CN218372535U

CN218372535U - Pickling unit is used in copper line production

Info

Publication number: CN218372535U
Application number: CN202221961856.1U
Authority: CN
Inventors: 袁开明; 张白军; 叶景高; 罗华根
Original assignee: Yugan Yintai Copper Co ltd
Current assignee: Yugan Yintai Copper Co ltd
Priority date: 2022-07-28
Filing date: 2022-07-28
Publication date: 2023-01-24
Anticipated expiration: 2032-07-28

Abstract

The utility model discloses a pickling unit is used in copper line production, concretely relates to copper line processing field, including pickling bath and supporting pedestal, the spout has been seted up to the top roof of pickling bath, the top swing joint of spout has tilting mechanism. The utility model discloses a set up tilting mechanism, can place winding copper line through flip structure control top and wave the upset, thereby can overturn the inside that gets into the device's pickling bath, rotate hand handle through manual control simultaneously, then two sets of conduction gears of control one end carry out the intermeshing conduction, thereby the pivot of control one side is in the inside rotation that moves about of sliding plate, the one end of pivot can drive the loading board of one side whole and can rotate the upset, can realize the upset of copper wire and handle, the device is compared and is placed in traditional manual work, can realize later stage contactless's the pickling of immersing, and the advantage of taking out fast.

Description

Pickling unit is used in copper line production

Technical Field

The utility model relates to a copper line processing field, more specifically say, the utility model relates to a pickling device is used in copper line production.

Background

In life, the practical copper wire is used as a lead, has good conductivity and is widely used for manufacturing electric wires, cables, electric brushes and the like; the heat conductivity is good, and the magnetic instrument and the instrument which need antimagnetic interference, such as a compass, an aviation instrument and the like, are commonly manufactured; the copper wire is required to be pickled in the production process, and is soaked in a copper pickling polishing solution for 30 seconds to 1 minute at normal temperature, so that the oxide skin on the surface can be completely cleaned, and the surface of the copper wire becomes bright.

Through retrieval, the prior patent (publication number: CN 213113525U) discloses a pickling device for producing a T2 red copper wire for a power distribution cabinet, which comprises a pickling tank, wherein the top of the pickling tank is fixedly connected with supporting blocks, fixed pulleys are rotatably connected between the supporting blocks, a fixed rod is fixedly connected with the inner wall of the pickling tank, the outer surface of the fixed rod is rotatably connected with rollers, the back of the pickling tank is fixedly connected with a fixed plate, the top of the fixed plate is fixedly connected with two supporting rods, the top of one supporting rod is fixedly connected with an acid solution tank, the top of the other supporting rod is fixedly connected with a water tank, and the front of the acid solution tank and the front of the water tank are both communicated with a liquid conveying pipe through an output control valve. The utility model discloses a liquid and impurity in the output valve control pickling bath flow into in the treatment tank, utilize the filter layer in the treatment tank to filter scum and some wastes material in the waste liquid, then carry out reutilization in the pickling bath through the water pump input to the solution after filtering, reduce the wasting of resources. The inventor finds that the prior art has the following problems in the process of realizing the utility model: 1. when the existing copper wire is pickled in a workshop, the existing copper wire is generally completely immersed and is taken at a later stage, and the pickling is inconvenient to accurately control in pickling time, so that certain risks exist if workers are clamped by using a clamp; 2. when the existing copper wire is subjected to acid washing, the copper wire is not conveniently and automatically controlled to fall into a preset position in an acid washing tank, and certain acid liquid can splash if the copper wire is moved and placed by an operator.

Therefore, the pickling device for producing the copper wire is provided for solving the problems.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects in the prior art, the utility model provides a pickling device for copper wire production, which solves the problems in the prior art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a pickling device is used in copper line production, includes pickling bath and supporting pedestal, the spout has been seted up to the top roof of pickling bath, the top swing joint of spout has tilting mechanism, tilting mechanism includes loading board, lifting hook, winding stick, sliding plate, hand handle, conduction gear and pivot, the inside activity of sliding plate runs through there is the pivot, the one end fixedly connected with conduction gear of pivot is two sets of intermeshing connects between the conduction gear.

The hand handle of one side fixedly connected with of conduction gear, one side fixedly connected with loading board of pivot, the top fixedly connected with of loading board twines the stick, one side outer wall fixedly connected with lifting hook of twine the stick.

Preferably, the outer wall of one side of the pickling tank is fixedly connected with a sliding mechanism, and the sliding mechanism comprises a rack block, a transmission crawler, a transmission wheel, a support plate, a transmission belt and a driving motor and passes through the pickling tank and the sliding mechanism.

