CN218424320U - Plastic film cleaning and winding device - Google Patents
Plastic film cleaning and winding device Download PDFInfo
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- CN218424320U CN218424320U CN202222146634.0U CN202222146634U CN218424320U CN 218424320 U CN218424320 U CN 218424320U CN 202222146634 U CN202222146634 U CN 202222146634U CN 218424320 U CN218424320 U CN 218424320U
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Abstract
Description
技术领域technical field
本实用新型涉及塑料膜收卷技术领域,尤其涉及一种塑料膜清洁收卷装置。The utility model relates to the technical field of plastic film rewinding, in particular to a plastic film cleaning and rewinding device.
背景技术Background technique
塑料膜是塑料颗粒经过加热熔融后再经过吹膜机挤出吹膜形成的,成型的塑料膜需要通过收卷装置进行收卷。但是在收卷时如果不将塑料膜上附着的废屑和污物去除的话,会使得塑料膜的收卷不够平整,影响后续使用。The plastic film is formed by extruding and blowing plastic particles through a film blowing machine after heating and melting. The formed plastic film needs to be wound up by a winding device. However, if the waste and dirt attached to the plastic film are not removed during winding, the winding of the plastic film will not be smooth enough, which will affect subsequent use.
为解决上述技术问题,中国专利(专利公告号:CN214569429U)公开了一种塑料膜收卷机,该装置设收卷装置对塑料膜进行收卷,在收卷的同时启动伺服电机,伺服电机进而通过滚珠丝杆结构带动竖杆做往复水平移动,使竖杆顶侧的清洁筒可以移动对塑料膜上的废屑进行刮除,使塑料膜可以收卷更平整。In order to solve the above-mentioned technical problems, Chinese patent (patent announcement number: CN214569429U) discloses a kind of plastic film winding machine, and this device is provided with winding device to carry out winding plastic film, starts servomotor at the same time of winding, and servomotor then The ball screw structure drives the vertical rod to reciprocate horizontally, so that the cleaning cylinder on the top side of the vertical rod can move to scrape off the waste on the plastic film, so that the plastic film can be rolled more smoothly.
虽然上述技术方案解决了残留的废屑会影响塑料膜收卷平整度的问题,但是该装置中的清洁筒做往复水平运动,只能对塑料膜做单侧的清洁,而无法同时对塑料膜两侧上的废屑都进行彻底清洁,清洁的不全面同样会影响后续的收卷问题。Although the above-mentioned technical solution solves the problem that the residual waste will affect the flatness of the plastic film, the cleaning cylinder in this device can only clean one side of the plastic film, but cannot clean the plastic film at the same time. The debris on both sides is thoroughly cleaned, and incomplete cleaning will also affect subsequent winding problems.
实用新型内容Utility model content
针对现有技术中所存在的不足,本实用新型提供了一种塑料膜清洁收卷装置,可以同时清洁塑料膜的上下两侧,且设置有多个清洁机构,可以最大程度去除废屑,使塑料膜最终收卷平整。Aiming at the deficiencies in the prior art, the utility model provides a plastic film cleaning and winding device, which can clean the upper and lower sides of the plastic film at the same time, and is equipped with a plurality of cleaning mechanisms, which can remove waste to the greatest extent, so that Finally, the plastic film is rolled flat.
