CN218395862U - Horizontal electromagnetic continuous casting equipment for tin-phosphor bronze thin strip - Google Patents
Horizontal electromagnetic continuous casting equipment for tin-phosphor bronze thin strip Download PDFInfo
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- CN218395862U CN218395862U CN202222617007.0U CN202222617007U CN218395862U CN 218395862 U CN218395862 U CN 218395862U CN 202222617007 U CN202222617007 U CN 202222617007U CN 218395862 U CN218395862 U CN 218395862U
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Abstract
The utility model provides a horizontal electromagnetism continuous casting equipment of tin phosphor bronze thin strip, including dissolving the stove, change hot water groove, holding furnace, cast frock, first conveying roller frame, extractor, cutter, second roller frame and the machine of rolling up, the upper port that changes hot water groove connects the export of dissolving the stove, the lower port that changes hot water groove communicates the holding furnace, the export of holding furnace connects cast frock through controllable valve member, the discharge gate of cast frock and first conveying roller frame butt joint, the extractor is located between first conveying roller frame and the cutter, second roller conveying frame is located between cutter and the machine of rolling up; through the restructural design of second transfer roller frame, can make the copper strips of transporting above that interact with the electromagnetic field for produce electric current in it, constitute the conductor that has the electric current circulation, its magnetic field interact with that the electromagnetism ware produced, then mutual adsorption is done, carries out effectual effect to the thin area of tin phosphor bronze on the second transfer roller frame, with this straight effect of realization.
Description
Technical Field
The utility model relates to the technical field of mechanical equipment, especially a thin horizontal electromagnetism continuous casting equipment that takes of tin phosphor bronze.
Background
Tin-phosphor bronze is alloy copper, has good conductivity, is not easy to generate heat, ensures safety and has strong fatigue resistance. The jack reed of the tin-phosphor bronze is in a hard-wired electrical structure,rivetless connectionOr no friction contact is available, so that good contact, good elasticity and stable poking and inserting can be ensured.
The equipment used in the existing phosphor bronze washing production process is generally a similar assembly line, because the tin phosphor bronze strip which is just cut off is cooled, the whole strip can be naturally curled, the existing treatment mode is generally a heat preservation mode, so that the tin phosphor bronze strip is naturally restored to be straight or is pressed to be straight by the aid of other equipment, the process is lengthened or other equipment needs to be added, and the energy consumption in the whole production process is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a thin horizontal electromagnetism continuous casting equipment that takes of tin-phosphor bronze to solve the problem that proposes in the above-mentioned background art.
The above object of the present invention can be achieved by the following technical solutions:
the utility model provides a thin horizontal electromagnetism continuous casting equipment of taking of tin phosphor bronze, including dissolving the stove, changeing hot water groove, holding furnace, cast frock, first conveying roller frame, drawing machine, cutter, second roller frame and the machine of rolling up, the export of dissolving the stove is connected to the last port that changes the hot water groove, the lower port intercommunication that changes the hot water groove holds the stove, the export that holds the stove is through controllable valve member connection cast frock, the discharge gate and the butt joint of first conveying roller frame of cast frock, drawing machine locates between first conveying roller frame and the cutter, the second conveying roller erects between cutter and the machine of rolling up.
The utility model discloses an in some embodiments, second conveying roller frame includes chassis and roof-rack, fixed mounting has the support plate in the frame of chassis, fixed surface installs the support column on the support plate, the upper end fixed mounting of support column has the electromagnetism ware, the roof-rack is two limit frame groups, the front end of roof-rack is rotated and is installed the pan feeding roller, the rear end of roof-rack is rotated and is installed the ejection of compact roller, fixed mounting has supplementary bearing grid tray in the roof-rack, the roller between the supplementary bearing grid inter-plate rotation of installing, the arbitrary lateral wall fixed mounting of roof-rack has the drive chain case, fixed mounting has the motor in the chassis, the output of motor passes through belt drive with the input of drive chain case.
In some embodiments of the present invention, the support columns are distributed in a matrix, and the distance between every two adjacent support columns is equal.
The utility model discloses an in some embodiments, the electromagnetism ware includes tube-shape case shell, there is the electro-magnet through locating rack fixed mounting in the tube-shape case shell, the electro-magnet leaves the clearance with the inner wall of tube-shape case shell.
In some embodiments of the present invention, the rollers are connected in series through the rotating shaft on the same transverse axis, and a gap is left between the rollers and the side wall of the auxiliary bearing grid plate.
In some embodiments of the utility model, the height of supplementary bearing grid plate is 99% of roller diameter between, the diameter of roller is the same with pan feeding roller diameter between, the diameter of material discharging roller is the same with the diameter of material discharging roller.
