CN218366046U

CN218366046U - Carbon fiber multistation material feeding unit

Info

Publication number: CN218366046U
Application number: CN202222902067.7U
Authority: CN
Inventors: 甄珍
Original assignee: SHANDONG DRUG AND FOOD VOCATIONAL COLLEGE
Current assignee: SHANDONG DRUG AND FOOD VOCATIONAL COLLEGE
Priority date: 2022-11-01
Filing date: 2022-11-01
Publication date: 2023-01-24
Anticipated expiration: 2032-11-01

Abstract

The utility model discloses a carbon fiber multistation material feeding unit, comprises a workbench, the left and right sides and the equal fixedly connected with mounting bracket in front side of workstation, the inboard fixedly connected with proximity sensor of mounting bracket, there are first cylinder, second cylinder and third cylinder in the outside of mounting bracket fixed mounting respectively, the equal fixedly connected with bayonet lock of piston rod of first cylinder, second cylinder and third cylinder, fixedly connected with stationary cylinder on the bayonet lock, be provided with first mould and second mould on the bayonet lock respectively. The utility model discloses possess the advantage that the security is good, solved at the in-process to carbon-fibre composite production, the workman need enter into the danger area between the upper and lower mould, if hydraulic press failure problem appears, will appear great casualty accident, the lower problem of in-process efficiency of loading the material simultaneously.

Description

Carbon fiber multistation material feeding unit

Technical Field

The utility model relates to a carbon-fibre composite production equips technical field, specifically is carbon fiber multistation material feeding unit.

Background

Carbon-fibre composite has multiple forming process, the utility model discloses a device corresponds is high temperature mould pressing process, this process is with the carbon fiber preimpregnation material smooth laying between last bed die, use hydraulic press with certain pressure pressfitting mould, the high temperature high pressure through the certain time makes the resin, the preimpregnation material solidification, take off carbon fiber products from the mould afterwards, the workman need get into the mould region and feed in the pay-off process, in-process to carbon-fibre composite production, the workman need enter into the danger area between last bed die and lower mould, if hydraulic press failure problem appears, major casualty accident will appear, the in-process efficiency at the loading material is also lower simultaneously.

Disclosure of Invention

An object of the utility model is to provide a carbon fiber multistation material feeding unit possesses the advantage that the security is good, has solved at the in-process to carbon-fibre composite production, and the workman need enter into the danger area between the upper and lower mould, if hydraulic press failure problem appears, will appear great casualty accident, is loading the lower problem of in-process efficiency of material simultaneously.

In order to achieve the above object, the utility model provides a following technical scheme: carbon fiber multistation material feeding unit, including the workstation, the left and right sides and the equal fixedly connected with mounting bracket in front side of workstation, the inboard fixedly connected with proximity sensor of mounting bracket, the outside of mounting bracket is fixed mounting respectively has first cylinder, second cylinder and third cylinder, the equal fixedly connected with bayonet lock of piston rod of first cylinder, second cylinder and third cylinder, fixedly connected with stationary cylinder on the bayonet lock, be provided with first mould and second mould on the bayonet lock respectively.

In order to protect proximity sensor for the sake of convenience, as the utility model discloses a carbon fiber multistation material feeding unit is preferred, be provided with the protection piece on the mounting bracket, proximity sensor is located the inboard of protection piece.

For the convenience of fixing first cylinder, second cylinder and third cylinder, as the utility model discloses a carbon fiber multistation material feeding unit is preferred, equal fixedly connected with mount on first cylinder, second cylinder and the third cylinder, mount fixed mounting is on the workstation.

In order to fix first mould and second mould for the convenience, as the utility model discloses a carbon fiber multistation material feeding unit is preferred, the through-hole has all been seted up on first mould and the second mould, the diameter of fixed cylinder piston rod and the internal diameter looks adaptation of through-hole.

For the convenience of first mould and second mould remove, conduct the utility model discloses a carbon fiber multistation material feeding unit is preferred, the top of workstation is provided with the gyro wheel guide rail, be provided with a plurality of gyro wheels on the gyro wheel guide rail, the bottom of first mould and second mould and the top swing joint of gyro wheel guide rail.

In order to stabilize the support in the bottom of the workstation for the sake of convenience, conduct the utility model discloses a carbon fiber multistation material feeding unit is preferred, the bottom fixedly connected with landing leg of workstation.