根据本实用新型的实施例,一种塑料膜清洁收卷装置,包括箱体,箱体的侧壁上相向设有进料口和出料口,塑料膜从进料口穿入箱体后从出料口穿出,箱体内位于进料口和出料口下方的区域储存有水;除渣机构,除渣机构设置在箱体内部靠近进料口的一端且分布在塑料膜的上、下侧面来除渣;清洗机构,清洗机构设置在箱体内部的水面之下且分布在塑料膜的上、下侧面来清洗;干燥机构,干燥机构设置在箱体内部靠近出料口的一端,干燥机构用于对清洗后的塑料膜干燥;收卷机构,收卷机构设置在箱体外部靠近出料口的一端,塑料膜穿出出料口后由收卷机构收卷储存。According to an embodiment of the present invention, a plastic film cleaning and winding device includes a box body, and the side walls of the box body are oppositely provided with a material inlet and a material outlet. The discharge port passes through, and water is stored in the area below the feed port and discharge port in the box; the slag removal mechanism is set at the end of the box close to the feed port and distributed on the upper and lower sides of the plastic film Side to remove slag; cleaning mechanism, the cleaning mechanism is set under the water surface inside the box and distributed on the upper and lower sides of the plastic film to clean; drying mechanism, the drying mechanism is set at the end of the box close to the discharge port, drying The mechanism is used to dry the cleaned plastic film; the winding mechanism is arranged on the outside of the box near the discharge port, and the plastic film passes through the discharge port and is wound and stored by the winding mechanism.
实用新型的技术原理为:沿塑料膜的进料方向依次设置除渣机构对塑料膜上下两侧附着的废屑进行第一次清理,然后塑料膜进入箱体内部储存的水面之下,同时由清洗机构进一步清洗去除塑料膜上残留的污物,然后塑料膜通过干燥机构,干燥机构可以同时将塑料膜上残留的水分和污物去除,确保最大程度去除废屑和污物,最后通过收卷机构对塑料膜进行平整的收卷储存。The technical principle of the utility model is as follows: along the feeding direction of the plastic film, a slag removal mechanism is arranged in sequence to clean up the waste debris attached to the upper and lower sides of the plastic film for the first time, and then the plastic film enters under the water surface stored inside the box, and at the same time, the The cleaning mechanism further cleans and removes the residual dirt on the plastic film, and then the plastic film passes through the drying mechanism, which can simultaneously remove the residual moisture and dirt on the plastic film to ensure the maximum removal of waste and dirt, and finally passes through the winding The mechanism performs flat winding storage on the plastic film.
优选的,除渣机构包括转动设置在箱体内部的第一转轴和第二转轴,第一转轴和第二转轴上下对称设置且外表面均设有清洁刷,塑料膜穿过第一转轴和第二转轴之间的间隙且与清洁刷均滑动接触。Preferably, the slag removal mechanism includes a first rotating shaft and a second rotating shaft that are rotated inside the box body. The first rotating shaft and the second rotating shaft are arranged symmetrically up and down and the outer surfaces are provided with cleaning brushes. The plastic film passes through the first rotating shaft and the second rotating shaft. The gap between the two rotating shafts is in sliding contact with the cleaning brush.
通过采用上述技术方案,当塑料膜在第一转轴和第二转轴之间穿过时,会带动第一转轴和第二转轴转动,将塑料膜上附着的废屑去除。By adopting the above technical solution, when the plastic film passes between the first rotating shaft and the second rotating shaft, the first rotating shaft and the second rotating shaft will be driven to rotate, and the waste debris adhering to the plastic film will be removed.
优选的,清洗机构包括固定安装在箱体外部的第一电机、由第一电机驱动转动的第一清洗辊和第二清洗辊,第一清洗辊和第二清洗辊均转动设置在箱体内部的水面之下,且第一清洗辊的一端穿出箱体后与第一电机的输出轴同轴心固定连接,第一电机的输出轴上还固定连接有主动轮,第二清洗辊的一端穿出箱体后固定连接有从动轮,主动轮和从动轮的外周套设有传动链条。Preferably, the cleaning mechanism includes a first motor fixedly installed outside the box, a first cleaning roller and a second cleaning roller driven to rotate by the first motor, and both the first cleaning roller and the second cleaning roller are rotatably arranged inside the box Under the surface of the water, and one end of the first cleaning roller passes through the box and is fixedly connected with the output shaft of the first motor. After going out of the box body, a driven wheel is fixedly connected, and the outer circumference of the driving wheel and the driven wheel is provided with a transmission chain.
