CN218421359U - A skid-mounted battery slurry self-cleaning dynamic filter - Google Patents
A skid-mounted battery slurry self-cleaning dynamic filter Download PDFInfo
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Abstract
本实用新型提出一种撬装式电池浆料自清洗动态过滤器,包括从上至下依次安装的电机、减速器、联轴器部件、外桶和杂质收集桶;所述外桶上设有进料口和出料口;所述外桶内设有过滤筒;所述过滤筒内设有刮料装置,所述刮料装置紧贴所述过滤筒内壁滑动;所述外桶的底部设有若干通孔,所述通孔与杂质收集桶连通;所述杂质收集桶内设有与所述刮料装置同轴安装并驱动的三角刮板;所述杂质收集桶的底部设有出渣口,出渣口上安装有阀门,使过滤后的颗粒杂质通过通孔落入杂质收集桶内收集回收,不会四处散落;所述杂质收集桶呈“漏斗”状,所述三角刮板形状与所述杂质收集桶适配;结构简单且体积更轻便,设有移动支架,便于移动安装。
The utility model proposes a skid-mounted self-cleaning dynamic filter for battery slurry, which includes a motor, a reducer, a coupling part, an outer barrel and an impurity collection barrel installed sequentially from top to bottom; A material inlet and a material outlet; the outer barrel is provided with a filter cartridge; the filter cartridge is provided with a scraping device, and the scraper device slides close to the inner wall of the filter cartridge; the bottom of the outer barrel is provided There are several through holes, and the through holes communicate with the impurity collection barrel; the impurity collection barrel is provided with a triangular scraper installed and driven coaxially with the scraping device; the bottom of the impurity collection barrel is provided with a slag discharge There is a valve installed on the slag outlet, so that the filtered particles and impurities fall into the impurity collection barrel through the through hole for collection and recovery, and will not be scattered around; the impurity collection barrel is in the shape of a "funnel", and the shape of the triangular scraper is the same as The impurity collection barrel is suitable; the structure is simple and the volume is lighter, and a mobile bracket is provided to facilitate mobile installation.
Description
技术领域technical field
本实用新型涉及电池浆料过滤设备技术领域,尤其涉及一种撬装式电池浆料自清洗动态过滤器。The utility model relates to the technical field of battery slurry filtering equipment, in particular to a skid-mounted battery slurry self-cleaning dynamic filter.
背景技术Background technique
电池浆料一般指锂电池电芯浆料。锂离子电池的电极制造,正极浆料由粘合剂、导电剂、正极材料等组成;负极浆料则由粘合剂、石墨碳粉等组成。正、负极浆料的制备都包括了液体与液体、液体与固体物料之间的相互混合、溶解、分散等一系列工艺过程,而且在这个过程中都伴随着温度、粘度、环境等变化。而在浆料的制备过程中,存在大量的由导电极和胶形成的小颗粒,这些小颗粒会影响电池的质量,在电池生产和制备过程中,需要被过滤和清洗掉。Battery paste generally refers to lithium battery cell paste. For the electrode manufacturing of lithium-ion batteries, the positive electrode slurry is composed of binder, conductive agent, positive electrode material, etc.; the negative electrode slurry is composed of binder, graphite carbon powder, etc. The preparation of positive and negative electrode slurries includes a series of processes such as mixing, dissolving, and dispersing between liquid and liquid, liquid and solid materials, and this process is accompanied by changes in temperature, viscosity, and environment. In the preparation process of the slurry, there are a large number of small particles formed by conductive electrodes and glue, which will affect the quality of the battery, and need to be filtered and cleaned during the production and preparation of the battery.
