CN218382936U - All-in-one controller load box - Google Patents
All-in-one controller load box Download PDFInfo
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- CN218382936U CN218382936U CN202222584390.4U CN202222584390U CN218382936U CN 218382936 U CN218382936 U CN 218382936U CN 202222584390 U CN202222584390 U CN 202222584390U CN 218382936 U CN218382936 U CN 218382936U
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Abstract
The utility model discloses a controller load box unifies more belongs to the electrical equipment field, and this controller load box includes: the circuit system comprises a load connecting module penetrating through the shell, a DIN connecting module connected with the load connecting module and the load control unit, and a data processing module connected with the DIN connecting module. The utility model discloses a load control unit for input control data to and the data processing module who has deposited data processing software, can make the load box handle the load data and the control data of the controller of connecting and motor and send corresponding instruction data to the relevant position of load linking module, make the load box can connect multiple controller and motor and handle multiple data, the connection demand of multiple controller and motor has been satisfied, the single problem of controller and motor variety that prior art's load box is connected has been solved.
Description
Technical Field
The utility model belongs to the electrical equipment field specifically is all-in-one controller load box.
Background
Along with the rapid growth of the market of engineering machinery electromotion in recent years, the engineering machinery electromotion puts forward higher and higher requirements on test time and test quality, in order to meet the test of an engineering machinery controller and a motor system control system, the motor needs to be interacted by the software of a host computer of the controller, and the existing load box can only meet the connection requirements of a single type of controller and a single type of motor and can not meet the connection requirements of multiple types of controllers and motors.
Disclosure of Invention
Utility model purpose: the all-in-one controller load box can meet the connection requirements of various controllers and motors.
The technical scheme of the utility model is that: the all-in-one controller load box includes: the casing, a plurality of mounting hole has been seted up on its surface, is provided with in it and accepts the chamber.
And the circuit system is accommodated in the accommodating cavity of the shell and comprises a load connecting module penetrating through the shell, a DIN connecting module connected with the load connecting module and the load control unit, and a data processing module connected with the DIN connecting module.
The load connection module includes: the device comprises a first connecting unit, a second connecting unit, a load control unit and a data detection unit, wherein one end of the first connecting unit and one end of the second connecting unit penetrate through the shell, the other end of the first connecting unit and one end of the second connecting unit are connected with the DIN connecting module, and the load control unit and the data detection unit are arranged between the second connecting unit and the DIN connecting module.
The load control unit is used for controlling the connection or cut-off state of the second connection unit and the DIN connection module.
The data processing module is used for registering data processing software.
When the data processing software is written, the load connection module writes the data processing software of the communication setting device into the data processing module, so that the data processing software is registered in the data processing module.
When the data processing work of the load device is carried out, the load connection module transmits the data of the load device to the data processing module through the DIN connection module, the load control unit transmits the control data to the data processing module through the DIN connection module, the data processing module sends out corresponding instruction data according to the load data or the control data, and the instruction data are transmitted to corresponding positions of the load connection module through the DIN connection module.
In a further embodiment, the first connection unit comprises: high low-speed valve connection port, pilot valve connection port, quartering hammer solenoid valve port, specific control signal port, communication setting port, temperature sensing wiring port, cooling fan port, water pump port and the high-pressure interlocking port of being connected with DIN link module through first linkage element and external control system, can with satisfy this circuit system work the electric current direct input to this circuit system in, reduce and use this load box to carry out parameter adjustment process.
In a further embodiment, the second connection unit comprises: the system comprises an external power supply port, a control power supply port, a relay connecting port, an accelerator port, a pressure sensor port, a breaking hammer signal port, a high-low speed signal port, a pilot signal port, an emergency stop signal port, a Start signal port and an ON signal port.
The load control unit includes: and one end of the Start signal switch is connected with the external power supply port, and the other end of the Start signal switch is connected with the Start signal port and the DIN connection module.
And one end of the ON signal switch is connected with the external power supply port, and the other end of the ON signal switch is connected with the ON signal port and the DIN connection module.
And a relay element connected to the external power supply port, the DIN connection module and the relay connection port.
And the accelerator knob is connected with the control power supply port, and the output end of the accelerator knob is connected with the accelerator port and the DIN connection module.
And the pressure sensor knob is connected with the control power supply port, and the output end of the pressure sensor knob is connected with the pressure sensor port and the DIN connection module.
And the breaking hammer signal knob is connected with the control power supply port, and the output end of the breaking hammer signal knob is connected with the breaking hammer signal port and the DIN connection module.