Preferably, the lower part of the rack block is engaged and connected with a transmission crawler, the outer wall of one side of the transmission crawler penetrates through a transmission wheel, the outer wall of the transmission wheel is wound and attached with a transmission belt, and the bottom of the transmission belt is connected with a driving motor in a clamping transmission mode.

Preferably, the inner wall of the pickling tank is fixedly connected with a splash guard, and the front end of the bottom of the pickling tank penetrates through an acid liquor guide valve.

Preferably, the rotating shaft forms a rotating structure with the hand-cranking handle through two groups of transmission gears, the bearing plate forms a turnover structure with the sliding plate through the rotating shaft, and the sliding plate is fixedly connected with the rack block.

Preferably, the transmission crawler belt forms a sliding structure with the driving motor through the transmission wheel and the transmission belt, and the driving motor is fixedly connected with the supporting plate.

Preferably, the splash guard is connected with the pickling tank in an embedded clamping manner, and a plurality of groups of small holes are formed in the surface of the outer wall of the splash guard.

Preferably, the turnover mechanism forms a sliding structure with the pickling tank through the sliding groove, and the pickling tank and the support base are of an integrated structure.

The utility model discloses a technological effect and advantage:

1. compared with the prior art, this pickling device is through setting up tilting mechanism, when using in later stage, can place winding copper line through flip structure control top and wave the upset, thereby can overturn the inside that gets into the device's pickling bath, rotate hand handle through manual control simultaneously, then control two sets of conduction gears of one end and carry out the intermeshing conduction, thereby the pivot of control one side is rotated in the inside activity of sliding plate, the one end of pivot can drive the whole upset that can rotate of loading board of one side simultaneously, thereby can be when the later stage copper wire carries out the pickling, can realize the upset of copper wire and handle, thereby can control the inside that the copper wire got into the device pickling bath, carry out the pickling and handle, the device compares and places in traditional manual work, tilting mechanism has been set up, can realize the contact-free pickling in later stage, and the advantage of taking out fast, and the loading board is titanium alloy material with the winding stick, certain corrosion resistance has.

2. Compared with the prior art, through slide mechanism's setting, can control the copper line when using at the later stage, can realize that the movable type of front and back soaks the pickling, it is very convenient, simultaneously can realize the clearance of portable taking, avoid directly taking in the top of pickling bath, the transmission belt through driving motor control one side is whole can rotate simultaneously, the drive wheel that drives one side through the transmission belt simultaneously is whole can rotate, the transmission track through drive wheel control one side is whole can drive the conduction simultaneously, connect the rack piece of top through the transmission track meshing simultaneously, thereby can realize driving the rack piece of top whole can realize transmission one side, thereby the sliding plate that can control the top drives the whole mechanism that the copper line was placed to one side and can realize mobile control, it is very convenient.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic view of the sliding mechanism structure of the present invention.

Fig. 3 is an enlarged view of a structure a in fig. 1.

Fig. 4 is a schematic structural view of the turnover mechanism of the present invention.

Fig. 5 is a schematic view of the structure of the hand crank handle of the present invention.

FIG. 6 is a schematic view of the sectional structure of the pickling tank of the present invention

The reference signs are: 1. a pickling tank; 2. a splash shield; 3. an acid liquor lead-out valve; 4. a support base; 5. a turnover mechanism; 501. a carrier plate; 502. a hook; 503. a winding rod; 504. a sliding plate; 505. a hand-cranking handle; 506. a transmission gear; 507. a rotating shaft; 6. a sliding mechanism; 601. a rack block; 602. a drive track; 603. a driving wheel; 604. a support plate; 605. a transfer belt; 606. a drive motor; 7. a chute.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example one

As shown in the attached drawings 1-6, the pickling device for copper wire production comprises a pickling tank 1 and a supporting base 4, a chute 7 is formed in the top wall of the pickling tank 1, a turnover mechanism 5 is movably connected to the top of the chute 7, a sliding mechanism 6 is fixedly connected to the outer wall of one side of the pickling tank 1, a splash plate 2 is fixedly connected to the inner wall of the pickling tank 1, an acid liquor lead-out valve 3 penetrates through the front end of the bottom of the pickling tank 1, the splash plate 2 and the pickling tank 1 are connected through an embedded clamping manner, multiple groups of small holes are formed in the surface of the outer wall of the splash plate 2, the turnover mechanism 5 forms a sliding structure between the chute 7 and the pickling tank 1, and the pickling tank 1 and the supporting base 4 form an integrated structure.