如CN201810680155.2,公开了一种锂电池的浆料过滤装置,包括底板和罐体,所述底板顶部的两侧均竖向固定连接有支撑柱,所述罐体顶部的中心处固定连接有震动电机,所述罐体两侧的顶部均横向固定连接有滑杆,且滑杆远离罐体的一端套设有相适配的滑套,且滑套的底部与支撑柱顶部的内侧固定连接,所述罐体的内腔设置有过滤板,所述罐体的右侧连通有排渣管,且排渣管位于过滤板的右侧,所述罐体底部的中心处连通有出料管,所述罐体顶部的左侧连通有进料管。该过滤器采用震动的方式分离电池浆料中的杂质颗粒,但是由于电池浆料较为粘稠,且杂质的颗粒大小不一,重量也存在较大的差异,当电池浆料中存在颗粒较小的杂质时,很难通过震动的方式将其过滤分离,导致过滤杂质的效率低下。For example, CN201810680155.2 discloses a slurry filter device for lithium batteries, including a bottom plate and a tank body, both sides of the top of the bottom plate are vertically fixedly connected with support columns, and the center of the top of the tank body is fixedly connected with a Vibration motor, the tops on both sides of the tank body are horizontally fixedly connected with slide bars, and the end of the slide bar away from the tank body is provided with a matching sliding sleeve, and the bottom of the sliding sleeve is fixedly connected to the inner side of the top of the supporting column , the inner cavity of the tank body is provided with a filter plate, the right side of the tank body is connected with a slag discharge pipe, and the slag discharge pipe is located on the right side of the filter plate, and the center of the bottom of the tank body is connected with a discharge pipe , the left side of the top of the tank communicates with a feed pipe. The filter uses vibration to separate the impurity particles in the battery slurry, but because the battery slurry is relatively viscous and the impurity particles vary in size and weight, when there are small particles in the battery slurry When there are impurities, it is difficult to filter and separate them by vibration, resulting in low efficiency of filtering impurities.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种撬装式电池浆料自清洗动态过滤器。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a skid-mounted battery slurry self-cleaning dynamic filter.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种撬装式电池浆料自清洗动态过滤器,包括从上至下依次安装的电机、减速器、联轴器部件、外桶和杂质收集桶;所述外桶上设有进料口和出料口;所述外桶内设有过滤筒,所述进料口位于所述外桶的外壁上并位于所述过滤筒的上方,所述出料口位于所述外桶外壁上并位于所述过滤筒的一侧;所述过滤筒包括定位罩和过滤网;所述过滤筒内设有刮料装置,所述刮料装置包括转轴组件和刮刀组件,所述转轴组件与所述刮刀组件之间设有弹簧,所述刮刀组件通过所述弹簧紧贴所述过滤筒内壁;所述电机、减速器、联轴器部件和转轴组件依次连接驱动;所述外桶的底部均设有若干通孔,所述通孔与杂质收集桶连通;所述杂质收集桶内设有三角刮板,所述三角刮板与所述刮料装置同轴安装并驱动;所述杂质收集桶的底部设有出渣口,出渣口上安装有阀门;所述杂质收集桶呈“漏斗”状。A skid-mounted self-cleaning dynamic filter for battery slurry, including a motor, a reducer, a coupling part, an outer barrel, and an impurity collection barrel installed sequentially from top to bottom; the outer barrel is provided with a feed port and Outlet: a filter cartridge is provided in the outer barrel, the feed inlet is located on the outer wall of the outer barrel and above the filter cartridge, the outlet is located on the outer wall of the outer barrel and is located One side of the filter cartridge; the filter cartridge includes a positioning cover and a filter screen; a scraper device is provided in the filter cartridge, and the scraper device includes a rotating shaft assembly and a scraper assembly, and the rotating shaft assembly and the scraper A spring is provided between the components, and the scraper component is close to the inner wall of the filter cartridge through the spring; the motor, the reducer, the coupling part and the rotating shaft component are sequentially connected and driven; the bottom of the outer barrel is equipped with Several through holes, the through holes communicate with the impurity collection barrel; the impurity collection barrel is provided with a triangular scraper, and the triangular scraper is coaxially installed and driven with the scraper device; the bottom of the impurity collection barrel A slag outlet is provided, and a valve is installed on the slag outlet; the impurity collection bucket is in the shape of a "funnel".
