed on the top of the first rotating mechanism 4, a telescopic mechanism 6 for longitudinally adjusting the spray gun 3 is installed on the top of the elevating mechanism 5, a second rotating mechanism 7 for rotatably adjusting the spray gun 3 is installed on the end surface of the telescopic mechanism 6, an inclining mechanism 8 for obliquely adjusting the spray gun 3 is installed on one side of the second rotating mechanism 7, and a clamping mechanism 9 for fixing the spray gun 3 is installed on the bottom of the inclining mechanism 8; the first rotating mechanism 4, the lifting mechanism 5, the telescopic mechanism 6, the second rotating mechanism 7 and the tilting mechanism 8 are used for adjusting the spray gun 3 at multiple angles, so that the coke oven can be automatically repaired, and the working efficiency is improved.

In this embodiment, specifically, the first rotating mechanism 4 includes a first motor 41 fixedly mounted on the other side of the top of the vehicle body 1, a first fixed disk 42 fixedly mounted at an output end of the first motor 41, and a plurality of first sliding rods 44 fixedly mounted at the bottom of the first fixed disk 42 in a circular array at the same interval in sequence, the first rotating mechanism 4 further includes a first circular sliding rail 43 provided on the other side of the top of the vehicle body 1, and the first circular sliding rail 43 is connected with the plurality of first sliding rods 44 in a sliding fit manner; the first fixed disc 42 is driven to rotate by the first motor 41, and the plurality of first sliding rods 44 are linked to slide in the first circular sliding rail 43, so that the stability of rotation can be improved, and the rotation adjustment of the spray gun 3 is realized.

In this embodiment, specifically, the lifting mechanism 5 includes a first square cylinder 51 fixedly mounted on the top of the first fixed disk 42 through a bolt, first slide rails 52 fixedly mounted on two sides of the inner wall of the first square cylinder 51, a first slide plate 53 connected to the surface of the first slide rail 52 in a sliding fit manner, and a first toothed plate 56 fixedly mounted on one side of the first slide plate 53, the lifting mechanism 5 further includes a second motor 54 fixedly mounted above one side of the first square cylinder 51 and a first gear 55 fixedly mounted on the output end of the second motor 54, and the first gear 55 is in meshing connection with the first toothed plate 56; the second motor 54 drives the first gear 55 to rotate, and the first toothed plate 56 in meshed connection is used for linking the first sliding plate 53 to slide on the surfaces of the first sliding rails 52 fixedly arranged on the two sides of the inner wall of the first square cylinder 51, so that the height of the spray gun 3 can be adjusted in a lifting and moving manner.

In this embodiment, specifically, the telescopic mechanism 6 includes a second square cylinder 61 fixedly installed on the top of the first sliding plate 53, a second sliding rail 62 fixedly installed on two sides of the inner wall of the second square cylinder 61, a second sliding plate 63 connected to the surface of the second sliding rail 62 in a sliding fit manner, and a second toothed plate 64 fixedly installed on the top of the second sliding plate 63, the telescopic mechanism 6 further includes a third motor 65 fixedly installed on one side of the top of the second square cylinder 61, and a second gear 66 fixedly installed at the output end of the third motor 65, and the second gear 66 is engaged with the second toothed plate 64; drive second gear 66 through third motor 65 and rotate, slide at the second slide rail 62 face of second square barrel 61 inner wall both sides installation through the second pinion rack 64, the second slide 63 of meshing connection to the realization is adjusted to spray gun 3 front and back telescopic movement.

In this embodiment, specifically, the second rotating mechanism 7 includes a second fixed disk 71 fixedly mounted on the end surface of the second sliding plate 63, a fourth motor 72 fixedly mounted at the center of one side of the second fixed disk 71, a third fixed disk 73 fixedly mounted at the output end of the fourth motor 72, and a plurality of second sliding rods 74 fixedly mounted on one side of the third fixed disk 73 in sequence at the same interval in a circular array, one side of the second fixed disk 71 is provided with a second circular sliding slot 75, and the second circular sliding slot 75 is connected with the plurality of second sliding rods 74 in a sliding fit manner; the fourth motor 72 drives the third fixed disk 73 to rotate, and the plurality of second sliding rods 74 are linked to slide in the second circular sliding groove 75, so that the rotating stability can be improved, and the rotating adjustment of the spray gun 3 adjusted by the tilting mechanism 8 is realized.