Wherein: the device is during the use of later stage, the device places in copper line workshop, the copper line winding that will carry out the pickling is in the top of the winding stick 503 of the device, and the one end of copper line carries out the spacing fixed of block with lifting hook 502, then after accomplishing the copper line is fixed, the copper line that adopts the 6 control tops of slide mechanism 6 of 1 one side outer wall installation of pickling bath is whole to be removed, remove simultaneously to pickling bath 1 directly over, and after accomplishing the copper line front and back position control, the user overturns through tilting mechanism 5 control copper line, thereby dip pickling bath 1's inside completion pickling, at last after the pickling is accomplished, 1 inner wall block in pickling bath is connected with splash shield 2, simultaneously 1 inside acidizing fluid of pickling bath can be exported through 3 controls of the acidizing fluid derivation valve that 1 front end was seted up of pickling bath and discharge.

As shown in fig. 4 and fig. 5, a pickling apparatus for copper wire production, a turnover mechanism 5 includes a bearing plate 501, a hook 502, a winding rod 503, a sliding plate 504, a hand-operated handle 505, a transmission gear 506 and a rotating shaft 507, the rotating shaft 507 penetrates through the sliding plate 504, one end of the rotating shaft 507 is fixedly connected with the transmission gear 506, two sets of transmission gears 506 are connected with each other in a meshed manner, one side of the transmission gear 506 is fixedly connected with the hand-operated handle 505, one side of the rotating shaft 507 is fixedly connected with the bearing plate 501, the winding rod 503 is fixedly connected above the bearing plate 501, the hook 502 is fixedly connected with the outer wall of one side of the winding rod 503, the rotating shaft 507 forms a rotating structure with the hand-operated handle 505 through the two sets of transmission gears 506, and the bearing plate 501 forms an overturning structure with the sliding plate 504 through the rotating shaft 507.

Wherein: meanwhile, the turnover mechanism 5 works, firstly, the turnover mechanism works through the hand-cranking handle 505, then the conduction gear 506 controlling one end of the hand-cranking handle 505 is controlled to rotate, so that the rotating shaft 507 driving one side rotates, the rotating shaft 507 controlling one side drives the whole bearing plate 501 on one side to turn over and rotate, the whole winding rod 503 on one side can be controlled to turn over, meanwhile, the whole copper wire can be wound on the winding rod 503, the winding rod 503 drives the copper wire to wind, and one end of the copper wire is fixed at one end of the lifting hook 502.

As shown in fig. 1 and fig. 3, a pickling device for copper wire production, a sliding mechanism 6 includes a rack block 601, a transmission caterpillar 602, a transmission wheel 603, a support plate 604, a transmission belt 605 and a driving motor 606, the transmission caterpillar 602 is engaged and connected below the rack block 601, the transmission wheel 603 penetrates through the outer wall of one side of the transmission caterpillar 602, the transmission belt 605 is wound and attached on the outer wall of the transmission wheel 603, the driving motor 606 is connected to the bottom of the transmission belt 605 in a clamping and transmission manner, and a sliding plate 504 is fixedly connected with the rack block 601.

Wherein: meanwhile, when the sliding mechanism 6 works, firstly, the output shaft at one end of the driving motor 606 drives the whole transmission belt 605 to be capable of transmitting, meanwhile, the transmission wheel 603 above the transmission belt 605 is controlled to rotate to output, the whole transmission crawler 602 on one side is controlled to rotate through the transmission wheel 603, meanwhile, the whole rack block 601 connected with the upper part in a meshed mode can be driven to realize sliding processing through the whole transmission of the transmission crawler 602, in addition, the rack block 601 can drive the whole turnover mechanism 5 above the upper part to perform sliding adjustment above the sliding groove 7 while sliding.

The electrical components in the document are electrically connected with an external master controller and 220V mains supply, and the master controller can be a computer or other conventional known devices for playing a role in control.

The utility model discloses a working process as follows:

firstly, when the device is used at the later stage, the device is placed in a copper wire production workshop, a copper wire needing pickling is wound above a winding rod 503 of the device, one end of the copper wire is clamped and limited and fixed with a lifting hook 502, then after the copper wire is fixed, the whole copper wire above the copper wire is controlled to move by a sliding mechanism 6 arranged on the outer wall of one side of a pickling tank 1, and simultaneously the copper wire moves to the position right above the pickling tank 1, meanwhile, when the sliding mechanism 6 works, firstly, an output shaft at one end of a driving motor 606 drives the whole wound transmission belt 605 to transmit, simultaneously, a transmission wheel 603 above the pickling tank is controlled to carry out rotation output by the transmission belt 605, and the whole transmission belt 602 at one side controlled by the transmission wheel 603 can rotate, meanwhile, the whole transmission belt 602 drives the whole rack block 601 connected with the upper meshing to realize sliding treatment by the transmission belt 602, in addition, the rack block 601 slides while driving the whole 5 above the rack block to slide, the handle 5 is driven to slide and adjust above a chute 7, and after the position adjustment of the copper wire is finished, a user controls the copper wire to turn over by controlling the copper wire to enter the inside of the pickling tank 1, meanwhile, the handle 505 is controlled by a hand-operated, and the handle 507 controls the turning bar 503 to rotate, so that one end of the handle is driven by a handle 507, so that the handle is driven by a handle of a handle 503, and the handle 507 is controlled by a hand-operated handle 507, so that the copper wire is controlled by the handle to rotate, and the handle is controlled by a handle to rotate the handle 503, and the handle to rotate, and the handle 507, and the handle is controlled by a handle to rotate, and the handle to rotate the handle 503, so that one side of the copper wire is controlled by a handle 503, and then the handle 507, and finally, controlling the copper wire to overturn and dip into the inside of the pickling tank 1 to complete pickling, and finally after the pickling is completed, clamping the inner wall of the pickling tank 1 to be connected with a splash guard 2, and simultaneously discharging the acid liquor in the pickling tank 1 through the acid liquor lead-out valve 3 arranged at the front end of the pickling tank 1 in a controlled manner, which is the working principle and the working process of the device.

The above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a pickling plant is used in copper line production, includes pickling bath (1) and supporting pedestal (4), its characterized in that: a sliding groove (7) is formed in the top wall of the pickling tank (1), a turnover mechanism (5) is movably connected above the sliding groove (7), the turnover mechanism (5) comprises a bearing plate (501), a lifting hook (502), a winding rod (503), a sliding plate (504), a hand-operated handle (505), a transmission gear (506) and a rotating shaft (507), the rotating shaft (507) penetrates through the sliding plate (504) in a movable mode, one end of the rotating shaft (507) is fixedly connected with the transmission gear (506), and the two groups of transmission gears (506) are meshed and connected with each other;

hand handle (505) of one side fixedly connected with of conduction gear (506), one side fixedly connected with loading board (501) of pivot (507), the top fixedly connected with of loading board (501) twines stick (503), one side outer wall fixedly connected with lifting hook (502) of twining stick (503).

2. The pickling device for copper wire production according to claim 1, wherein the pickling device comprises: the outer wall of one side of the pickling tank (1) is fixedly connected with a sliding mechanism (6), and the sliding mechanism (6) comprises a rack block (601), a transmission crawler (602), a transmission wheel (603), a support plate (604), a transmission belt (605) and a driving motor (606).

3. The pickling device for copper wire production according to claim 2, wherein the pickling device comprises: the transmission device is characterized in that a transmission crawler belt (602) is meshed and connected to the lower portion of the rack block (601), a transmission wheel (603) penetrates through the outer wall of one side of the transmission crawler belt (602), a transmission belt (605) is wound and attached to the outer wall of the transmission wheel (603), and the bottom of the transmission belt (605) is connected with a driving motor (606) in a clamping transmission mode.

4. The pickling device for copper wire production according to claim 2, wherein the pickling device comprises: the inner wall of the pickling tank (1) is fixedly connected with a splash guard (2), and the front end of the bottom of the pickling tank (1) is penetrated with an acid liquor lead-out valve (3).

5. The pickling device for copper wire production according to claim 1, wherein the pickling device comprises: the rotating shaft (507) and the hand-cranking handle (505) form a rotating structure through two groups of transmission gears (506), the bearing plate (501) and the sliding plate (504) form a turnover structure through the rotating shaft (507), and the sliding plate (504) is fixedly connected with the rack block (601).

6. The pickling device for copper wire production according to claim 2, wherein the pickling device comprises: the transmission crawler belt (602) forms a sliding structure with the driving motor (606) through the transmission wheel (603) and the transmission belt (605), and the driving motor (606) is fixedly connected with the support plate (604).

7. The pickling device for copper wire production according to claim 4, wherein the pickling device comprises: the anti-splash plate (2) is connected with the pickling tank (1) in an embedded clamping manner, and a plurality of groups of small holes are formed in the surface of the outer wall of the anti-splash plate (2).

8. The pickling device for copper wire production according to claim 1, wherein the pickling device comprises: the turnover mechanism (5) forms a sliding structure with the pickling tank (1) through the chute (7), and the pickling tank (1) and the supporting base (4) form an integrated structure.