For the convenience of controlling first cylinder, second cylinder, third cylinder and fixed cylinder, as the utility model discloses a carbon fiber multistation material feeding unit is preferred, the bottom fixed mounting of workstation has the PLC controller, the input of PLC controller and proximity sensor's output electric connection, the output of PLC controller respectively with the input electric connection of first cylinder, second cylinder, third cylinder and fixed cylinder.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model discloses a second cylinder, first cylinder, the cooperation of first mould and second mould is used, can be convenient for carry out automatic feeding to the carbon fiber, first cylinder pushes away first mould to the front of third cylinder, the third cylinder pushes away the rearmost side of workstation to first mould, make first mould be located carbon fiber processing equipment, after the inside carbon fiber processing of first mould is accomplished, the third cylinder drives first mould and resets, first cylinder is pulling back first mould, first mould resets, the second cylinder is pushing the rear side of third cylinder to the second mould, the third cylinder pushes away the processing position to the second mould, realize circulation processing, the machining efficiency of carbon fiber is improved.

2. The utility model discloses a set up proximity sensor, proximity sensor can detect the position of first mould and second mould to in transmitting the detected signal to the PLC controller, the PLC controller can control second cylinder, first cylinder and third cylinder work and stop according to the detected signal, realizes the transportation of second mould and first mould.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a perspective view of the present invention;

fig. 3 is an enlarged view of a in fig. 1 according to the present invention.

In the figure: 1. a work table; 2. a second mold; 3. a second cylinder; 4. a fixed mount; 5. a third cylinder; 6. a first cylinder; 7. a first mold; 8. a roller guide rail; 9. a PLC controller; 10. a support leg; 11. a mounting frame; 12. a bayonet lock; 13. a proximity sensor; 14. fixing the air cylinder; 15. and (6) a protection block.

Detailed Description

Referring to fig. 1-3, the carbon fiber multi-station feeding device comprises a workbench 1, wherein mounting frames 11 are fixedly connected to the left side and the right side of the workbench 1 and the front side of the workbench 1, proximity sensors 13 are fixedly connected to the inner sides of the mounting frames 11, first cylinders 6, second cylinders 3 and third cylinders 5 are fixedly mounted on the outer sides of the mounting frames 11 respectively, bayonet pins 12 are fixedly connected to piston rods of the first cylinders 6, the second cylinders 3 and the third cylinders 5, fixed cylinders 14 are fixedly connected to the bayonet pins 12, and first dies 7 and second dies 2 are arranged on the bayonet pins 12 respectively.

In this embodiment: through second cylinder 3, first cylinder 6, the cooperation of first mould 7 and second mould 2 is used, can be convenient for carry out automatic feeding to the carbon fiber, first cylinder 6 pushes away first mould 7 to the front of third cylinder 5, third cylinder 5 pushes away first mould 7 to the rearmost side of workstation 1, make first mould 7 be located the carbon fiber processing equipment, after the carbon fiber processing of first mould 7 inside is accomplished, third cylinder 5 drives first mould 7 and resets, first cylinder 6 is pulling back first mould 7, first mould 7 resets the back, second cylinder 3 is pushing away second mould 2 to the rear side of third cylinder 5, third cylinder 5 pushes away second mould 2 to the processing position, realize circulation processing, improve the machining efficiency of carbon fiber.

As the utility model discloses a technical optimization scheme is provided with protection piece 15 on the mounting bracket 11, and proximity sensor 13 is located protection piece 15's inboard.

In this embodiment: by providing the protective block 15 on the mounting bracket 11, the protective block 15 can protect the proximity sensor 13 from being damaged by collision.

As the utility model discloses a technical optimization scheme, equal fixedly connected with mount 4 on first cylinder 6, second cylinder 3 and the third cylinder 5, mount 4 fixed mounting is on workstation 1.

In this embodiment: the fixing frame 4 can stably support the first cylinder 6, the second cylinder 3 and the third cylinder 5, and the first cylinder 6, the second cylinder 3 and the third cylinder 5 are prevented from shaking in the working process.

As the utility model discloses a technical optimization scheme has all seted up the through-hole on first mould 7 and the second mould 2, the diameter of the 14 piston rods of fixed cylinder and the internal diameter looks adaptation of through-hole.

In this embodiment: in the working process of the fixed cylinder 14, the piston rod at the bottom of the fixed cylinder 14 is provided with the fixed pin, and the piston rod of the fixed cylinder 14 drives the fixed pin to enter the through hole, so that the first die 7 and the second die 2 are fixed.

As the utility model discloses a technical optimization scheme, the top of workstation 1 is provided with roller guide rail 8, is provided with a plurality of gyro wheels on the roller guide rail 8, the bottom of first mould 7 and second mould 2 and roller guide rail 8's top swing joint.

In this embodiment: during the movement of the second mold 2 and the first mold 7, the bottom of the second mold slides on the top of the roller guide 8, which facilitates the movement of the second mold 2 and the first mold 7.

As the technical optimization scheme of the utility model, the bottom fixedly connected with landing leg 10 of workstation 1.

In this embodiment: the number of the supporting legs 10 is multiple and evenly distributed at the bottom of the workbench 1, and the supporting legs 10 can stably support the bottom of the workbench 1.