In this embodiment, specifically, the tilting mechanism 8 includes a U-shaped plate 81 fixedly mounted on the other side of the third fixing plate 73, and a third gear 82 and a fourth gear 83 respectively connected to two sides of an inner wall of the U-shaped plate 81 through a shaft rod, the fourth gear 83 is located on one side of the third gear 82, a connecting plate 85 is fixedly mounted on an outer side wall of the third gear 82, a fifth motor 84 is fixedly mounted on one side of the U-shaped plate 81, and an output end of the fifth motor 84 penetrates through the U-shaped plate 81 and is fixedly connected with a center of one side of the fourth gear 83; the fifth motor 84 drives the fourth gear 83 to rotate, the fourth gear 83 connected in a linkage and meshing mode rotates, and the spray gun 3 fixedly clamped by the clamping mechanism 9 at the bottom of the connecting plate 85 is driven to be inclined and adjusted.

In this embodiment, specifically, the clamping mechanism 9 includes a supporting plate 91 fixedly installed at the bottom of the connecting plate 85, two concave plates 92 fixedly installed at the bottom of the supporting plate 91, and a concave clamping plate 93 fixedly installed at the bottom of the two concave plates 92 through bolts; through the manual rotatory bolt, break away from between messenger's grip block 93 and the concave plate 92, break away from the back manual spray gun 3 card go into the concave plate 92 inside, the card is gone into the back and is aligned grip block 93 and concave plate 92, again with the bolt screw in to realize the fixed centre gripping purpose of spray gun 3.

The utility model discloses at the during operation: the first fixing disc 42 is driven to rotate by the first motor 41, the first sliding bars 44 are linked to slide inside the first circular sliding rail 43, the stability of rotation can be improved, so that the spray gun 3 can be adjusted in a rotating manner, the first toothed plate 56 connected in a meshing manner is used for linking the first sliding plate 53 to slide on the surface of the first sliding rail 52 fixedly installed on two sides of the inner wall of the first square cylinder 51, so that the spray gun 3 can be adjusted in a vertical height lifting movement manner, the second gear 66 is driven to rotate by the third motor 65, the second sliding plate 64 connected in a meshing manner is linked to slide on the surface of the second sliding rail 62 fixedly installed on two sides of the inner wall of the second square cylinder 61 by the second sliding plate 63, so that the spray gun 3 can be adjusted in a front-back telescopic movement manner, the fourth motor 72 drives the third fixing disc 73 to rotate, the second sliding bars 74 are linked to slide inside the second circular sliding groove 75, the stability of rotation can be improved, the spray gun 3 adjusted by the tilting mechanism 8 is adjusted in a rotating manner, the fourth gear 83 is driven to rotate by the fifth motor 84, the fourth gear 83 connected in a linking manner, the rotating adjustment mechanism drives the rotating gear 83 to repair, the clamping mechanism to adjust the spray gun 3, the clamping plate 85, and the clamping mechanism to effectively improve the clamping efficiency of the coke oven, and the coke oven can be automatically clamp efficiency of the clamping mechanism.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The ceramic spray welding machine for the coke oven is characterized by comprising a car body (1), a spray welding machine body (2) fixedly arranged on one side of the top of the car body (1) and a spray gun (3) connected to the output end of the spray welding machine body (2) through a connecting pipe;

the opposite side at automobile body (1) top is provided with right spray gun (3) carry out the first rotary mechanism (4) of rotation regulation, the top of first rotary mechanism (4) be provided with be used for right spray gun (3) go on about the elevating system (5) of height regulation, the top of elevating system (5) is provided with be used for right telescopic machanism (6) of front and back regulation are carried out in spray gun (3), be provided with on the terminal surface of telescopic machanism (6) be used for right spray gun (3) carry out the second rotary mechanism (7) of rotation regulation, one side of second rotary mechanism (7) be provided with be used for right spray gun (3) carry out tilt adjustment's tilt mechanism (8), the bottom of tilt mechanism (8) is provided with be used for spray gun (3) carry out fixture (9).

