CN218461079U - Hobbing cutting device is used in sprocket production - Google Patents
Hobbing cutting device is used in sprocket production Download PDFInfo
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- CN218461079U CN218461079U CN202222113915.6U CN202222113915U CN218461079U CN 218461079 U CN218461079 U CN 218461079U CN 202222113915 U CN202222113915 U CN 202222113915U CN 218461079 U CN218461079 U CN 218461079U
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Abstract
Description
技术领域technical field
本实用新型涉及滚齿切削技术领域,具体为一种链轮生产用滚齿切削装置。The utility model relates to the technical field of hobbing and cutting, in particular to a hobbing and cutting device for sprocket production.
背景技术Background technique
链轮主要依靠轮和滚齿组成,依靠滚齿与链条连接实现传动,所以为了提高传动流畅性,多个滚齿需要切削成同等大小;The sprocket is mainly composed of wheels and hobs, and the transmission is realized by connecting the hobs with the chain. Therefore, in order to improve the smoothness of transmission, multiple hobs need to be cut to the same size;
例如公告号为CN208644300U的中国授权专利(一种齿轮箱生产用滚齿装置):包括工作台,所述工作台的底部连接有四个支撑腿,所述工作台的顶部两侧连接有两个支架,两个支架的顶部连接有横梁,所述工作台的正面设置有开关组,所述支架的右侧且位于横梁和工作台之间连接有两个竖板,所述工作台的顶部设置有两个底座,所述横梁的底部设置有两个顶座。该齿轮箱生产用滚齿装置,设置有上夹板和下夹板,通过两个气缸可以带动上夹板和下夹板上下移动,从而将工件夹紧固定。For example, the Chinese authorized patent (a gear hobbing device for gear box production) whose notification number is CN208644300U: includes a workbench, four supporting legs are connected to the bottom of the workbench, and two supporting legs are connected to the top of the workbench on both sides. Bracket, the top of the two brackets is connected with a beam, the front of the workbench is provided with a switch group, the right side of the bracket is connected with two vertical plates between the beam and the workbench, and the top of the workbench is set There are two bases, and two top seats are provided at the bottom of the beam. The gear hobbing device for gear box production is provided with an upper splint and a lower splint, and two cylinders can drive the upper splint and the lower splint to move up and down, thereby clamping and fixing the workpiece.
但是,现有滚齿在切削固定的时候多数都是依靠上下挤压两端的方式进行固定,受力的时候容易发生转动偏移,并且碎屑容易附着在下一个滚齿的表面,导致切削不精准;因此,不满足现有的需求,对此我们提出了一种链轮生产用滚齿切削装置。However, most of the existing hobbing gears are fixed by pressing the two ends up and down when cutting and fixing. When the force is applied, it is easy to rotate and deviate, and debris is easy to adhere to the surface of the next hob, resulting in inaccurate cutting ; Therefore, it does not meet the existing needs, and we propose a hobbing device for sprocket production.
实用新型内容Utility model content
本实用新型的目的在于提供一种链轮生产用滚齿切削装置,以解决上述背景技术中提出的现有滚齿在切削固定的时候多数都是依靠上下挤压两端的方式进行固定,受力的时候容易发生转动偏移,并且碎屑容易附着在下一个滚齿的表面,导致切削不精准的问题。The purpose of this utility model is to provide a hobbing cutting device for sprocket production to solve the problem that most of the existing hobbing gears proposed in the background technology are fixed by pressing the two ends up and down when they are cut and fixed. When it is easy to rotate and deviate, and debris is easy to adhere to the surface of the next hob, resulting in inaccurate cutting.
为实现上述目的,本实用新型提供如下技术方案:一种链轮生产用滚齿切削装置,包括:驱动板、第一固定板和第二固定板,所述驱动板的上端设置有切削气缸,所述切削气缸的前端设置有切削座,所述切削座的下端设置有切削刀头;In order to achieve the above object, the utility model provides the following technical solutions: a hobbing and cutting device for sprocket production, comprising: a drive plate, a first fixed plate and a second fixed plate, the upper end of the drive plate is provided with a cutting cylinder, The front end of the cutting cylinder is provided with a cutting seat, and the lower end of the cutting seat is provided with a cutting head;
还包括:Also includes:
固定气缸,其设置在所述第一固定板和第二固定板的一侧,所述固定气缸的一端设置有挤压垫,所述固定气缸的下端设置有气缸连接座;A fixed cylinder, which is arranged on one side of the first fixed plate and the second fixed plate, one end of the fixed cylinder is provided with a squeeze pad, and the lower end of the fixed cylinder is provided with a cylinder connecting seat;
出气管,其设置在所述切削刀头的两侧,所述切削座的上端面设置有进气管,且进气管与出气管互通。The air outlet pipe is arranged on both sides of the cutting head, the upper end surface of the cutting seat is provided with an air inlet pipe, and the air inlet pipe and the air outlet pipe communicate with each other.
