CN218382478U - Cast member bubble detection device - Google Patents
Cast member bubble detection device Download PDFInfo
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- CN218382478U CN218382478U CN202221702209.9U CN202221702209U CN218382478U CN 218382478 U CN218382478 U CN 218382478U CN 202221702209 U CN202221702209 U CN 202221702209U CN 218382478 U CN218382478 U CN 218382478U
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Abstract
The utility model discloses a casting member bubble detection device, a detection cabin door is arranged on a detection cabin feed inlet, a moving mechanism is arranged in a detection cavity moving groove on the detection cabin, a moving block on the moving mechanism is connected with a connecting rod A, two ends of the connecting rod A are connected with a connecting rod B and a connecting rod C, the connecting rod B is connected with an X-ray receiving plate, an X-ray emitter is arranged on the connecting rod C, a cross-sliding mechanism is arranged at the joint of the connecting rod B and the connecting rod A, and a wheel on a transfer trolley is clamped in a positioning groove in the detection cavity; the transverse moving mechanism connected with the connecting rod B drives the X-ray detection plate to move back and forth to adjust the detection position, and meanwhile, the moving mechanism connected with the connecting rod A drives the connecting rod A to move up and down on the guide rail to perform bubble detection on casting parts with different heights, so that the detection efficiency and the detection quality are improved; in the detection process, in order to detect more comprehensively, the rotator is arranged on the transfer trolley, so that the casting rotates in the detection process, and the quality and the efficiency of bubble detection are improved.
Description
Technical Field
The utility model relates to a detection device technical field, concretely relates to cast member bubble detection device.
Background
With the progress of science and technology and the vigorous development of the casting industry, casting is one of the basic processes of the modern device manufacturing industry, materials frequently used for casting production comprise various metals, coke, wood, plastics, gas and liquid fuels, modeling materials and the like, the casting is a process of smelting the metals into liquid meeting certain requirements, pouring the liquid into a casting mold, cooling, solidifying and clearing to obtain a casting with preset shape, size and performance, and the casting blank is nearly shaped, so that the purpose of avoiding machining or small amount of machining is achieved, the cost is reduced, and the manufacturing time is reduced to a certain extent. However, in the casting process, a part of gas remains after the metal solution enters the casting model, bubbles are formed in the metal solution of the casting, the product quality of the casting is affected, the bubbles need to be detected for the formed casting, defective products are eliminated, and the use of the casting is prevented from being affected. In the existing casting bubble detection device, during the detection process by using X-rays, because a casting is large in size and heavy in weight, the casting is difficult to transport into a detection cabin, and meanwhile, the casting is difficult to rotate during the detection process, so that the detection cannot be carried out comprehensively, and the detection result is influenced; the X-ray device that detects can't reciprocate at the testing process, has certain restriction to the height, influences casting part bubble testing result and efficiency.
Disclosure of Invention
In view of the above-described deficiencies or inadequacies in the prior art, it would be desirable to provide a cast article bubble detection apparatus.
According to the technical scheme provided by the embodiment of the application, the casting bubble detection device comprises a detection cabin and a detection cabin door, wherein the detection cabin door is installed on a feeding hole of the detection cabin, a moving mechanism is installed in a moving groove of a detection cavity on the detection cabin, a moving block on the moving mechanism is connected with a connecting rod A, two ends of the connecting rod A are connected with a connecting rod B and a connecting rod C, the connecting rod B is connected with an X-ray receiving plate, an X-ray emitter is installed on the connecting rod C, a transverse moving mechanism is arranged at the connecting position of the connecting rod B and the connecting rod A, and wheels on a transfer trolley are clamped in a positioning groove in the detection cavity; the casting is moved to a placing plate on a transfer trolley by an operator, the casting is fixed through a fixing plate arranged on the placing plate, then the casting is moved to a detection chamber by the transfer trolley, the transfer trolley moves in a positioning groove, after the casting enters the detection chamber, a detection chamber door is closed, an X-ray emitter in the detection chamber emits rays to penetrate through the casting, an X-ray receiving plate receives the emitted rays and emits a detected picture to a display, the operator can observe a bubble detection result of the casting conveniently, in the bubble detection process, a transverse moving mechanism connected to a connecting rod B drives an X-ray detection plate to move back and forth to adjust the detection position, meanwhile, a moving mechanism connected to the connecting rod A drives the connecting rod A to move up and down on a guide rail, the bubble detection is carried out on the casting at different heights, and the detection efficiency and the detection quality are improved; in the detection process, in order to detect more comprehensively, the rotator is arranged on the transfer trolley, so that the casting rotates in the detection process, and the quality and the efficiency of bubble detection are improved.