2. The ceramic spray welding machine for the coke oven as claimed in claim 1, wherein the first rotating mechanism (4) comprises a first motor (41) fixedly mounted at the other side of the top of the car body (1), a first fixed disc (42) fixedly mounted at the output end of the first motor (41), and a plurality of first sliding rods (44) fixedly mounted at the bottom of the first fixed disc (42) in sequence in a circular array at the same interval.

3. The ceramic spray welding machine for the coke oven as claimed in claim 2, characterized in that the first rotating mechanism (4) further comprises a first circular slide rail (43) arranged on the other side of the top of the car body (1), and the first circular slide rail (43) is connected with a plurality of first slide bars (44) in a sliding fit manner.

4. The ceramic spray welding machine for the coke oven according to claim 3, characterized in that the lifting mechanism (5) comprises a first square cylinder (51) fixedly mounted on the top of the first fixing plate (42) through bolts, first sliding rails (52) fixedly mounted on two sides of the inner wall of the first square cylinder (51), a first sliding plate (53) connected on the surface of the first sliding rails (52) in a sliding fit manner, and a first toothed plate (56) fixedly mounted on one side of the first sliding plate (53).

5. The ceramic spray welding machine for the coke oven according to claim 4, characterized in that the lifting mechanism (5) further comprises a second motor (54) fixedly installed above one side of the first square cylinder (51) and a first gear (55) fixedly installed at an output end of the second motor (54), and the first gear (55) is in meshed connection with the first toothed plate (56).

6. The ceramic spray welding machine for the coke oven according to claim 4, characterized in that the telescoping mechanism (6) comprises a second square cylinder (61) fixedly mounted on the top of the first sliding plate (53), second sliding rails (62) fixedly mounted on two sides of the inner wall of the second square cylinder (61), a second sliding plate (63) connected on the surface of the second sliding rails (62) in a sliding fit manner, and a second toothed plate (64) fixedly mounted on the top of the second sliding plate.

7. The ceramic spray welding machine for the coke oven according to claim 6, characterized in that the telescopic mechanism (6) further comprises a third motor (65) fixedly installed on one side of the top of the second square cylinder (61) and a second gear (66) fixedly installed at the output end of the third motor (65), and the second gear (66) is in meshed connection with the second gear plate (64).

8. The ceramic spray welding machine for the coke oven as recited in claim 6, wherein the second rotating mechanism (7) comprises a second fixed disk (71) fixedly mounted on the end surface of the second sliding plate (63), a fourth motor (72) fixedly mounted at the center of one side of the second fixed disk (71), a third fixed disk (73) fixedly mounted at the output end of the fourth motor (72), and a plurality of second sliding rods (74) fixedly mounted on one side of the third fixed disk (73) in sequence at the same interval in a circular array, wherein one side of the second fixed disk (71) is provided with a second circular sliding chute (75), and the second circular sliding chute (75) is connected with the plurality of second sliding rods (74) in a sliding fit manner.

9. The ceramic spray welding machine for the coke oven as recited in claim 8, wherein the tilting mechanism (8) comprises a U-shaped plate (81) fixedly mounted on the other side of the third fixing plate (73), and a third gear (82) and a fourth gear (83) respectively connected to two sides of the inner wall of the U-shaped plate (81) through a shaft rod, the fourth gear (83) is located on one side of the third gear (82), a connecting plate (85) is fixedly mounted on the outer side wall of the third gear (82), a fifth motor (84) is fixedly mounted on one side of the U-shaped plate (81), and the output end of the fifth motor (84) penetrates through the U-shaped plate (81) and is fixedly connected with the center of one side of the fourth gear (83).

10. The ceramic spray welder for coke ovens according to claim 9, wherein said clamping mechanism (9) comprises a supporting plate (91) fixed at the bottom of said connecting plate (85), two concave plates (92) fixed at the bottom of said supporting plate (91) and concave clamping plates (93) fixed at the bottom of said two concave plates (92) by bolts.