优选的,所述第一固定板和第二固定板之间设置有防飞溅箱,所述防飞溅箱的两端均设置有固定片,所述固定片的一侧设置有单头紧固件,且固定片通过单头紧固件与第一固定板螺纹连接。Preferably, an anti-splash box is arranged between the first fixing plate and the second fixing plate, and both ends of the anti-splash box are provided with fixing sheets, and one side of the fixing sheet is provided with a single-head fastener , and the fixed piece is screwed to the first fixed plate through a single-head fastener.
优选的,所述第一固定板和第二固定板的一端均设置有转动柱,所述转动柱的外部设置有滚珠轴承,所述转动柱的一端设置有变频电机机构,两个所述转动柱之间设置有链轮连接轴,且链轮连接轴的两端分别插入两个转动柱内部,所述链轮连接轴的外部设置有链轮。Preferably, one end of the first fixed plate and the second fixed plate are provided with a rotating column, the outside of the rotating column is provided with a ball bearing, and one end of the rotating column is provided with a variable frequency motor mechanism, and the two rotating columns A sprocket connecting shaft is arranged between the columns, and the two ends of the sprocket connecting shaft are respectively inserted into the interior of the two rotating columns, and a sprocket is arranged outside the sprocket connecting shaft.
优选的,所述第二固定板的下端设置有驱动座,所述驱动座的内部设置有滚珠丝杠组件,所述滚珠丝杠组件通过移动座与第一固定板之间通过移动座连接。Preferably, the lower end of the second fixing plate is provided with a driving seat, and a ball screw assembly is provided inside the driving seat, and the ball screw assembly is connected to the first fixing plate through a moving seat through a moving seat.
优选的,所述驱动座的上表面设置有移动槽,且移动槽与驱动座为一体结构,所述第一固定板的下端设置有移动轮,且移动轮沿着移动槽移动。Preferably, the upper surface of the driving seat is provided with a moving groove, and the moving groove and the driving seat are integrally structured, and the lower end of the first fixing plate is provided with a moving wheel, and the moving wheel moves along the moving groove.
优选的,所述变频电机机构的一端设置有电机座,且电机座和气缸连接座均通过外接紧固件与第一固定板固定。Preferably, one end of the variable frequency motor mechanism is provided with a motor seat, and both the motor seat and the cylinder connection seat are fixed to the first fixing plate by external fasteners.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过在第一固定板和第二固定板一侧均设置固定气缸,并且在第一固定板和第二固定板的一端均设置安装有滚珠轴承的转动柱,链轮连接轴的两端分别插入两个转动柱内部,从而对链轮连接轴进行挤压固定,依靠变频电机机构带动转动柱沿着滚珠轴承转动,利用两个固定气缸带动两个挤压垫对链轮进行挤压固定,避免切削刀头对两个滚齿之间进行挤压切割的时候受力转动偏移,提高稳定性,通过进气管外接气泵,切屑好一个滚齿并且链轮转动到下一个滚齿后,依靠出气管出气,对碎屑进行清理,提高滚齿切削的精确性。1. The utility model is provided with a fixed cylinder on one side of the first fixed plate and the second fixed plate, and a rotating column with a ball bearing is installed at one end of the first fixed plate and the second fixed plate, and the sprocket is connected to the shaft. The two ends of the two rotating columns are respectively inserted into the interior of the two rotating columns to squeeze and fix the sprocket connecting shaft. The rotating column is driven to rotate along the ball bearing by the frequency conversion motor mechanism, and the sprocket is fixed by using two fixed cylinders to drive two extrusion pads. Squeeze and fix to prevent the cutting head from extruding and cutting between the two hobs when it is forced to rotate and deviate, which improves stability. The air pump is connected externally through the intake pipe, and the chips are removed from one hob and the sprocket rotates to the next hob. After the teeth, rely on the air outlet pipe to discharge the air to clean up the debris and improve the accuracy of hobbing cutting.