所述转轴组件包括转轴和若干适配安装在所述转轴两侧的转轴支架;所述转轴为“非圆柱”状;所述刮刀组件的一侧与所述转轴支架活动安装。The rotating shaft assembly includes a rotating shaft and several rotating shaft brackets adapted to be installed on both sides of the rotating shaft; the rotating shaft is "non-cylindrical"; one side of the scraper assembly is movably installed with the rotating shaft bracket.
所述刮刀组件包括刮刀和刮刀支架;所述刮刀支架的一侧与所述刮刀固定安装;所述刮刀支架与所述转轴组件活动安装。The scraper assembly includes a scraper and a scraper bracket; one side of the scraper bracket is fixedly installed with the scraper; the scraper bracket is movably installed with the rotating shaft assembly.
所述弹簧适配安装于所述刮刀支架的一侧并与所述转轴支架铰接;所述弹簧的一端与所述刮刀支架抵接,另一端与所述转轴抵接。The spring is adapted and installed on one side of the scraper bracket and is hinged to the shaft bracket; one end of the spring is in contact with the scraper bracket, and the other end is in contact with the shaft.
所述过滤筒包括定位罩和过滤网;所述过滤网紧贴所述定位罩的内壁设置;所述定位罩的上部架设于所述外桶上;所述过滤网的底部包围在所述通孔的外围。The filter cartridge includes a positioning cover and a filter screen; the filter screen is placed close to the inner wall of the positioning cover; the upper part of the positioning cover is erected on the outer barrel; the bottom of the filter screen is surrounded by the through-hole the periphery of the hole.
所述杂质收集桶上设有移动支架,所述移动支架位于所述杂质收集桶的外侧,所述移动支架上设有滚轮。The impurity collection barrel is provided with a mobile support, the mobile support is located outside the impurity collection barrel, and the mobile support is provided with rollers.
所述连轴器部件与所述外桶通过法兰盘可拆卸安装;所述外桶与杂质收集桶通过法兰盘可拆卸安装。The coupling part and the outer barrel are detachably installed through a flange; the outer barrel and the impurity collection barrel are detachably installed through a flange.
所述外桶的外壁上设有第一提手;所述过滤筒的上方设有第二提手。A first handle is provided on the outer wall of the outer barrel; a second handle is provided above the filter cartridge.
所述联轴器部件包括箱体和适配安装在箱体内的联轴器;所述箱体上设有可视化窗口。The coupling component includes a box body and a coupling fitted in the box body; a visualization window is provided on the box body.
本实用新型具有如下有益效果:1.通过搅拌过滤的方式清洗电池浆料和过滤杂质,能够有效阻隔各个大小的颗粒杂质;2.采用上方进料和下方出料的方式,在进料过程中,利用杂质颗粒自身的重力作用,使其快速向下沉淀,达到快速分离的效果;3.设有杂质收集桶,杂质收集桶上设有阀门开关,过滤后的颗粒杂质通过通孔落入杂质收集桶内收集回收,不会四处散落。The utility model has the following beneficial effects: 1. Cleaning the battery slurry and filtering impurities by means of stirring and filtering can effectively block particles of various sizes; , using the gravity of the impurity particles themselves to make them precipitate downward quickly to achieve the effect of rapid separation; 3. There is an impurity collection bucket with a valve switch on the impurity collection bucket, and the filtered particulate impurities fall into the impurities through the through hole Collect and recycle in the collection bucket, and will not scatter around.
附图说明Description of drawings
图1为本实用新型实施例的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of an embodiment of the utility model.
图2为本实用新型实施例的整体结构剖面图。Fig. 2 is a sectional view of the overall structure of the embodiment of the utility model.
图3为本实用新型实施例的刮料装置的结构示意图。Fig. 3 is a schematic structural view of a scraping device according to an embodiment of the present invention.