通过采用上述技术方案,启动第一电机可以同时带动第一清洗辊和第二清洗辊转动,使箱体内部储存的水流动,水流动就可以清洗塑料膜上的杂质,对塑料膜做进一步清理。By adopting the above technical solution, starting the first motor can drive the first cleaning roller and the second cleaning roller to rotate at the same time, so that the water stored inside the box can flow, and the impurities on the plastic film can be cleaned by the water flow, and the plastic film can be further cleaned .
优选的,清洗机构还包括卡位机构,卡位机构包括与箱体内壁滑动连接的连接杆、与连接杆转动连接的第一滚筒和第二滚筒,第一滚筒和第二滚筒一一对应位于第一清洗辊和第二清洗辊的上方,且塑料膜依次穿过第一滚筒和第一清洗辊之间的间隙以及第二滚筒和第二清洗辊之间的间隙,连接杆的一端穿出箱体后固定连接有把手,箱体上设有供把手滑动的条形槽,箱体外壁上设有与把手配合的卡扣。Preferably, the cleaning mechanism further includes a locking mechanism. The locking mechanism includes a connecting rod slidingly connected to the inner wall of the box, a first roller and a second roller rotationally connected to the connecting rod, and the first roller and the second roller are located one by one. Above the first cleaning roller and the second cleaning roller, and the plastic film passes through the gap between the first roller and the first cleaning roller and the gap between the second roller and the second cleaning roller in turn, and one end of the connecting rod goes out A handle is fixedly connected to the rear of the box body, a strip groove for sliding the handle is provided on the box body, and a buckle matched with the handle is provided on the outer wall of the box body.
通过采用上述技术方案,可以对塑料膜的移动路径进行调整、方便进料,连接杆位于初始位置时,只需将塑料膜依次穿过除渣机构和干燥机构,然后向下滑动连接杆,就可以通过第一滚筒和第二滚筒的向下移动,将塑料膜的移动路径带入箱体内部的水面之下,便于清洗塑料膜。By adopting the above technical solution, the moving path of the plastic film can be adjusted to facilitate feeding. When the connecting rod is at the initial position, it is only necessary to pass the plastic film through the slag removal mechanism and the drying mechanism in sequence, and then slide the connecting rod downward to Through the downward movement of the first roller and the second roller, the moving path of the plastic film can be brought under the water surface inside the box body, which is convenient for cleaning the plastic film.
优选的,干燥机构包括转动设置在箱体内部的第三转轴和第四转轴,第三转轴和第四转轴上下对称设置且外表面均覆盖有吸水棉布,塑料膜穿过第三转轴和第四转轴之间的间隙且与吸水棉布均滑动接触。Preferably, the drying mechanism includes a third rotating shaft and a fourth rotating shaft that are arranged inside the box, the third rotating shaft and the fourth rotating shaft are arranged symmetrically up and down and the outer surfaces are covered with absorbent cotton cloth, and the plastic film passes through the third rotating shaft and the fourth rotating shaft. The gap between the rotating shafts is in sliding contact with the absorbent cotton cloth.
通过采用上述技术方案,被水清洗后的塑料膜在第三转轴和第四转轴之间穿过时,会带动第三转轴和第四转轴转动,通过上下两侧的吸水棉布将塑料膜上残留的水分吸收,同时还可以去除残留的废屑。By adopting the above technical scheme, when the plastic film washed by water passes between the third rotating shaft and the fourth rotating shaft, it will drive the third rotating shaft and the fourth rotating shaft to rotate. Absorbs moisture while also removing residual debris.
优选的,箱体的外部还固定安装有热风机,热风机的出气口一端连通设有两个出风管,两个出风管的管口相向设置,且塑料膜穿过两个出风管的管口之间的间隙后与收卷机构连接。Preferably, a hot air blower is also fixedly installed on the outside of the box, and one end of the air outlet of the hot air blower is connected with two air outlet pipes, and the nozzles of the two air outlet pipes are arranged opposite to each other, and the plastic film passes through the two air outlet pipes The gap between the nozzles is connected with the winding mechanism.