In some embodiments of the present invention, a gap is left between the upper surface of the electromagnetic device and the lower edge of the intermediate roller, and the matrix formed by the electromagnetic device is located below the auxiliary bearing grid plate.
The utility model discloses an in some embodiments, two ports of tube-shape case shell all are inlayed and are equipped with the shielding net.
The utility model discloses an in some embodiments, many power take off ends in the drive chain case are the axle head of fixed mounting pan feeding roller, the axle head of pivot and the axle head of material outlet roller respectively.
In some embodiments of the present invention, the motor and the transmission chain case are located at the same side.
The utility model has the characteristics and advantages that:
through the restructuring design of the second conveying roller frame, the copper strips transported on the second conveying roller frame can interact with the electromagnetic field, so that current is generated in the copper strips, a conductor with current circulation is formed, the copper strips interact with the magnetic field generated by the electromagnetic device and then mutually adsorb, and the tin-phosphor bronze thin strips on the second conveying roller frame are effectively acted, so that the straight effect is realized.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained without creative efforts.
FIG. 1 is a schematic view of the layout structure of the present invention;
FIG. 2 is a schematic view of a side second transfer roller frame of the present invention;
FIG. 3 is a schematic view of the three-dimensional structure of the underframe layout of the utility model;
FIG. 4 is a schematic cross-sectional view of the intermediate roll and the auxiliary bearing grid plate of the present invention;
fig. 5 is a schematic diagram of a cross-sectional structure of the electromagnetic device of the present invention.
The reference numbers indicate:
in the figure: 1. the device comprises a dissolving furnace, 2, a soup transferring groove, 3, a holding furnace, 4, a casting tool, 5, a first conveying roller frame, 6, a drawing machine, 7, a cutting machine, 8, a second conveying roller frame, 801, a bottom frame, 802, a top frame, 803, a carrier plate, 804, a feeding roller, 805, a discharging roller, 806, a motor, 807, a transmission chain box, 808, a spacing roller, 809, an auxiliary bearing grid plate, 810, a support column, 811, an electromagnetic device, 811a, a cylindrical box shell, 811b, an electromagnet, 811c, a positioning frame, 812, a rotating shaft, 9 and a rolling machine.
Detailed Description
To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the attached drawings in the embodiments of the present invention are combined to clearly and completely describe the technical solution in the embodiments of the present invention, and obviously, the described embodiments are part of the embodiments of the present invention, rather than all embodiments. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined or explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the directions or positional relationships based on the directions or positional relationships shown in the drawings, or the directions or positional relationships that the products of the present invention are usually placed when used, and are only for the convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element indicated must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another, and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1-5, the utility model provides a thin horizontal electromagnetism continuous casting equipment of taking of tin phosphor bronze, including dissolving furnace 1, change hot water groove 2, holding furnace 3, cast frock 4, first conveying roller frame 5, extractor 6, cutter 7, second conveying roller frame 8 and make a roll machine 9, change the export of dissolving furnace 1 is connected to the last port of hot water groove 2, change the lower port intercommunication holding furnace 3 of hot water groove 2, the export of holding furnace 3 is through controllable valve member connection cast frock 4, the discharge gate and the butt joint of first conveying roller frame 5 of cast frock 4, extractor 6 is located between first conveying roller frame 5 and the cutter 7, second conveying roller frame 8 is located between cutter 7 and the machine of making a roll 9.
It can be understood that the melting furnace 1 heats and melts solid materials through self work to form an alloy soup base, the alloy soup base is guided to the holding furnace 3 through the soup base rotating groove 2, the holding furnace 3 keeps the temperature of the alloy soup base through a built-in device, the soup base in the holding furnace 3 is guided to the casting tool 4 based on requirements, a rough blank of a thin strip with a required specification is formed under the action of the casting tool 4, the rough blank thin strip is guided to the cutting machine 7 by the leading-out machine 6 to be further cut and shaped, the cut tin-phosphor bronze thin strip is guided to the rolling machine 9 through the second conveying roller frame 8, and then the whole working process is realized.
The utility model discloses an in some embodiments, second transfer roller frame 8 includes chassis 801 and roof-rack 802, fixed mounting has support plate 803 in the frame of chassis 801, fixed surface installs support column 810 on the support plate 803, the upper end fixed mounting of support column 810 has electromagnetism ware 811, roof-rack 802 constitutes for two side frames, pan feeding roller 804 is installed in the front end rotation of roof-rack 802, the rear end of roof-rack 802 rotates installs ejection roller 805, fixed mounting has supplementary bearing grid 809 in the roof-rack 802, supplementary bearing grid 809 rotates between installing roller 808, arbitrary lateral wall fixed mounting of roof-rack 802 has drive chain case 807, fixed mounting has motor 807 806 in the chassis 801, the output of motor 806 passes through belt drive with drive chain case's input.