The moving mechanism comprises a moving block, a guide rail and a rack A, the guide rail is installed in a moving block mounting hole, the rack penetrates through a moving hole in the moving block and is installed in a moving groove, the rack A is meshed with the gear A, the gear A is connected with the motor A on the moving block through a rotating shaft, the moving mechanism is arranged on the connecting rod A, the moving block of the moving mechanism is connected with the connecting rod A, the motor A drives the gear A to move on the meshed rack A after being started, the moving block is driven to move up and down along the guide rail, an X-ray emitter and an X-ray receiving plate which are connected with the connecting rod A are made to move up and down, comprehensive bubble detection is conducted on a cast part, the detection range is expanded, and the detection efficiency is improved.
The transverse moving mechanism comprises an installation block, a rack B and a gear B, the installation block is connected with the connecting rod A through a chute on the fixture block, the rack B is installed in an installation groove on the connecting rod A, the gear B is installed on the installation block, the gear B is meshed with the rack B, the installation block is connected with the connecting rod B, the transverse moving mechanism is arranged on the top of the connecting rod B, the installation block on the transverse moving mechanism is started after the motor B is started, the gear B is driven to rotate, the gear B is driven to move on the meshed rack B, the connecting rod B is driven to move on the connecting rod A, the X-ray receiving plate is made to move back and forth, the detection range is adjusted, and the bubble detection efficiency and the accuracy are improved.
The transfer trolley comprises wheels, a frame, a rotator, a storage plate and a fixed plate, wherein the rotator is installed on the top end of the frame and connected with the storage plate through a connecting rod D, a supporting rod is installed on the storage plate, a sliding block is installed on the supporting rod and connected with the fixed plate through a connecting rod E, the rotator is arranged on the transfer trolley, a motor C drives a gear C to rotate after being started, a gear D meshed with the gear C in the rotator rotates and drives the connecting rod D on the gear D to rotate, the storage plate connected with the connecting rod D rotates, a cast part fixed on the storage plate rotates, and the bubble detection quality and detection efficiency are improved.
To sum up, the beneficial effect of this application:
1. the moving mechanism is arranged on the connecting rod A, so that a moving block of the moving mechanism is connected with the connecting rod A, the motor A drives the gear A to move on the meshed rack A after being started, the moving block is driven to move up and down along the guide rail, and the X-ray emitter and the X-ray receiving plate which are connected with the connecting rod A are driven to move up and down, so that comprehensive bubble detection is performed on a cast part, the detection range is expanded, and the detection efficiency is improved;
2. the transverse mechanism is arranged at the top end of the connecting rod B, so that the mounting block on the transverse mechanism drives the gear B to rotate after the motor B is started, the gear B moves on the meshed rack B, the connecting rod B is driven to move on the connecting rod A, the X-ray receiving plate moves back and forth, the detection range is adjusted, and the bubble detection efficiency and accuracy are improved;
3. the rotator is arranged on the transfer trolley, the motor C drives the gear C to rotate after being started, so that the gear D meshed with the gear C in the rotator rotates to drive the connecting rod D on the gear D to rotate, the object placing plate connected with the connecting rod D rotates, the casting fixed on the object placing plate rotates, and the bubble detection quality and the detection efficiency are improved.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the detailed description of non-limiting embodiments made with reference to the following drawings:
FIG. 1 is a schematic structural view of the closed state of the present invention;
fig. 2 is a schematic structural view of the open state of the detection hatch of the present invention;
FIG. 3 is a schematic view of the front view internal structure of the inspection chamber of the present invention;
FIG. 4 is a schematic view of the rear view internal structure of the inspection chamber of the present invention;
fig. 5 is a schematic structural view of the traversing mechanism and the moving mechanism of the present invention;
FIG. 6 is a schematic view of the structure of the transfer trolley of the present invention;
fig. 7 is a side view schematic structural diagram of the transfer trolley of the utility model.
