CN218435961U - Pickling device for processing metallurgical steel plate - Google Patents
Pickling device for processing metallurgical steel plate Download PDFInfo
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- CN218435961U CN218435961U CN202222883138.3U CN202222883138U CN218435961U CN 218435961 U CN218435961 U CN 218435961U CN 202222883138 U CN202222883138 U CN 202222883138U CN 218435961 U CN218435961 U CN 218435961U
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Abstract
Description
技术领域technical field
本实用新型涉及冶金钢板酸洗技术领域,具体为一种冶金钢板加工酸洗装置。The utility model relates to the technical field of metallurgical steel plate pickling, in particular to a metallurgical steel plate processing pickling device.
背景技术Background technique
钢板初步加工好后,炽热的钢板表面与空气中的氧结合形成一层又脆又硬的氧化物。氧化物紧附在钢材表面,不利于后期再加工,因此需要去除氧化层,现有技术中多采用酸洗机组喷淋盐酸溶液进行酸洗。After the steel plate is preliminarily processed, the hot steel plate surface combines with oxygen in the air to form a layer of brittle and hard oxide. Oxide is closely attached to the surface of the steel, which is not conducive to later reprocessing, so the oxide layer needs to be removed. In the prior art, pickling units are often used to spray hydrochloric acid solution for pickling.
发明人在实际工作中发现,仅通过喷淋组件喷淋酸溶液进行冲洗,很难将氧化层较为快速彻底的去除,酸洗效率较低。另外钢板酸洗后,其表面残留水分较多,使得后续干燥工序耗时较长。为此,我们提出一种冶金钢板加工酸洗装置。The inventor found in actual work that it is difficult to quickly and completely remove the oxide layer only by spraying the acid solution through the spray assembly, and the pickling efficiency is low. In addition, after the steel plate is pickled, there is a lot of residual moisture on the surface, which makes the subsequent drying process take a long time. For this reason, we propose a metallurgical steel plate processing pickling device.
实用新型内容Utility model content
本实用新型的目的在于提供一种冶金钢板加工酸洗装置,将喷淋和擦洗相结合,酸洗效果好,通过吸水棉层吸走钢板上大部分水分,从而减少了后期干燥的时间,解决了背景技术中提出的问题。The purpose of the utility model is to provide a pickling device for metallurgical steel plate processing, which combines spraying and scrubbing, and has a good pickling effect, and absorbs most of the water on the steel plate through the water-absorbing cotton layer, thereby reducing the later drying time and solving the problem. solve the problems raised in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种冶金钢板加工酸洗装置,包括酸洗机机箱,所述酸洗机机箱进料端和出料端分别架设安装有输送辊架,所述酸洗机机箱内部底部转动安装有运输辊,所述酸洗机机箱内部依次设置有酸洗室、冲洗室和辅干室,所述酸洗室两侧的酸洗机机箱的侧壁上安装有酸液喷淋管和刷辊,所述刷辊两端部分别固定有用来清理钢板顶壁和底壁的粗刷筒,所述冲洗室两侧的酸洗机机箱的侧壁上安装有纯水喷淋管,所述辅干室两侧的酸洗机机箱侧壁均设置有加厚层,所述加厚层上分别安装有吸水棉层,所述酸洗机机箱内部顶部安装有可移动的用来夹持钢板顶部的夹持座。In order to achieve the above purpose, the utility model provides the following technical solutions: a metallurgical steel plate processing pickling device, including a pickling machine case, the pickling machine case feed end and discharge end are respectively erected and installed with conveying roller racks, the The inside bottom of the pickling machine case is equipped with transport rollers, and the inside of the pickling machine case is sequentially provided with a pickling room, a flushing room and an auxiliary drying room. An acid spray pipe and a brush roller are installed, and the two ends of the brush roller are respectively fixed with coarse brush cylinders for cleaning the top wall and bottom wall of the steel plate. There are pure water spray pipes, and the side walls of the pickling machine case on both sides of the auxiliary drying chamber are provided with thickened layers, and water-absorbing cotton layers are respectively installed on the thickened layers, and the top of the pickling machine case is installed There are movable clamping seats for clamping the top of the steel plate.
优选的,所述酸洗室和所述冲洗室之间的底部、所述冲洗室和所述辅干室之间的底部均设置有密封隔板,所述酸洗室底部设置有废液室一,所述冲洗室底部设置有废液室二。Preferably, the bottom between the pickling chamber and the flushing chamber, the bottom between the flushing chamber and the auxiliary drying chamber are all provided with a sealed partition, and the bottom of the pickling chamber is provided with a
优选的,所述酸液喷淋管和所述刷辊分别设置有多个,同一侧所述酸洗室侧壁上的所述酸液喷淋管和所述刷辊间隔设置。Preferably, multiple acid spray pipes and brush rollers are respectively provided, and the acid spray pipes and brush rollers on the side wall of the pickling chamber on the same side are arranged at intervals.