It can be understood that the bottom frame 801 and the top frame 802 are main structures of the second conveying roller frame 8, the bottom frame 801 is used for effectively bearing and installing structures thereon, the support plate 803 provides an installation foundation for the support column 810 and the electromagnet 811, the support column 810 effectively supports the electromagnet 811, influences on the operation of the motor 806 caused by too low temperature are avoided, meanwhile, an auxiliary normal grid plate is ensured to be close to, and then, an effect on a tin-phosphor bronze strip is ensured, the top frame 802 is a fixing structure formed by the cooperation of the feeding roller 804 and the discharging roller 805 with the top frame 802, the auxiliary bearing grid plate 809 is used for bearing an acting force on the tin-phosphor bronze strip with the roller 808, and then, flatness is ensured, the roller 808 is used for middle transmission, meanwhile, the transmission chain box 807 adopts a general structure and transmits the power of the motor 806, so that the feeding roller 804, the roller 808 and the discharging roller 805 rotate, and thus, a transmission effect is realized.
In some embodiments of the present invention, the support columns 810 are distributed in a matrix, and the distance between every two adjacent support columns 810 is equal. It can be understood that the whole magnetic field acting force is more balanced through the equidistant distribution of the matrix, so that the straightening effect is better.
In some embodiments of the present invention, the electromagnet 811 includes a cylindrical housing 811a, an electromagnet 811b is fixedly mounted in the cylindrical housing 811a through a positioning frame 811c, and a gap is left between the electromagnet 811b and the inner wall of the cylindrical housing 811 a.
It can be understood that the cylindrical housing 811a provides an installation space for the electromagnet 811b, the electromagnet 811b generates a working magnetic field by its own work, the positioning bracket 811c effectively fixes the electromagnet 811b, and a gap is provided to secure a heat radiation effect of the electromagnet 811 b.
In some embodiments of the present invention, the rollers 808 are connected in series through the rotating shaft 812 on the same horizontal axis, and a gap is left between the rollers 808 and the side wall of the auxiliary bearing grid plate 809. It will be appreciated that the synchronism of the rotation of the rollers 808 is ensured by the mounting of a single shaft 812.
In some embodiments of the present invention, the height of the auxiliary bearing grid 809 is 99% of the diameter of the roller 808, the diameter of the roller 808 is the same as the diameter of the feeding roller 804, and the diameter of the discharging roller 805 is the same as the diameter of the discharging roller 805.
It can be understood that the tin-phosphor bronze strip cannot easily contact with the auxiliary bearing grid 809 to cause abrasion due to the diameter difference between the auxiliary bearing plate 803 and the roller 808, and the feeding roller 804, the discharging roller 805 and the roller 808 have the same diameter, so that the conveying stability is ensured.
In some embodiments of the present invention, a gap is left between the upper surface of the electromagnetic devices 811 and the lower edge of the middle roller 808, and the matrix formed by the electromagnetic devices 811 is located below the auxiliary bearing grid 809. It will be appreciated that by leaving a gap, the contact of electromagnet 811 with intermediate roller 808 is avoided, causing friction, while by the position setting, the force limitation is ensured.
In some embodiments of the present invention, the shielding net is embedded in both ports of the cylindrical housing 811 a. It will be appreciated that a shielding mesh is provided to prevent damage to electromagnet 811b from other external magnetic materials.
In some embodiments of the present invention, the multiple power output ends in the transmission chain case 807 are respectively and fixedly installed at the shaft ends of the feeding roller 804, the shaft end of the rotating shaft 812 and the shaft end of the discharging roller 805. It can be understood that the synchronism of the whole work can be further ensured by the arrangement of the transmission chain case 807.
In some embodiments of the present invention, the motor 806 is located on the same side as the drive chain case 807. It will be appreciated that the convenience of the belt drive is ensured.
The utility model discloses a theory of operation does:
when the tin-phosphor bronze soup base is used, the tin-phosphor bronze soup base is poured out through the dissolving furnace 1, the tin-phosphor bronze soup base is drained to the holding furnace 3 under the action of the soup transferring groove 2, the holding furnace 3 guides the tin-phosphor bronze soup base to the casting tool 4, rough blank casting is carried out, the tin-phosphor bronze soup base is guided to the cutting machine 7 through the first output roller frame and the leading-out machine 6 after casting, and after the rough blank is subjected to finishing cutting by the cutting machine 7, the tin-phosphor bronze soup base is further guided to the rolling machine 9 in a straight and straight mode under the action of the second conveying roller frame 8;
when the tin-phosphor bronze strip advances on the second transfer roller frame 8, the magnetic field generated by the electromagnet 811 is cut, and then current is generated inside, and the current flows to generate a linear electromagnet which interacts with the electromagnet 811, thereby realizing the straightening effect.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides a thin horizontal electromagnetism continuous casting equipment of taking of tin phosphor bronze, includes dissolving stove (1), changes hot water groove (2), keeps stove (3), casts shape frock (4), first conveying roller frame (5), extractor (6), cutter (7), second conveying roller frame and rolls up the machine, its characterized in that: the upper port of the soup-transferring groove (2) is connected with an outlet of the dissolving furnace (1), the lower port of the soup-transferring groove (2) is communicated with the holding furnace (3), the outlet of the holding furnace (3) is connected with the cast tooling (4) through a controllable valve, a discharge port of the cast tooling (4) is in butt joint with the first conveying roller frame (5), the leading-out machine (6) is arranged between the first conveying roller frame (5) and the cutting machine (7), and the second conveying roller frame (8) is arranged between the cutting machine (7) and the rolling machine.