Reference numbers in the figures: the device comprises a detection cabin-1, a detection cavity-1.1, a connecting plate-1.2, a positioning groove-1.3, a detection cabin door-2, an X-ray receiving plate-3, an X-ray emitter-4, a transfer trolley-5, a frame-5.1, a storage plate-5.2, a support rod-5.3, a sliding block-5.4, a connecting rod E-5.5, a fixing plate-5.7, a wheel-5.8, a rotator-5.9, a connecting rod D-5.10, a gear D-5.11, a gear C-5.12, a connecting rod B-6, a connecting rod A-7, a mounting groove-7.1, a rack B-7.2, a sliding groove-7.3, a moving mechanism-8, a moving block-8.1, a guide rail-8.2, a rack A-8.3, a gear A-8.4, a connecting rod C-9, a mounting block-10 and a gear B-10.1.
Detailed Description
The present application will be described in further detail with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in figures 2 and 3, in the cast member bubble detection device, a worker moves a cast member to a placing plate 5.2 on a transfer trolley 5, as shown in figure 6, a sliding block 5.4 connected with a fixed plate 5.7 arranged on the placing plate 5.2 is adjusted to move on a supporting rod 5.3, and meanwhile, the telescopic connecting rod E5.5 is adjusted to fix the cast member on the placing plate 5.2, so that the cast member is prevented from sliding and moving in the moving of the transfer trolley 5 and the bubble detection process, and the transportation and the detection of the cast member are prevented from being influenced. As shown in figure 2, a transfer trolley 5 moves a casting part into a detection cabin 1.1 through a connecting plate 1.2, the transfer trolley 5 moves in a positioning groove 1.3, as shown in figure 1, after the casting part enters the detection cabin 1, a detection cabin door 2 is closed, as shown in figures 4 and 5, an X-ray emitter 4 in a detection cavity 1.1 emits rays to penetrate through the casting part, an X-ray receiving plate 3 receives the emitted rays and emits a detected picture to a display, so that a worker can conveniently observe a bubble detection result of the casting part, in the bubble detection process, a transverse moving mechanism connected with a connecting rod B6 drives an X-ray detection plate 3 to move back and forth, the detection position is adjusted, meanwhile, a moving mechanism 8 connected with a connecting rod A7 drives the connecting rod A7 to move up and down on a guide rail 8.2, the bubble detection is carried out on the casting parts with different heights, and the detection efficiency and the detection quality are improved. As shown in figure 7, in the bubble detection process, in order to detect more comprehensively, a rotator 5.9 is arranged on the transfer trolley 5, so that the casting rotates in the detection process, and the quality and the efficiency of the bubble detection are improved.
As shown in fig. 4 and 5, in the process of detecting the cast part, the guide rail 8.2 of the moving mechanism 8 is installed in the installation hole of the moving block 8.1, the rack 8.3 penetrates through the moving hole in the moving block 8.1 and is installed in the moving groove, the rack a8.3 is meshed with the gear a8.4, the gear a8.4 is connected with the motor a on the moving block 8.1 through a rotating shaft, the motor a drives the gear a8.4 to move on the meshed rack a8.3 after being started, and drives the moving block 8.1 to move up and down along the guide rail 8.2, so that the X-ray emitter 4 and the X-ray receiving plate 3 connected with the connecting rod A7 move up and down, the cast part is subjected to comprehensive bubble detection, the detection range is expanded, and the detection efficiency is improved.
As shown in fig. 5, in the process of detecting the casting, the transverse moving mechanism mounting block 10 is clamped with the upper chute 7.3 of the connecting rod A7 through a clamping block, the rack B7.2 is mounted in the mounting groove 7.1 of the connecting rod A7, the gear B10.1 is mounted on the mounting block 10, the gear B10.1 is meshed with the rack B7.2, the mounting block 10 is connected with the connecting rod B6, and after the motor B is started, the transverse moving mechanism mounting block 10 drives the gear B10.1 to rotate, so that the gear B10.1 moves on the meshed rack B7.2, the connecting rod B6 is driven to move on the connecting rod A7, the X-ray receiving plate 3 is made to move back and forth, the detection range is adjusted, and the bubble detection efficiency and accuracy are improved.