2、通过在链轮下方设置防飞溅箱,防飞溅箱内部是装了水的,掉落的碎屑落入装有水的防飞溅箱内部,与水接触后,碎屑受到水的张力和吸附性,下次进行吹气的时候就不会乱飞,也防止碎屑重新散落到链轮上,提高碎屑收集的便利性。2. By installing an anti-splash box under the sprocket, the inside of the anti-splash box is filled with water, and the falling debris falls into the inside of the anti-splash box filled with water. After contacting with water, the debris is subjected to the tension of water and Adsorption, the next time you blow air, it will not fly randomly, and it also prevents debris from re-scattering on the sprocket, improving the convenience of debris collection.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的第一固定板和第二固定板左侧视结构示意图;Fig. 2 is the structural representation of the first fixed plate and the second fixed plate of the present utility model, as viewed from the left side;
图3为本实用新型的驱动座上表面俯视结构示意图;Fig. 3 is a structural schematic diagram of the top surface of the driving seat of the present invention;
图中:1、驱动板;2、切削气缸;3、切削座;4、切削刀头;5、进气管;6、出气管;7、第一固定板;8、第二固定板;9、变频电机机构;10、链轮;11、固定气缸;12、气缸连接座;13、防飞溅箱;14、固定片;15、单头紧固件;16、驱动座;17、移动座;18、转动柱;19、滚珠轴承;20、链轮连接轴;21、挤压垫;22、滚珠丝杠组件;23、移动槽;24、移动轮;25、电机座。In the figure: 1. drive plate; 2. cutting cylinder; 3. cutting seat; 4. cutting head; 5. air intake pipe; 6. air outlet pipe; 7. first fixed plate; 8. second fixed plate; Frequency conversion motor mechanism; 10, sprocket; 11, fixed cylinder; 12, cylinder connection seat; 13, anti-splash box; 14, fixed piece; 15, single-head fastener; 16, driving seat; 17, moving seat; 18 , rotating column; 19, ball bearing; 20, sprocket connecting shaft; 21, squeeze pad; 22, ball screw assembly; 23, moving groove; 24, moving wheel; 25, motor seat.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
请参阅图1-3,本实用新型提供的一种实施例:一种链轮生产用滚齿切削装置,包括:驱动板1、第一固定板7和第二固定板8,驱动板1的上端设置有切削气缸2,切削气缸2的前端设置有切削座3,切削座3的下端设置有切削刀头4,切削气缸2是推动切削座3前后移动,切削刀头4是由切削座3内部的电机驱动旋转,从而对链轮表面的滚齿进行加工,这些内容属于现有滚齿切削装置的常见结构,具体结构在此不再赘述。Please refer to Fig. 1-3, an embodiment provided by the utility model: a hobbing and cutting device for sprocket production, including: a drive plate 1, a first fixed
还包括:Also includes:
固定气缸11,其设置在第一固定板7和第二固定板8的一侧,固定气缸11的一端设置有挤压垫21,固定气缸11的下端设置有气缸连接座12;The fixed
出气管6,其设置在切削刀头4的两侧,切削座3的上端面设置有进气管5,且进气管5与出气管6互通。The
请参阅图1,第一固定板7和第二固定板8之间设置有防飞溅箱13,防飞溅箱13的两端均设置有固定片14,固定片14的一侧设置有单头紧固件15,且固定片14通过单头紧固件15与第一固定板7螺纹连接,掉落的碎屑落入装有水的防飞溅箱13内部,与水接触后,碎屑受到水的张力和吸附性,下次进行吹气的时候就不会乱飞,提高碎屑收集的便利性。Please refer to Fig. 1, between the first fixed
请参阅图2,第一固定板7和第二固定板8的一端均设置有转动柱18,转动柱18的外部设置有滚珠轴承19,转动柱18的一端设置有变频电机机构9,两个转动柱18之间设置有链轮连接轴20,且链轮连接轴20的两端分别插入两个转动柱18内部,链轮连接轴20的外部设置有链轮10,对链轮10进行固定,依靠变频电机机构9实现转动。Referring to Fig. 2, one end of the first fixed
请参阅图1和图3,第二固定板8的下端设置有驱动座16,驱动座16的内部设置有滚珠丝杠组件22,滚珠丝杠组件22通过移动座17与第一固定板7之间通过移动座17连接,滚珠丝杠组件22主要由伺服电机和滚珠丝杠组成,带动第一固定板7移动。Please refer to Fig. 1 and Fig. 3, the lower end of the second fixed
请参阅图1和图3,驱动座16的上表面设置有移动槽23,且移动槽23与驱动座16为一体结构,第一固定板7的下端设置有移动轮24,且移动轮24沿着移动槽23移动,提高第一固定板7移动的稳定性。Please refer to Fig. 1 and Fig. 3, the upper surface of driving
请参阅图1和图2,变频电机机构9的一端设置有电机座25,且电机座25和气缸连接座12均通过外接紧固件与第一固定板7固定,便于变频电机机构9和固定气缸11固定。Please refer to Fig. 1 and Fig. 2, one end of variable
工作原理:使用时,利用滚珠丝杠组件22带动第一固定板7远离第二固定板8,让安装有链轮连接轴20的链轮10放在第一固定板7和第二固定板8之间,然后移动第一固定板7,链轮连接轴20的两端分别插入两个转动柱18内部,从而对链轮连接轴20进行挤压固定,依靠变频电机机构9带动转动柱18沿着滚珠轴承19转动,利用两个固定气缸11带动两个挤压垫21对链轮10进行挤压固定,避免切削刀头4对两个滚齿之间进行挤压切割的时候受力转动偏移,提高稳定性,切削气缸2是推动切削座3前后移动,切削刀头4是由切削座3内部的电机驱动旋转,从而对链轮表面的滚齿进行加工,通过进气管5外接气泵,切屑好一个滚齿并且链轮10转动到下一个滚齿后,依靠出气管6出气,对碎屑进行清理,提高滚齿切削的精确性,掉落的碎屑落入装有水的防飞溅箱13内部,与水接触后,碎屑受到水的张力和吸附性,下次进行吹气的时候就不会乱飞,提高碎屑收集的便利性。Working principle: When in use, the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
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| CN202222113915.6U CN218461079U (en) | 2022-08-11 | 2022-08-11 | Hobbing cutting device is used in sprocket production |
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| CN202222113915.6U CN218461079U (en) | 2022-08-11 | 2022-08-11 | Hobbing cutting device is used in sprocket production |
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