2. The horizontal electromagnetic continuous casting equipment for the tin-phosphor bronze ribbon according to claim 1, characterized in that: second conveying roller frame (8) include chassis (801) and roof-rack (802), fixed mounting has support plate (803) in the frame of chassis (801), fixed surface installs support column (810) on support plate (803), the upper end fixed mounting of support column (810) has electromagnetism ware (811), roof-rack (802) constitute for two limit framves, pan feeding roller (804) are installed in the front end rotation of roof-rack (802), the rear end rotation of roof-rack (802) installs ejection roller (805), fixed mounting has supplementary bearing grid tray (809) in roof-rack (802), roller (808) between installing is rotated to supplementary bearing grid tray (809), arbitrary lateral wall fixed mounting of roof-rack (802) has drive chain case (807), fixed mounting has motor (806) in chassis (801), the output of motor (806) passes through belt transmission with the input of drive chain case (807).
3. The horizontal electromagnetic continuous casting equipment for the tin-phosphor bronze ribbon according to claim 2, characterized in that: the supporting columns (810) are distributed in a matrix mode, and every two adjacent supporting columns (810) are equal in distance.
4. The horizontal electromagnetic continuous casting equipment for the tin-phosphor bronze ribbon according to claim 2, characterized in that: the electromagnetic device (811) comprises a cylindrical case (811 a), an electromagnet (811 b) is fixedly mounted in the cylindrical case (811 a) through a positioning frame (811 c), and a gap is reserved between the electromagnet (811 b) and the inner wall of the cylindrical case (811 a).
5. The horizontal electromagnetic continuous casting equipment for the tin-phosphor bronze thin strip according to claim 2, characterized in that: the rollers (808) on the same transverse axis are connected in series through a rotating shaft (812), and a gap is reserved between the rollers (808) and the side wall of the auxiliary bearing grid plate (809).
6. The horizontal electromagnetic continuous casting equipment for the tin-phosphor bronze thin strip according to claim 2, characterized in that: the height of the auxiliary bearing grid plate (809) is 99% of the diameter of the middle roller (808), the diameter of the middle roller (808) is the same as that of the feeding roller (804), and the diameter of the discharging roller (805) is the same as that of the discharging roller (805).
7. The horizontal electromagnetic continuous casting equipment for the tin-phosphor bronze thin strip according to claim 2, characterized in that: a gap is reserved between the upper surface of the electromagnetic devices (811) and the lower edge of the middle roller (808), and the matrix formed by the electromagnetic devices (811) is positioned below the auxiliary bearing grid plate (809).
8. The horizontal electromagnetic continuous casting equipment for the tin-phosphor bronze thin strip according to claim 4, characterized in that: and shielding nets are embedded in two ports of the cylindrical box shell (811 a).
9. The horizontal electromagnetic continuous casting equipment for the tin-phosphor bronze ribbon according to claim 2, characterized in that: and a multi-power output end in the transmission chain box (807) is respectively and fixedly provided with the shaft end of the feeding roller (804), the shaft end of the rotating shaft (812) and the shaft end of the discharging roller (805).
10. The horizontal electromagnetic continuous casting equipment for the tin-phosphor bronze thin strip according to claim 2, characterized in that: the motor (806) and the transmission chain box (807) are positioned at the same side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222617007.0U CN218395862U (en) | 2022-10-02 | 2022-10-02 | Horizontal electromagnetic continuous casting equipment for tin-phosphor bronze thin strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222617007.0U CN218395862U (en) | 2022-10-02 | 2022-10-02 | Horizontal electromagnetic continuous casting equipment for tin-phosphor bronze thin strip |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218395862U true CN218395862U (en) | 2023-01-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222617007.0U Active CN218395862U (en) | 2022-10-02 | 2022-10-02 | Horizontal electromagnetic continuous casting equipment for tin-phosphor bronze thin strip |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218395862U (en) |
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2022
- 2022-10-02 CN CN202222617007.0U patent/CN218395862U/en active Active
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