As shown in fig. 6 and 7, in the process of detecting the casting, the rotator 5.9 of the transfer trolley 5 is installed at the top end of the frame 5.1, the rotator 5.9 is connected with the object placing plate 5.2 through the connecting rod D5.10, the motor C drives the gear C5.12 to rotate after being started, so that the gear D5.11 in the rotator 5.9, which is meshed with the gear C5.12, rotates the connecting rod D5.10 on the gear D5.11, the object placing plate 5.2 connected with the connecting rod D5.10 rotates, the casting fixed on the object placing plate 5.2 rotates, and the bubble detection quality and detection efficiency are improved.
The foregoing description is only exemplary of the preferred embodiments of the application and is provided for the purpose of illustrating the general principles of the technology and the like. Meanwhile, the scope of the invention according to the present application is not limited to the technical solutions in which the above technical features are combined in particular, and also covers other technical solutions in which the above technical features or their equivalent features are combined arbitrarily without departing from the inventive concept. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.
Claims (5)
1. Cast member bubble detection device is including detecting cabin (1) and detection hatch door (2), characterized by: the detection cabin door (2) is installed on a feeding hole of the detection cabin (1), a moving mechanism (8) is installed in a moving groove of a detection cavity (1.1) on the detection cabin (1), a moving block (8.1) on the moving mechanism (8) is connected with a connecting rod A (7), two ends of the connecting rod A (7) are connected with a connecting rod B (6) and a connecting rod C (9), the connecting rod B (6) is connected with an X-ray receiving plate (3), an X-ray emitter (4) is installed on the connecting rod C (9), a transverse moving mechanism is arranged at the joint of the connecting rod B (6) and the connecting rod A (7), and wheels (5.8) on a transfer trolley (5) are clamped in positioning grooves (1.3) in the detection cavity (1.1).
2. The cast bubble detecting apparatus of claim 1, wherein: the moving mechanism (8) comprises the moving block (8.1), a guide rail (8.2) and a rack A (8.3), the guide rail (8.2) is installed in a mounting hole of the moving block (8.1), the rack A (8.3) penetrates through a moving hole in the moving block (8.1) and is installed in the moving groove, the rack A (8.3) is meshed with a gear A (8.4), and the gear A (8.4) is connected with a motor A in the moving block (8.1) through a rotating shaft.
3. A casting air bubble detecting apparatus as set forth in claim 1, wherein: sideslip mechanism includes installation piece (10), rack B (7.2) and gear B (10.1), installation piece (10) through the fixture block with connecting rod A (7) upper chute (7.3) joint, rack B (7.2) are installed in connecting rod A (7) upper chute (7.1), gear B (10.1) are installed on installation piece (10), gear B (10.1) and rack B (7.2) meshing.
4. The casting bubble detection apparatus of claim 3, wherein: the mounting block (10) is connected with the connecting rod B (6).
5. A casting air bubble detecting apparatus as set forth in claim 1, wherein: the transfer trolley (5) comprises wheels (5.8), a frame (5.1), a rotator (5.9), an object placing plate (5.2) and a fixing plate (5.7), wherein the rotator (5.9) is installed at the top end of the frame (5.1), the rotator (5.9) is connected with the object placing plate (5.2) through a connecting rod D (5.10), a supporting rod (5.3) is installed on the object placing plate (5.2), a sliding block (5.4) is installed on the supporting rod (5.3), and the sliding block (5.4) is connected with the fixing plate (5.7) through a connecting rod E (5.5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221702209.9U CN218382478U (en) | 2022-07-03 | 2022-07-03 | Cast member bubble detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221702209.9U CN218382478U (en) | 2022-07-03 | 2022-07-03 | Cast member bubble detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218382478U true CN218382478U (en) | 2023-01-24 |
Family
ID=84961899
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221702209.9U Active CN218382478U (en) | 2022-07-03 | 2022-07-03 | Cast member bubble detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218382478U (en) |
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2022
- 2022-07-03 CN CN202221702209.9U patent/CN218382478U/en active Active
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