CN218365624U - Agitating unit is used in recycled concrete production - Google Patents
Agitating unit is used in recycled concrete production Download PDFInfo
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Abstract
Description
技术领域technical field
本申请涉及搅拌机的技术领域,尤其是涉及一种再生混凝土生产用搅拌装置。The present application relates to the technical field of mixers, in particular to a mixing device for recycled concrete production.
背景技术Background technique
再生混凝土是指将废弃的混凝土块经过破碎、清洗、分级后作为再生集料,按一定比例与级配混合,部分或全部代替砂石等天然集料(主要是粗集料),再加入水泥、水等配而成的新混凝土;由于再生集料中包括少量脱离砂浆的石子、部分包裹砂浆的石子,以及少量独立成块的水泥砂浆,由于集料的种类较多,为了保证再生混凝土的性能一致,需要将再生集料与天然集料充分混合。Recycled concrete refers to the use of waste concrete blocks as recycled aggregates after crushing, cleaning, and grading, and is mixed with grading in a certain proportion to partially or completely replace natural aggregates such as sand and gravel (mainly coarse aggregates), and then add cement , water, etc.; since the recycled aggregate includes a small amount of stones separated from the mortar, some of the stones wrapped in the mortar, and a small amount of cement mortar that is independently formed into blocks, because there are many types of aggregates, in order to ensure the quality of the recycled concrete Consistent performance requires a good mix of recycled and natural aggregates.
现有的搅拌机通常是使用单一的搅拌叶片或者搅拌杆对搅拌桶内的混凝土进行搅拌,在搅拌时物料会残留在搅拌桶的内壁上,从而使再生集料与天然集料混合不充分,容易出现混凝土混合不均匀,从而影响再生混凝土的性能。Existing mixers usually use a single mixing blade or stirring rod to mix the concrete in the mixing tank. During mixing, the material will remain on the inner wall of the mixing tank, so that the recycled aggregate and natural aggregate are not fully mixed, and it is easy to Inhomogeneous concrete mixing occurs, which affects the performance of recycled concrete.
实用新型内容Utility model content
为了减少物料在搅拌桶内壁的残留,提升再生混凝土搅拌的均匀性,本申请提供一种再生混凝土生产用搅拌装置。In order to reduce the residue of materials on the inner wall of the mixing tank and improve the mixing uniformity of recycled concrete, the application provides a mixing device for recycled concrete production.
本申请提供的一种再生混凝土生产用搅拌装置采用如下的技术方案:A mixing device for recycled concrete production provided by the application adopts the following technical scheme:
一种再生混凝土生产用搅拌装置,包括机架、设于机架上的搅拌桶以及转动设置于搅拌桶内的搅拌杆,所述搅拌桶上设有进料口以及出料口,所述搅拌杆上设有多组搅拌叶片,多组搅拌叶片沿搅拌杆的长度方向间隔布设,还包括转动设置于搅拌桶内的刮杆,所述刮杆与所述搅拌桶的内侧壁相贴合,且所述刮杆的转动方向与所述搅拌杆的转动方向相反,所述搅拌桶上还设有用于对搅拌杆以及刮杆进行转动驱动的驱动组件。A mixing device for recycled concrete production, comprising a frame, a mixing bucket mounted on the frame, and a stirring rod rotatably arranged in the mixing bucket, the mixing bucket is provided with a feed port and a discharge port, and the stirring There are multiple sets of stirring blades on the rod, and the multiple sets of stirring blades are arranged at intervals along the length direction of the stirring rod. It also includes a scraping rod that is rotatably arranged in the mixing barrel, and the scraping rod is attached to the inner wall of the mixing barrel. And the rotation direction of the scraping rod is opposite to the rotation direction of the stirring rod, and a driving assembly for rotating and driving the stirring rod and the scraping rod is provided on the mixing bucket.
通过采用上述技术方案,在对混凝土进行搅拌时,技术人员将原料经过进料口倒入搅拌桶内,通过驱动组件驱动搅拌杆以及搅拌杆上的搅拌叶片转动,对原料进行搅拌混匀,同时驱动组件驱动刮杆贴合搅拌桶的内壁刮动,减少原料在搅拌桶内壁的残留,从而使原料中集料的混合充分,从而使混凝土的搅拌均匀,从而使混凝土的性能一致。By adopting the above technical scheme, when mixing the concrete, technicians pour the raw materials into the mixing barrel through the feeding port, and drive the stirring rod and the stirring blades on the stirring rod to rotate through the driving assembly, so as to stir and mix the raw materials evenly, and at the same time The driving component drives the scraper bar to scrape against the inner wall of the mixing tank, reducing the residue of raw materials on the inner wall of the mixing tank, so that the aggregate in the raw material is fully mixed, so that the concrete is evenly mixed, so that the performance of the concrete is consistent.
可选的,所述搅拌杆的一端贯穿搅拌桶布设,所述驱动组件包括用于驱动搅拌杆转动的驱动电机、设于驱动电机的输出端的主动轮以及同轴设于搅拌杆上的从动轮,所述主动轮与所述从动轮之间传动连接有皮带。Optionally, one end of the stirring rod is arranged through the mixing barrel, and the driving assembly includes a driving motor for driving the stirring rod to rotate, a driving wheel arranged at the output end of the driving motor, and a driven wheel coaxially arranged on the stirring rod , a belt is drive-connected between the driving wheel and the driven wheel.
通过采用上述技术方案,在需要驱动搅拌杆转动时,驱动电机工作,驱动电机的输出端带动主动轮转动,主动轮通过皮带传动从动轮转动,从动轮带动搅拌杆转动,从而带动多组搅拌叶片转动,对混凝土进行搅拌均匀。By adopting the above technical scheme, when the stirring rod needs to be driven to rotate, the driving motor works, the output end of the driving motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through the belt, and the driven wheel drives the stirring rod to rotate, thereby driving multiple sets of stirring blades Turn to mix the concrete evenly.