图中附图标记:电机1,减速器11,联轴器部件12,箱体12.1,联轴器12.2,可视化窗口12.3,外桶2,进料口21,出料口22,通孔23,第一提手24,过滤筒3,定位罩31,过滤网32,第二提手33,刮料装置4,转轴组件41,转轴41.1,转轴支架41.2,刮刀组件42,刮刀42.1,刮刀支架42.2,弹簧43,杂质收集桶5,出渣口51,阀门52,三角刮板6,移动支架7,滚轮71。Reference signs in the figure: motor 1,
具体实施方式Detailed ways
如图1-图3所示,一种撬装式电池浆料自清洗动态过滤器,用于清洗过滤电池浆料,包括从上至下依次安装的电机1、减速器11、联轴器部件12、外桶2和杂质收集桶5,所述连轴器部件12与所述外桶2通过法兰盘可拆卸安装;所述外桶2与杂质收集桶5通过法兰盘可拆卸安装,以便于拆卸清洗和拆卸运输、安装。所述外桶2上设有进料口21和出料口22。所述外桶2内设有过滤筒3,所述进料口21、过滤筒3和出料口22依次单向连通,所述过滤筒3内设有刮料装置4,刮料装置4用于搅拌和推出过滤筒3内的杂质。所述杂质收集桶5内设有三角刮板6,所述三角刮板6与所述转轴组件41同轴安装并驱动,所述杂质收集桶5的底部设有出渣口51,出渣口51上安装有阀门52,当所述杂质收集桶5内收集有一定量的杂质后,打开阀门52,使杂质从出渣口51向外排出,所述阀门52为手动阀门,也可以是电动阀门。由于杂质堆积在所述杂质收集桶5内,容易黏附在杂质收集桶5的内壁上,所述三角刮板6在所述杂质收集桶5内转动搅拌,防止杂质沉积。具体的,所述杂质收集桶5呈“漏斗”状,所述三角刮板6形状与所述杂质收集桶5适配,使其更好的搅拌杂质收集桶5内的杂质。As shown in Figures 1-3, a skid-mounted self-cleaning dynamic filter for battery slurry is used to clean and filter battery slurry, including motor 1, reducer 11, and coupling parts installed in sequence from top to
具体的,为了确保电池浆料能够流动且过滤后从出料口21排出,杂质颗粒从所述出渣口51排出,所述进料口21位于所述外桶2的外壁上并位于所述过滤筒3的上方,所述出料口22位于所述外桶2外壁的靠下方并位于所述过滤筒3的一侧。电池浆料通过所述进料口21进入到过滤筒3内,通过过滤筒3过滤后,通过重力作用把杂质颗粒沉淀,过滤后的电池浆料从出料口22向外排出,此过程为单向流通。采用上方进料和下方出料的方式,在进料过程中,利用杂质颗粒自身的重力作用,使其快速向下沉淀,达到快速分离的效果。Specifically, in order to ensure that the battery slurry can flow and be discharged from the
如图2、图3所示,所述刮料装置4包括转轴组件41和刮刀组件42,所述转轴组件41与所述刮刀组件42之间设有弹簧43。As shown in FIGS. 2 and 3 , the
所述刮刀组件42包括刮刀42.1和刮刀支架42.2。所述刮刀支架42.2的一侧与所述刮刀42.1固定安装,使所述刮刀42.1保持在外侧且与所述过滤筒5抵接,该固定方式为螺接。该刮刀42.1为硅胶材质,所述刮刀42.1的外侧设有斜面42.3,使其与过滤筒3的内壁更贴合,更好的搅拌和推动电池浆料。The
所述转轴组件41包括转轴41.1和若干适配安装在所述转轴41.1两侧的转轴支架41.2,所述转轴41.1与所述转轴支架41.2固定连接,固定方式可以是焊接、胶接、一体成型等。所述转轴41.1为“非圆柱”状,可以是三角形、五边形、六边形等多边形柱体,其可与联轴器件12直接插接。The rotating
所述弹簧43为重力弹簧,所述弹簧43安装于所述刮刀支架42.2的另一侧并与所述转轴组件41铰接安装,连接轴依次穿过转轴支架41.2、刮刀支架42.2和弹簧43,使三者活动安装。所述弹簧43的一端与所述刮刀支架42.2抵接,另一端与所述转轴41.1抵接。具体的,所述转轴组件41顺时针转动时,所述弹簧43抵接在所述转轴41.1和刮刀支架42.2的左侧,反之,所述转轴组件41逆时针转动时,所述弹簧43抵接在所述转轴41.1和刮刀支架42.2的右侧。The
当所述转轴41.1转动时,其带动所述刮刀组件42跟随其同向旋转,此时,由于刮刀42.1的外侧在所述过滤网32上滑动,受到所述过滤筒3的阻力,使刮刀42.1以刮刀支架42.2和转轴支架41.2之间的连接轴为轴心向内折叠,导致所述刮刀42.1无法在过滤筒3内滑动,此时,所述弹簧43利用其伸展作用,向外伸展并推动所述刮刀组件42使其外侧边沿保持与所述过滤筒3接触。具体的,所述转轴41.1的转动速度为0-30转/分钟。When the rotating shaft 41.1 rotates, it drives the