And one end of the high-low speed signal switch is connected with the relay element, and the other end of the high-low speed signal switch is connected with the high-low speed signal port and the DIN connection module.
And one end of the pilot signal switch is connected with the relay element, and the other end of the pilot signal switch is connected with the pilot signal port and the DIN connection module.
And one end of the emergency stop change-over switch is connected with the emergency stop port, and the other end of the emergency stop change-over switch is connected with the DIN connection module.
And one end of the emergency stop switch is connected with the relay element, and the other end of the emergency stop switch is connected with the emergency stop signal port and the emergency stop change-over switch.
Mode change switch, its one end is connected with Start signal port and ON signal port, and the other end is connected with DIN link module, through corresponding control knob, switch and relay, can adjust the operating condition of this application, and then makes and can satisfy load device's operation requirement with this application load box's corresponding interface.
In a further embodiment, the data detection unit comprises: and the Start signal detection lamp is arranged between the Start signal switch and the DIN connection module.
And the ON signal detection lamp is arranged between the ON signal switch and the DIN connection module.
And the high-low speed signal detection lamp is arranged between the high-low speed signal switch and the DIN connection module.
And the pilot signal detection lamp is arranged between the pilot signal switch and the DIN connection module.
And the emergency stop signal detection lamp is arranged between the emergency stop switch and the emergency stop change-over switch.
And the high-low speed valve signal detection lamp is arranged between the high-low speed valve port and the DIN connection module.
And the pilot valve signal detection lamp is arranged between the pilot valve port and the DIN connection module.
The current measurement display is arranged between the port of the electromagnetic valve of the breaking hammer and the DIN connecting module, and can detect the working states of the corresponding switch and the relay through the corresponding indicator lamps, so that the working states of the load box are visualized, working defects are found in time, and the working efficiency is improved.
In a further embodiment, the data processing module comprises: and the VCU control unit is connected with the DIN connection module and is used for registering control data processing software and processing control data.
And the MCU motor unit is connected with the DIN connection module and is used for registering motor data processing software and processing motor data.
In a further embodiment, the all-in-one controller load box further comprises: the circuit board is accommodated in the accommodating cavity of the shell, the circuit system is arranged on the circuit board, and the circuit board is formed by arranging the circuit system on the circuit board, so that the connecting circuit of the circuit system can be simplified.
In a further embodiment, an aviation plug is arranged on a side surface of the shell and used for accommodating external signal lines and power lines of the circuit system, more external signal lines and power lines of the circuit system can be accommodated through the aviation plug, and stable connection of the external signal lines and the power lines is guaranteed.
In a further embodiment, the shell is made of metal, and the anti-interference capacity of a circuit system of the load box can be effectively improved by making the shell made of metal.
The utility model has the advantages that: this application is through a plurality of linkage element of load linkage module, and signal detection unit and data detection unit who is connected with corresponding linkage element, can make load box connect multiple controller and motor, through the load control unit who is used for input control data, and register the data processing module who has data processing software, can make load box handle the load data and the control data of the controller and the motor of connecting and send corresponding instruction data to load linkage module's relevant position, make load box can connect multiple controller and motor and handle multiple data, the connection demand of multiple controller and motor has been satisfied, the single problem of controller and motor variety that prior art's load box is connected has been solved.
Drawings
Fig. 1 is a schematic diagram of the circuit system of the present invention.
Fig. 2 is a schematic diagram illustrating the connection principle between the load connection module and the DIN connection module according to the present invention.
Fig. 3 is a shell axis schematic view of the present invention.
The reference symbols shown in the figures are: 1. a housing; 2. a circuit substrate; 3. an aviation plug.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the invention.
The application discloses can satisfy all-in-one controller load box that multiple controller and motor are connected the demand.
This all-in-one controller load box includes: a housing 1 and circuitry.
As shown in fig. 3, a plurality of mounting holes are formed on the surface of the housing 1, and a receiving cavity is formed in the mounting holes, and the mounting holes are used for mounting the first connecting unit, the second connecting unit and the load control unit of the load connecting module.
In the embodiment shown in fig. 3, the circuitry is housed in a housing cavity of the housing 1.
In the embodiment shown in fig. 1, the circuit system includes a load connection module penetrating the housing 1, a DIN connection module connected to the load connection module and the load control unit, and a data processing module connected to the DIN connection module.
The load connection module includes: first linkage unit, second linkage unit, load control unit and data detection unit, wherein, first linkage unit and second linkage unit's one end wear to establish with casing 1, and the other end is connected with DIN link module, and load control unit and data detection unit set up between second linkage unit and DIN link module.