通过采用上述技术方案,可以进一步干燥塑料膜、除去水分残留,方便后续进行收卷储存。By adopting the above technical solution, the plastic film can be further dried to remove moisture residue, which facilitates subsequent winding and storage.
优选的,收卷机构包括固定安装在箱体外部的第二电机和由第二电机驱动转动的转筒,箱体外部在靠近出料口的一侧固定连接有两块安装板,转筒转动设置在两块安装板之间,第二电机设置在其中一块安装板上,且第二电机的输出轴穿过安装板后与转筒同轴心固定连接。Preferably, the winding mechanism includes a second motor fixedly installed on the outside of the box body and a rotating drum driven by the second motor. Two mounting plates are fixedly connected to the outside of the box body on the side close to the discharge port, and the rotating drum rotates The second motor is arranged between two mounting plates, and the second motor is disposed on one of the mounting plates, and the output shaft of the second motor passes through the mounting plate and is fixedly connected with the rotating drum coaxially.
通过采用上述技术方案,通过第二电机带动转筒转动,可以提供动力使带动塑料膜依次经过除渣机构、清洗机构和干燥机构,同时对清洗后的塑料膜进行收卷。By adopting the above technical solution, the second motor drives the drum to rotate, which can provide power to drive the plastic film to pass through the slag removing mechanism, the cleaning mechanism and the drying mechanism in sequence, and simultaneously rewind the cleaned plastic film.
相比于现有技术,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、设置除渣机构,可以对塑料膜上下两侧附着的废屑进行初步清理,然后塑料膜由清洗机构带动,利用水洗来进一步清洗去除塑料膜上残留的污物,然后塑料膜通过干燥机构,干燥机构可以同时将塑料膜上残留的水分和污物去除,确保最大程度去除废屑和污物,最后通过收卷机构,对清洁后的塑料膜做平整的收卷储存。1. Set up a slag removal mechanism, which can preliminarily clean up the waste attached to the upper and lower sides of the plastic film, and then the plastic film is driven by the cleaning mechanism to further clean and remove the residual dirt on the plastic film, and then the plastic film passes through the drying mechanism , The drying mechanism can simultaneously remove the residual moisture and dirt on the plastic film to ensure the maximum removal of waste and dirt, and finally through the winding mechanism, the cleaned plastic film is rolled and stored flat.
附图说明Description of drawings
图1为本实用新型的正视结构示意图;Fig. 1 is the front structural schematic diagram of the utility model;
图2为本实用新型的后视结构示意图;Fig. 2 is the rear view structural representation of the utility model;
图3为本实用新型中主动轮和从动轮的连接关系示意图。Fig. 3 is a schematic diagram of the connection relationship between the driving wheel and the driven wheel in the utility model.
上述附图中:1箱体、2进料口、3出料口、4塑料膜、5第一转轴、6第二转轴、7清洁刷、8第一电机、9第一清洗辊、10第二清洗辊、11主动轮、12从动轮、13传动链条、14连接杆、15第一滚筒、16第二滚筒、17卡扣、18第三转轴、19第四转轴、20吸水棉布、21热风机、22出风管、23第二电机、24转筒、25安装板。In the above drawings: 1 box body, 2 feed inlet, 3 discharge outlet, 4 plastic film, 5 first rotating shaft, 6 second rotating shaft, 7 cleaning brush, 8 first motor, 9 first cleaning roller, 10 first Two cleaning rollers, 11 driving wheel, 12 driven wheel, 13 transmission chain, 14 connecting rod, 15 first roller, 16 second roller, 17 buckle, 18 third rotating shaft, 19 fourth rotating shaft, 20 absorbent cotton cloth, 21 heat Fan, 22 air outlet pipes, 23 second motors, 24 drums, 25 mounting plates.