优选的,所述刷辊轴心处固定有轴杆,所述轴杆两端分别转动连接有固定板,所述固定板固定安装在所述酸洗机机箱内侧壁上。Preferably, a shaft is fixed at the center of the brush roller, and two ends of the shaft are respectively rotatably connected to fixing plates, and the fixing plates are fixedly installed on the inner wall of the pickling machine cabinet.
优选的,所述纯水喷淋管、酸液喷淋管上均安装有多个喷嘴,所述酸洗机机箱顶部设置有水箱,所述水箱内部设置有和所述纯水喷淋管连通的纯水腔,还设置有和所述酸液喷淋管连通的酸液腔。Preferably, a plurality of nozzles are installed on the pure water spray pipe and the acid spray pipe, a water tank is arranged on the top of the pickling machine chassis, and a water tank connected to the pure water spray pipe is arranged inside the water tank. The pure water chamber is also provided with an acid chamber communicating with the acid spray pipe.
优选的,所述酸洗机机箱内部顶部固定有顶板,所述顶板上开设有限位槽,所述顶板上方的酸洗机机箱内部转动安装有丝杆,所述丝杆上螺纹安装有滑座,所述夹持座顶部通过所述限位槽且和所述滑座固定连接。Preferably, a top plate is fixed on the top of the pickling machine case, and a limited slot is set on the top plate, and a screw rod is installed inside the pickling machine case above the top plate, and a sliding seat is threaded on the screw rod , the top of the clamping seat passes through the limiting groove and is fixedly connected with the sliding seat.
优选的,所述冲洗室和辅干室上方的丝杆的螺旋间距大于所述酸洗室上方的丝杆上的螺旋间距。Preferably, the helical pitch of the screw rods above the flushing chamber and the auxiliary drying chamber is greater than the helical pitch of the screw rods above the pickling chamber.
优选的,所述丝杆的转动通过电机驱动,所述电机固定安装在所述酸洗机机箱外部一侧。Preferably, the rotation of the screw rod is driven by a motor, and the motor is fixedly installed on one side outside the pickling machine casing.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
本实用新型中将钢板竖向放置运输,相对于将钢板横平放置在运输辊的运输方式,可以使得刷辊和钢板两侧面充分摩擦,粗刷筒转动分别摩擦钢板顶壁和底壁,配合酸液喷淋管上的喷嘴将盐酸溶液均匀喷淋到钢板两侧面,喷淋和擦洗相结合,使得氧化层去除彻底快速;设置竖向运输,使得水分沥干快速,有利于后期干燥。In the utility model, the steel plate is placed vertically for transportation. Compared with the transportation method of placing the steel plate horizontally on the transport roller, the brush roller and the two sides of the steel plate can be fully rubbed, and the coarse brush cylinder rotates to rub the top wall and bottom wall of the steel plate respectively. The nozzle on the liquid spray pipe sprays the hydrochloric acid solution evenly on both sides of the steel plate. The combination of spraying and scrubbing makes the oxidation layer removed completely and quickly; the vertical transportation is set to make the water drain quickly, which is beneficial to the later drying.
附图说明Description of drawings
图1为本实用新型内部结构示意图;Fig. 1 is a schematic diagram of the internal structure of the utility model;
图2为本实用新型外部结构示意图;Fig. 2 is a schematic diagram of the external structure of the utility model;
图3为本实用新型A-A处截面结构示意图。Fig. 3 is a schematic diagram of the section structure at A-A of the utility model.