The first connection unit and the second connection unit are used for connecting the load device and the DIN connection module.
The data detection unit is used for detecting the connection state or connection data of the second connection unit and the DIN connection module.
The load control unit is used for controlling the connection or cut-off state of the second connection unit and the DIN connection module.
The data processing module is used for registering data processing software.
The DIN connection module and the data processing module of the circuit system need external signal lines and power lines to ensure normal operation of the DIN connection module and the data processing module, and through holes are formed in the side face of the shell 1 to enable the external signal lines and the power lines to penetrate through the shell 1 to be communicated with the outside.
The working principle is as follows: when the data processing software is written, the load connection module writes the data processing software of the communication setting device into the data processing module, so that the data processing software is registered in the data processing module, and the data processing module can register the corresponding data processing software according to use requirements through the load connection module which can be connected with the communication setting device, so that different data are processed.
When the data processing work of the load device is carried out, the load connecting module transmits the data of the load device to the data processing module through the DIN connecting module, the load control unit transmits the control data to the data processing module through the DIN connecting module, the data processing module sends out corresponding instruction data according to the load data or the control data, and the instruction data are transmitted to corresponding positions of the load connecting module through the DIN connecting module.
Through a plurality of the linkage element of load linkage module to and signal detection unit and data detection unit who is connected with corresponding linkage element, can make the load box connect multiple controller and motor, through the load control unit who is used for input control data, and the data processing module who has data processing software of depositing, can make the load box handle the load data and the control data of controller and motor connected and send corresponding instruction data to the relevant position of load linkage module, make the load box can connect multiple controller and motor and handle multiple data.
In a further embodiment as shown in fig. 2, the first connection unit comprises: the device comprises a high-low speed valve connecting port, a pilot valve connecting port, a breaking hammer electromagnetic valve port, a specific control signal port, a communication setting port, a temperature sensing wiring port, a cooling fan port, a water pump port and a high-voltage interlocking port which are connected with a DIN connecting module.
In this embodiment, the first connection unit may further include: VCU _ D1 port, VCU _ F3 port, and DCDC port.
In this embodiment, the first connection unit is a connection unit to which the load device to which it is connected can be directly connected to the DIN connection module without data detection or data control or processing by the load box of the present application.
In this embodiment, the specific control signal port is a port for connecting some specific brand control terminals, so that the external control system can directly communicate control instructions to the load box.
In this embodiment, the temperature-sensitive wire port includes a temperature-sensitive FP port for connecting some specific brand.
In this embodiment, the communication setting port is configured to connect to a communication setting device and transmit data processing software of the communication setting device to the data processing module, and the communication setting port includes: SPOCAN port, high-voltage CAN port, low-voltage CAN port, RS232 port and the like.
Through first linkage element and external control system, can with satisfying this circuit system work the electric current direct input to this circuit system in, reduce to use this load box to carry out parameter adjustment process, simplified the use step.
In a further embodiment as shown in fig. 2, the second connection unit comprises: the device comprises an external power supply port, a control power supply port, a relay connection port, an accelerator port, a pressure sensor port, a breaking hammer signal port, a high-low speed signal port, a pilot signal port, an emergency stop signal port, a Start signal port and an ON signal port.
The load control unit includes: a Start signal switch, an ON signal switch, a relay element, a throttle knob, a pressure sensor knob, a demolition hammer signal knob, a high and low speed signal switch, a pilot signal switch, an emergency stop switch, and a mode switch.
One end of the Start signal switch is connected with the external power supply port, and the other end of the Start signal switch is connected with the Start signal port and the DIN connection module.
One end of the ON signal switch is connected with the external power supply port, and the other end of the ON signal switch is connected with the ON signal port and the DIN connection module.
The relay element is connected with the external power supply port, the DIN connection module and the relay connection port.
The accelerator knob is connected with the port of the control power supply, and the output end of the accelerator knob is connected with the accelerator port and the DIN connection module.
The pressure sensor knob is connected with the port of the control power supply, and the output end of the pressure sensor knob is connected with the port of the pressure sensor and the DIN connection module.
The breaking hammer signal knob is connected with a control power supply port, and the output end of the breaking hammer signal knob is connected with the breaking hammer signal port and the DIN connection module.
One end of the high-low speed signal switch is connected with the relay element, and the other end of the high-low speed signal switch is connected with the high-low speed signal port and the DIN connection module.
One end of the pilot signal switch is connected with the relay element, and the other end of the pilot signal switch is connected with the pilot signal port and the DIN connection module.
One end of the emergency stop change-over switch is connected with the emergency stop port, and the other end of the emergency stop change-over switch is connected with the DIN connection module.