As the technical optimization scheme of the utility model, the bottom fixed mounting of workstation 1 has PLC controller 9, PLC controller 9's input and proximity sensor 13's output electric connection, PLC controller 9's output respectively with first cylinder 6, second cylinder 3, third cylinder 5 and fixed cylinder 14's input electric connection.

In this embodiment: through setting up proximity sensor 13, proximity sensor 13 can detect the position of first mould 7 and second mould 2 to in detecting signal transmission PLC controller 9, PLC controller 9 can control second cylinder 3, first cylinder 6 and third cylinder 5 work and stop according to detecting signal, realize the transportation of second mould 2 and first mould 7.

The working principle is as follows:

when the device is used, in a manual mode, a worker firstly puts a material into a first mold 7, the first mold 7 is pushed to the front side of a third cylinder 5 by a first cylinder 6, the first mold 7 is sent out by a left fixed cylinder 14 after the first cylinder is pushed to a designated position, a piston rod is extended into a through hole in the first mold 7 by a middle fixed cylinder 14 to fix the first mold 7, the third cylinder 5 pushes the first mold 7 to the rear side of a workbench 1 after the fixing is finished, the first mold 7 is positioned in carbon fiber processing equipment, after the carbon fiber processing in the first mold 7 is finished, the third cylinder 5 drives the first mold 7 to reset, after the resetting is finished, the middle fixed cylinder 14 loosens the first mold 7, the left fixed cylinder 14 fixes the first mold 7, and the first cylinder 6 can be pulled back to the first mold 7, after the first mold 7 is reset, a worker takes down a processed product, materials are placed in the second mold 2, the second cylinder 3 pushes the second mold 2 to the rear side of the third cylinder 5, after the product is pushed in, the fixing cylinder 14 on the right side releases the second mold 2, the fixing cylinder 14 in the middle fixes the second mold 2, the third cylinder 5 pushes the second mold 2 to a processing position to realize circular processing, the processing efficiency of carbon fibers is improved, the proximity sensor 13 detects the positions of the first mold 7 and the second mold 2 and transmits detection signals to the PLC 9, the PLC 9 can control the second cylinder 3, the first cylinder 6 and the third cylinder 5 to work and stop according to the detection signals to realize the transfer of the second mold 2 and the first mold 7, and in an automatic mode, the worker places the materials in the first mold 7 and the second mold 2, the PLC 9 controls the first air cylinder 6, the second air cylinder 3 and the third air cylinder 5 to work, so that automatic transfer and replacement of the first mold 7 and the second mold 2 are achieved, the bottom of the second mold 2 and the bottom of the first mold 7 slide on the top of the roller guide rail 8 in the moving process, and the second mold 2 and the first mold 7 can move conveniently.

Claims

1. Carbon fiber multistation material feeding unit, including workstation (1), its characterized in that: the left and right sides and the equal fixedly connected with mounting bracket (11) of front side of workstation (1), the inboard fixedly connected with proximity sensor (13) of mounting bracket (11), the outside difference fixed mounting of mounting bracket (11) has first cylinder (6), second cylinder (3) and third cylinder (5), the equal fixedly connected with bayonet lock (12) of piston rod of first cylinder (6), second cylinder (3) and third cylinder (5), fixedly connected with solid fixed cylinder (14) on bayonet lock (12), be provided with first mould (7) and second mould (2) on bayonet lock (12) respectively.

2. The carbon fiber multi-station feeding device according to claim 1, characterized in that: be provided with protection piece (15) on mounting bracket (11), proximity sensor (13) are located the inboard of protection piece (15).

3. The carbon fiber multi-station feeding device according to claim 1, characterized in that: the air cylinder is characterized in that fixing frames (4) are fixedly connected to the first air cylinder (6), the second air cylinder (3) and the third air cylinder (5), and the fixing frames (4) are fixedly installed on the workbench (1).

4. The carbon fiber multi-station feeding device according to claim 1, characterized in that: through holes are formed in the first die (7) and the second die (2), and the diameter of the piston rod of the fixed cylinder (14) is matched with the inner diameter of the through hole.

5. The carbon fiber multi-station feeding device according to claim 1, characterized in that: the top of workstation (1) is provided with gyro wheel guide rail (8), be provided with a plurality of gyro wheels on gyro wheel guide rail (8), the bottom of first mould (7) and second mould (2) and the top swing joint of gyro wheel guide rail (8).

6. The carbon fiber multi-station feeding device according to claim 1, characterized in that: the bottom of the workbench (1) is fixedly connected with supporting legs (10).

7. The carbon fiber multi-station feeding device according to claim 1, characterized in that: the bottom fixed mounting of workstation (1) has PLC controller (9), the input of PLC controller (9) and the output electric connection of proximity sensor (13), the output of PLC controller (9) respectively with the input electric connection of first cylinder (6), second cylinder (3), third cylinder (5) and fixed cylinder (14).