所述外桶2的底部均设有若干通孔23,所述通孔23依次围绕所述转轴组件41设置。所述过滤筒5通过所述通孔23与杂质收集桶5连通,所述过滤筒3内的电池浆料过滤后剩下的杂质通过所述通孔23被收集到杂质收集桶5内。The bottom of the tub 2 is provided with a plurality of through
所述过滤筒3包括定位罩31和过滤网32。所述过滤网32紧贴所述定位罩31的内壁设置。所述定位罩31用于限位和定位所述过滤网32,使其呈“圆筒”状围绕在所述通孔23的外围。所述定位罩31的上部架设于所述外桶2上,所述过滤筒3的上方设有第二提手33,使其便于安装或取下,当需要清洗或替换所述过滤筒3时,打开连轴器部件12与外桶2之间的法兰盘,握紧所述第二提手33向上提起所述过滤筒3即可。具体的,所述过滤网32的网眼密度为200目,能够过滤到颗粒较小的杂质。The
所述外桶2的外壁上设有第一提手24。便于调整该电池浆料自清洗动态过滤器的位置。A
所述杂质收集桶5上设有移动支架7,所述移动支架7位于所述杂质收集桶5的外侧,所述移动支架7上设有滚轮71。便于快速移动该电池浆料自清洗动态过滤器。The impurity collection bucket 5 is provided with a mobile bracket 7 , the mobile bracket 7 is located outside the impurity collection bucket 5 , and the mobile bracket 7 is provided with a
进一步的,所述联轴器部件12包括箱体12.1和适配安装在箱体12.1内的联轴器12.2。所述箱体12.1上设有可视化窗口12.3,便于用户观察所述联轴器12.2的工作状态。该可视化窗口12.3为透明亚克力板。Further, the
工作流程:所述电机1、减速器11、联轴器部件12和转轴组件41依次连接驱动,工作时,电压为24V。使所述转轴组件41匀速在过滤筒3内转动,在转轴组件41转动的过程中,所述刮刀组件42的外侧紧贴所述过滤筒3的内壁滑行,把过滤筒3内的电池浆料推压到过滤筒3和外筒2之间的空间内,并从所述出料口21排出。所述过滤筒3过滤后剩余的杂质,通过所述通孔23储存到杂质收集桶5内,当储存一定量后,通过电动或手动打开阀门52,排出杂质。Working process: the motor 1, the
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡本技术领域中技术人员依本实用新型的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace some of the technical features, and those skilled in the art can use logic analysis on the basis of the existing technology based on the concept of the utility model. Technical solutions that can be obtained through reasoning, reasoning or limited experiments shall all be within the protection scope determined by the claims.
Claims (9)
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Address after: 528322 Guangdong Province, Shunde District, LeLiu Street, Jiangcun Village, Gongye Avenue 18, Hua Ke Yuan Building 17, Room 101 (Residence Declaration, One License with Multiple Addresses) Patentee after: Foshan Bofan filtration equipment Co.,Ltd. Country or region after: China Address before: 528322 Guangdong Province, Shunde District, LeLiu Street, XinCheng Residents' Committee, XinCheng Road First Street No. 1, Building Three, First Floor Part Two Patentee before: Foshan Bofan filtration equipment Co.,Ltd. Country or region before: China |
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