One end of the emergency stop switch is connected with the relay element, and the other end of the emergency stop switch is connected with the emergency stop signal port and the emergency stop change-over switch.
One end of the mode selector switch is connected with the Start signal port and the ON signal port, and the other end of the mode selector switch is connected with the DIN connection module.
The external power port includes: the FP 12V + port and the FP 12V-port, and a fuse, an indicator light and other devices can be arranged on the external power supply port on the circuit system.
The control power port includes: FP 5V + port, FP 5V-port, A + port and KL30 port, which are used to power the switches, knobs, relays and signal indicator lamps of the load control unit.
Through corresponding control knob, switch and relay, can adjust the operating condition or the operating parameter of this application, and then make with this application load box's corresponding interface can satisfy load device's operation requirement.
In a further embodiment as shown in fig. 2, the data detection unit comprises: the device comprises a Start signal detection lamp, an ON signal detection lamp, a high-low speed signal detection lamp, a pilot signal detection lamp, an emergency stop signal detection lamp, a high-low speed valve signal detection lamp, a pilot valve signal detection lamp and a current measurement display.
The Start signal detection lamp is arranged between the Start signal switch and the DIN connection module.
The ON signal detection lamp is arranged between the ON signal switch and the DIN connection module.
The high-low speed signal detection lamp is arranged between the high-low speed signal switch and the DIN connection module.
The pilot signal detection lamp is arranged between the pilot signal switch and the DIN connection module.
The emergency stop signal detection lamp is arranged between the emergency stop switch and the emergency stop change-over switch.
The high-low speed valve signal detection lamp is arranged between the high-low speed valve port and the DIN connection module.
The pilot valve signal detection lamp is arranged between the pilot valve port and the DIN connection module.
The current measurement display is arranged between the port of the electromagnetic valve of the breaking hammer and the DIN connection module.
Can detect the operating condition of corresponding switch and relay through corresponding pilot lamp, make load box operating condition's visual, in time discover work defect, improve work efficiency.
In a further embodiment as shown in fig. 1, the data processing module comprises: VCU control unit and MCU motor unit.
The VCU control unit is connected to the DIN connection module for registering control data processing software and for processing control data.
The MCU motor unit is connected with the DIN connection module and used for registering motor data processing software and processing motor data.
In a further embodiment as shown in fig. 3, the all-in-one controller load box further comprises: a circuit board 2.
The circuit board 2 is accommodated in the accommodating cavity of the housing 1, and the circuit system is arranged on the circuit board 2.
Through laying circuit system and forming the circuit board on circuit substrate 2, can simplify circuit system's interconnecting link, make interconnecting link fix on circuit substrate 2, solved that prior art's pencil connects complicated easy swing and appears interfering mutually and make the signal interrupt easily among the testing process, connect the low scheduling problem of reliability.
In a further embodiment as shown in fig. 3, the side of the housing 1 is provided with an aviation plug 3 for receiving external signal and power lines of the circuitry.
The aviation plug 3 can accommodate more external signal lines and power lines of a circuit system, and ensures stable connection of the external signal lines and the power lines.
In a further embodiment, the housing 1 is made of metal.
The metal material can be aluminum alloy or iron material.
The shell 1 is made of metal, so that the anti-interference capability of a circuit system of the load box can be effectively improved.
As noted above, while the present invention has been shown and described with reference to certain preferred embodiments, it is not to be construed as limited to the invention itself. Various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. All-in-one controller load box, its characterized in that includes:
the surface of the shell (1) is provided with a plurality of mounting holes, and an accommodating cavity is arranged in the shell;
the circuit system is accommodated in the accommodating cavity of the shell (1) and comprises a load connecting module, a DIN connecting module and a data processing module, wherein the load connecting module penetrates through the shell (1), the DIN connecting module is connected with the load connecting module and the load control unit, and the data processing module is connected with the DIN connecting module;
the load connection module includes: the device comprises a first connecting unit, a second connecting unit, a load control unit and a data detection unit, wherein one end of the first connecting unit and one end of the second connecting unit are arranged in the shell (1) in a penetrating mode, the other end of the first connecting unit and the other end of the second connecting unit are connected with a DIN connecting module, and the load control unit and the data detection unit are arranged between the second connecting unit and the DIN connecting module;
the load control unit is used for controlling the connection or cut-off state of the second connection unit and the DIN connection module;
the data processing module is used for registering data processing software;
when the data processing software is written, the load connection module writes the data processing software of the communication setting device into the data processing module, so that the data processing software is registered in the data processing module;
when the data processing work of the load device is carried out, the load connection module transmits the data of the load device to the data processing module through the DIN connection module, the load control unit transmits the control data to the data processing module through the DIN connection module, the data processing module sends out corresponding instruction data according to the load data or the control data, and the instruction data are transmitted to corresponding positions of the load connection module through the DIN connection module.