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型中的技术方案进一步说明。Below in conjunction with accompanying drawing and embodiment the technical solution in the utility model is further described.
如图1至图3所示,一种塑料膜清洁收卷装置,包括箱体1,箱体1的侧壁上相向设有进料口2和出料口3,塑料膜4从进料口2穿入箱体1后从出料口3穿出,箱体1内位于进料口2和出料口3下方的区域储存有水;除渣机构,除渣机构设置在箱体1内部靠近进料口2的一端且分布在塑料膜4的上、下侧面来除渣;清洗机构,清洗机构设置在箱体1内部的水面之下且分布在塑料膜4的上、下侧面来清洗;干燥机构,干燥机构设置在箱体1内部靠近出料口3的一端,干燥机构用于对清洗后的塑料膜4干燥;收卷机构,收卷机构设置在箱体1外部靠近出料口3的一端,塑料膜穿出出料口3后由收卷机构收卷储存。As shown in Figures 1 to 3, a plastic film cleaning and winding device includes a
除渣机构包括转动设置在箱体1内部的第一转轴5和第二转轴6,第一转轴5和第二转轴6上下对称设置且外表面均设有清洁刷7,塑料膜4穿过第一转轴5和第二转轴6之间的间隙且与清洁刷7均滑动接触;当塑料膜4被牵动从第一转轴5和第二转轴6的间隙中穿过时,塑料膜4的运动会带动与箱体1内壁转动连接的第一转轴5和第二转轴6转动,转动的同时,第一转轴5和第二转轴6上的清洁刷7就可以将塑料膜4上附着的体积较大、易清除的废屑进行清除。The slag removal mechanism includes a first rotating
清洗机构包括固定安装在箱体1外部的第一电机8、由第一电机8驱动转动的第一清洗辊9和第二清洗辊10,第一清洗辊9和第二清洗辊10均转动设置在箱体1内部的水面之下,且第一清洗辊9的一端穿出箱体1后与第一电机8的输出轴同轴心固定连接,第一电机8的输出轴上还固定连接有主动轮11,第二清洗辊10的一端穿出箱体1后固定连接有从动轮12,主动轮11和从动轮12的外周套设有传动链条13;塑料膜4经过除渣机构初步清洁,然后进入到在箱体1内部储存的水中,此时启动第一电机8,则第一电机8的输出轴通过主动轮11和传动链条13的作用,会带动从动轮12转动,从动轮12进而带动第二清洗辊10和第一清洗辊9同时发生转动,使箱体1内部的水激荡流动,对水面下经过的塑料膜4进行冲洗,出去其上附着的不易清理的废屑。The cleaning mechanism includes a
清洗机构还包括卡位机构,卡位机构包括与箱体1内壁滑动连接的连接杆14、与连接杆14转动连接的第一滚筒15和第二滚筒16,第一滚筒15和第二滚筒16一一对应位于第一清洗辊9和第二清洗辊10的上方,且塑料膜4依次穿过第一滚筒15和第一清洗辊9之间的间隙以及第二滚筒16和第二清洗辊10之间的间隙,连接杆14的一端穿出箱体1后固定连接有把手,箱体1上设有供把手滑动的条形槽,箱体1外壁上设有与把手配合的卡扣17;在本实用新型的其中一种实施例中,设置连接杆14的起始位置在第二转轴6和第四转轴19的上方,即第一滚筒15和第二滚筒16起始位于第一转轴5和第二转轴6间隙、第三转轴18和第四转轴19间隙上方,并且第一滚筒15和第二滚筒16能通过第一转轴5和第三转轴18之间的间隔空间做向下移动,则装置在使用时,应先展开塑料膜4,使其一端平整的依次通过进料口2、第一转轴5和第二转轴6间隙、第三转轴18和第四转轴19间隙,然后通过出料口3引出箱体1外部后与收卷机构连接,此时,为使得塑料膜4的运动路径可以经过箱体1内部储存的水面进行水洗,握住把手沿条形槽向下拉动连接杆14,使连接杆14带动第一滚筒15和第二滚筒16向下移动,同时将塑料膜4向下牵扯进入水中,再利用卡扣17固定连接杆14的位置,即可使进入箱体1内部的塑料膜4可以依次经过除渣机构、清洗机构和干燥机构,对塑料膜4进行多重清洁后进行收卷,在本实用新型的其中一种实施例中,可以将卡扣17细化为是通过扭簧相互铰接的两个抵接块,通过扭簧带动两个抵接块向内收紧来实现对把手位置的固定,也可以是本领域技术人员所熟知的其他常用固定结构。The cleaning mechanism also includes a locking mechanism, which includes a connecting