图中:1、酸洗机机箱;111、加厚层;112、固定板;2、水箱;21、纯水腔;22、酸液腔;3、丝杆;4、滑座;5、顶板;6、夹持座;7、纯水喷淋管;8、酸液喷淋管;9、刷辊;91、粗刷筒;10、输送辊架;11、电机;12、运输辊;13、吸水棉层。In the figure: 1, pickling machine chassis; 111, thickening layer; 112, fixed plate; 2, water tank; 21, pure water chamber; 22, acid liquid chamber; 3, screw rod; 4, sliding seat; 5, top plate ;6, clamping seat; 7, pure water spray pipe; 8, acid spray pipe; 9, brush roller; 91, coarse brush tube; 10, conveying roller frame; , Absorbent cotton layer.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1至图3,本实用新型提供一种技术方案:一种冶金钢板加工酸洗装置,包括酸洗机机箱1,酸洗机机箱1进料端和出料端分别架设安装有输送辊架10,设置输送辊架10便于输送钢板,酸洗机机箱1内部底部转动安装有运输辊12,运输辊12设置有多个,可以支撑钢板的大部分重量,当钢板移动时,会使得运输辊12随之转动,酸洗机机箱1内部依次设置有酸洗室、冲洗室和辅干室,酸洗室两侧的酸洗机机箱1的侧壁上安装有酸液喷淋管8和刷辊9,刷辊9两端部分别固定有用来清理钢板顶壁和底壁的粗刷筒91,粗刷筒91的外径大于刷辊9,且超出部分和钢板厚度适配,刷辊9、粗刷筒91上的刷毛均为PP波纹丝制成,耐酸碱,耐磨损,冲洗室两侧的酸洗机机箱1的侧壁上安装有纯水喷淋管7,纯水喷淋管7至少设置有两对,喷淋冲洗充分,辅干室两侧的酸洗机机箱1侧壁均设置有加厚层111,加厚层111内部安装有陶瓷电热板,加厚层111上分别安装有吸水棉层13,设置加厚层111,可以对吸水棉层13加热,加快水分散发,使得吸水棉层13能维持较好的吸水性,酸洗机机箱1内部顶部安装有可移动的用来夹持钢板顶部的夹持座6,夹持座6可以为工字钢夹持器或市面上常见的可以用来吊装钢板、石板、木板的吊装夹具。Please refer to Fig. 1 to Fig. 3, the utility model provides a kind of technical scheme: a metallurgical steel plate processing pickling device, comprises the
如图1和图2所示,酸洗室和冲洗室之间的底部、冲洗室和辅干室之间的底部均设置有密封隔板,酸洗室底部设置有废液室一,冲洗室底部设置有废液室二,废液室一和废液室二底部一侧分别连接有排废液管,便于废液排出,回收处理。As shown in Figure 1 and Figure 2, the bottom between the pickling chamber and the flushing chamber, the bottom between the flushing chamber and the auxiliary drying chamber are all provided with a sealed partition, the bottom of the pickling chamber is provided with a waste liquid chamber one, and the flushing chamber The bottom is provided with a waste liquid chamber 2, and the bottom side of the
酸液喷淋管8和刷辊9分别设置有多个,同一侧酸洗室侧壁上的酸液喷淋管8和刷辊9间隔设置,通过上述设计,使得钢板经过多次摩擦、喷淋,去除氧化层的效果好。There are multiple acid spray pipes 8 and
刷辊9轴心处固定有轴杆,轴杆两端分别转动连接有固定板112,固定板112固定安装在酸洗机机箱1内侧壁上,刷辊9的转动通过微型电机驱动(图中未画出)。The shaft center of the
纯水喷淋管7、酸液喷淋管8上均安装有多个喷嘴,酸洗机机箱1顶部设置有水箱2,水箱2内部设置有和纯水喷淋管7连通的纯水腔21,还设置有和酸液喷淋管8连通的酸液腔22,纯水喷淋管7进水端通过软管延伸至纯水腔21内部,且连接有水泵,酸液喷淋管8进水端通过软管延伸至酸液腔22内部,且连接有水泵,工作时,分别开启水泵,酸液喷淋管8通过喷嘴将盐酸溶液均匀喷淋到钢板两侧面,纯水喷淋管7通过喷嘴将纯净水均匀喷淋到钢板两侧面。Both the pure
如图1所示,酸洗机机箱1内部顶部固定有顶板5,顶板5上开设有限位槽,顶板5上方的酸洗机机箱1内部转动安装有丝杆3,丝杆3上螺纹安装有滑座4,夹持座6顶部通过限位槽且和滑座4固定连接,丝杆3的转动通过电机11驱动,电机11固定安装在酸洗机机箱1外部一侧,启动电机11,带动丝杆3转动,使得滑座4带动夹持座6沿着顶板5上的限位槽直线移动。As shown in Figure 1, a
如图1所示,冲洗室和辅干室上方的丝杆3的螺旋间距大于酸洗室上方的丝杆3上的螺旋间距,通过上述设计,使得夹持座6带动钢板在冲洗室和辅干室内部移动时,速度较慢,便于充分冲洗和吸干水分。As shown in Figure 1, the helical pitch of the screw rod 3 above the washing chamber and the auxiliary drying chamber is greater than the helical pitch of the screw rod 3 above the pickling chamber. When moving inside the drying chamber, the speed is relatively slow, which is convenient for fully rinsing and absorbing moisture.
工作时,将钢板通过输送辊架10推送至酸洗机机箱1内部的酸洗室中,通过夹持座6将钢板顶部稳定夹持,接着启动电机11,带动丝杆3转动,使得滑座4带动夹持座6沿着顶板5上的限位槽直线移动,进而通过夹持座6带动钢板移动,设置运输辊12支撑钢板底部,并随着钢板的移动而转动,进一步提升了钢板移动的稳定性,启动微型电机,带动刷辊9转动,分别摩擦钢板两侧面,粗刷筒91转动分别摩擦钢板顶壁和底壁,配合酸液喷淋管8上的喷嘴将盐酸溶液均匀喷淋到钢板两侧面,喷淋和擦洗相结合,酸洗效果好,接着钢板进入到冲洗室中,纯水喷淋管7上的喷嘴将纯水喷淋到钢板两侧面,从而将钢板上残留的氧化层杂质和盐酸溶液冲洗干净,接着钢板移动至辅干室中,吸水棉层13和钢板两侧面分别接触,可以吸走钢板上大部分水分,以便于后期干燥。When working, the steel plate is pushed to the pickling room inside the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (8)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119876964A (en) * | 2025-01-14 | 2025-04-25 | 铜陵学院 | Production and processing equipment and processing method for oxygen-free copper alloy thick strip |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119876964A (en) * | 2025-01-14 | 2025-04-25 | 铜陵学院 | Production and processing equipment and processing method for oxygen-free copper alloy thick strip |
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Granted publication date: 20230203 |