2. The all-in-one controller load box according to claim 1, wherein the first connection unit comprises:
the device comprises a high-speed valve connecting port, a low-speed valve connecting port, a pilot valve connecting port, a breaking hammer electromagnetic valve port, a specific control signal port, a communication setting port, a temperature sensing wiring port, a cooling fan port, a water pump port and a high-pressure interlocking port which are connected with a DIN connecting module.
3. The all-in-one controller load box according to claim 2, wherein the second connection unit comprises:
the device comprises an external power port, a control power port, a relay connecting port, an accelerator port, a pressure sensor port, a breaking hammer signal port, a high-low speed signal port, a pilot signal port, an emergency stop signal port, a Start signal port and an ON signal port;
the load control unit includes:
one end of the Start signal switch is connected with the external power supply port, and the other end of the Start signal switch is connected with the Start signal port and the DIN connection module;
one end of the ON signal switch is connected with the external power supply port, and the other end of the ON signal switch is connected with the ON signal port and the DIN connection module;
a relay element connected to the external power supply port, the DIN connection module, and the relay connection port;
the accelerator knob is connected with the control power supply port, and the output end of the accelerator knob is connected with the accelerator port and the DIN connection module;
the pressure sensor knob is connected with the control power supply port, and the output end of the pressure sensor knob is connected with the pressure sensor port and the DIN connection module;
the breaking hammer signal knob is connected with the control power supply port, and the output end of the breaking hammer signal knob is connected with the breaking hammer signal port and the DIN connection module;
one end of the high-low speed signal switch is connected with the relay element, and the other end of the high-low speed signal switch is connected with the high-low speed signal port and the DIN connection module;
one end of the pilot signal switch is connected with the relay element, and the other end of the pilot signal switch is connected with the pilot signal port and the DIN connection module;
one end of the emergency stop switch is connected with the emergency stop port, and the other end of the emergency stop switch is connected with the DIN connection module;
one end of the emergency stop switch is connected with the relay element, and the other end of the emergency stop switch is connected with the emergency stop signal port and the emergency stop change-over switch;
and one end of the mode selector switch is connected with the Start signal port and the ON signal port, and the other end of the mode selector switch is connected with the DIN connection module.
4. The all-in-one controller load box according to claim 3, wherein the data detection unit comprises:
a Start signal detection lamp disposed between the Start signal switch and the DIN connection module;
an ON signal detection lamp disposed between the ON signal switch and the DIN connection module;
the high-low speed signal detection lamp is arranged between the high-low speed signal switch and the DIN connection module;
the pilot signal detection lamp is arranged between the pilot signal switch and the DIN connection module;
the emergency stop signal detection lamp is arranged between the emergency stop switch and the emergency stop change-over switch;
the high-low speed valve signal detection lamp is arranged between the high-low speed valve port and the DIN connection module;
the pilot valve signal detection lamp is arranged between the pilot valve port and the DIN connection module;
and the current measurement display is arranged between the port of the electromagnetic valve of the breaking hammer and the DIN connection module.
5. The all-in-one controller load box according to claim 1, wherein the data processing module comprises:
the VCU control unit is connected with the DIN connection module and is used for registering control data processing software and processing control data;
and the MCU motor unit is connected with the DIN connection module and is used for registering motor data processing software and processing motor data.
6. The all-in-one controller load box according to claim 1, further comprising:
and a circuit board (2) which is accommodated in the accommodating cavity of the shell (1), wherein the circuit system is arranged on the circuit board (2).
7. The all-in-one controller load box according to claim 1, wherein the side of the housing (1) is provided with an aviation plug (3) for accommodating external signal lines and power lines of a circuit system.
8. The all-in-one controller load box according to claim 1, wherein the housing (1) is made of metal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222584390.4U CN218382936U (en) | 2022-09-28 | 2022-09-28 | All-in-one controller load box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222584390.4U CN218382936U (en) | 2022-09-28 | 2022-09-28 | All-in-one controller load box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218382936U true CN218382936U (en) | 2023-01-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222584390.4U Active CN218382936U (en) | 2022-09-28 | 2022-09-28 | All-in-one controller load box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218382936U (en) |
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2022
- 2022-09-28 CN CN202222584390.4U patent/CN218382936U/en active Active
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