干燥机构包括转动设置在箱体1内部的第三转轴18和第四转轴19,第三转轴18和第四转轴19上下对称设置且外表面均覆盖有吸水棉布20,塑料膜4穿过第三转轴18和第四转轴19之间的间隙且与吸水棉布20均滑动接触;塑料膜4在经过水洗之后,被继续牵引进入到第三转轴18和第四转轴19之间,此时,同理第一转轴5和第二转轴6的运动原理,第三转轴18和第四转轴19会在塑料膜4的牵引动力下发生转动,同时利用其上覆盖的吸水棉布20将水洗后塑料膜4上残留的水分和废屑进行清除。The drying mechanism includes a third rotating
箱体1的外部还固定安装有热风机21,热风机21的出气口一端连通设有两个出风管22,两个出风管22的管口相向设置,且塑料膜4穿过两个出风管22的管口之间的间隙后与收卷机构连接;塑料膜4经过吸水棉布20擦干水分后、在收卷之前,会通过由热风机21的两个出风管22管口所组成的第二道干燥程序,即热风吹干,以便于彻底干燥塑料膜4,避免有水分残留。The outside of
收卷机构包括固定安装在箱体1外部的第二电机23和由第二电机23驱动转动的转筒24,箱体1外部在靠近出料口3的一侧固定连接有两块安装板25,转筒24转动设置在两块安装板25之间,第二电机23设置在其中一块安装板25上,且第二电机23的输出轴穿过安装板25后与转筒24同轴心固定连接;将塑料膜4的起始端,即平整进入箱体1内部的一端与转筒24的外表面平整粘接,然后启动第二电机23,由第二电机23驱动转筒24转动,进而给塑料膜4的运动提供牵引动力,而剩下部分的塑料膜4在被牵引着依次经过除渣、水洗和两次干燥之后,会顺着转筒24的转动、不断收卷在转筒24的外表面。The winding mechanism includes a
本申请实施例实施原理为:使用时,先将塑料膜4依次穿过进料口2、第一转轴5和第二转轴6间隙、第三转轴18和第二转轴6间隙,再穿出出料口3后与滚筒连接,然后握住把手向下滑动连接板,使第一滚筒15和第二滚筒16可以向下移动,同时带动塑料膜4的中部移动到与第一清洗辊9和第二清洗辊10配合的位置,然后通过卡扣17固定把手的位置,即实现了对塑料膜4移动路径的调整;然后启动第一电机8、第二电机23和热风机21,第一电机8启动会带动第一清洗辊9和第二清洗辊10转动,使箱体1内部储存的水产生流动,来对塑料膜4进行水洗,第二电机23启动会带动转筒24转动,转筒24转动进而带动剩余部分的塑料膜4依次经过清洁刷7除渣、水洗清洁、吸水棉布20和热风机21去除水分,最后统一收卷到转筒24上。The implementation principle of the embodiment of the present application is: when in use, first pass the
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
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Assignee: Chongqing Hechang Packaging Co.,Ltd. Assignor: CHONGQING HETAI RUNJIA CO.,LTD. Contract record no.: X2025980034594 Denomination of utility model: A plastic film cleaning and winding device Granted publication date: 20230203 License type: Common License Record date: 20251113 |