可选的,所述搅拌桶内还设有用于使刮杆与搅拌杆同步转动的同动件。Optionally, a moving member for synchronously rotating the scraping rod and the stirring rod is also provided in the mixing bucket.
通过采用上述技术方案,设置的同动件在驱动电机驱动搅拌杆转动时,使刮杆同步贴合搅拌桶的内壁转动,完成混凝土的搅拌与搅拌桶内壁残留料的刮除同步进行,无需设置额外的动力源,节约能源。By adopting the above-mentioned technical scheme, when the driving motor drives the stirring rod to rotate, the co-moving part makes the scraping rod stick to the inner wall of the mixing tank and rotate synchronously, so that the mixing of the concrete and the scraping of the residual material on the inner wall of the mixing tank are carried out synchronously, without setting Additional power source, saving energy.
可选的,所述同动件包括设于驱动电机输出端的主动齿轮以及同轴转动设置于搅拌杆上从动齿轮,所述主动齿轮与所述从动齿轮相啮合,所述从动齿轮与所述刮杆相连接。Optionally, the co-moving member includes a driving gear arranged at the output end of the drive motor and a driven gear arranged coaxially on the stirring rod, the driving gear meshes with the driven gear, and the driven gear meshes with the driven gear. The scraper bars are connected.
通过采用上述技术方案,在驱动电机工作时,驱动电机的输出端转动,在主动轮通过皮带传动从动轮转动的同时,主动齿轮转动,带动与主动齿轮啮合的从动齿轮转动,从而带动刮杆贴合搅拌桶转动,由于主动轮与主动齿轮的转动方向一致,从动轮与从动齿轮的转动方向相反,从而使刮杆与搅拌杆的转动方向相反,使刮杆与搅拌杆转动时,形成两个直径不一的搅拌体,使混凝土的搅拌更充分。By adopting the above technical scheme, when the driving motor is working, the output end of the driving motor rotates, and while the driving wheel rotates through the driven wheel driven by the belt, the driving gear rotates, driving the driven gear meshed with the driving gear to rotate, thereby driving the scraper bar Fitting the mixing barrel to rotate, because the driving wheel and the driving gear rotate in the same direction, and the driven wheel and the driven gear rotate in the opposite direction, so that the rotation direction of the scraping rod and the stirring rod is opposite, so that when the scraping rod and the stirring rod rotate, a Two mixing bodies with different diameters make the concrete mixing more fully.
可选的,所述刮杆远离搅拌桶内侧壁的一侧设有多组搅匀叶片,多组所述搅匀叶片沿搅拌桶的高度方向间隔布设。Optionally, multiple sets of mixing blades are provided on the side of the scraper bar away from the inner wall of the mixing tank, and multiple sets of mixing blades are arranged at intervals along the height direction of the mixing tank.
通过采用上述技术方案,在刮杆贴合搅拌桶的内壁刮动时,额外设置于刮杆上的多组搅匀叶片转动形成额外的旋转体对混凝土进行搅拌,通过搅拌叶片以及搅匀叶片的配合,提升混凝土的搅拌效率。By adopting the above technical scheme, when the scraper sticks to the inner wall of the mixing bucket and scrapes, the multiple sets of mixing blades additionally arranged on the scraper rotate to form an additional rotating body to stir the concrete. Cooperate to improve the mixing efficiency of concrete.
可选的,多组搅匀叶片与多组搅拌叶片交错布设。Optionally, multiple sets of homogenizing blades and multiple sets of stirring blades are alternately arranged.
通过采用上述技术方案,搅匀叶片与搅拌叶片交错布设,在搅匀叶片与搅拌叶片沿相反的方向转动时,交错布设的搅匀叶片与搅拌叶片形成交错的旋转体,使混凝土的搅拌更加充分,从而提升混凝土的搅拌效率。By adopting the above technical scheme, the mixing blades and the mixing blades are arranged alternately. When the mixing blades and the mixing blades rotate in opposite directions, the interlaced mixing blades and the mixing blades form an interlaced rotating body, so that the concrete is more fully stirred. , so as to improve the mixing efficiency of concrete.
可选的,所述搅拌桶内设有进水管,所述进水管沿所述搅拌桶的周长方向布设,所述进水管上开设有多个喷水口,所述喷水口朝向搅拌桶内布设,所述进水管与水源相连通。Optionally, a water inlet pipe is provided inside the mixing bucket, and the water inlet pipe is arranged along the perimeter direction of the mixing bucket, and a plurality of water spray ports are opened on the water inlet pipe, and the water spray ports face the mixing bucket Arranged inside, the water inlet pipe communicates with the water source.
通过采用上述技术方案,在搅拌时,通过沿搅拌桶周长方向布设的进水管向搅拌桶内注水,水从喷水口向搅拌桶内均匀喷出,减少水流聚集于搅拌桶内某一侧导致的搅拌桶内某一侧原料结块,提升水流与原料的接触面积,从而便于搅拌杆的转动,从而提升搅拌效率。By adopting the above technical scheme, when stirring, water is injected into the mixing tank through the water inlet pipe arranged along the perimeter of the mixing tank, and the water is evenly sprayed into the mixing tank from the water spray port, so as to reduce the accumulation of water flow on one side of the mixing tank The resulting agglomeration of raw materials on one side of the mixing tank increases the contact area between the water flow and the raw materials, thereby facilitating the rotation of the stirring rod, thereby improving the mixing efficiency.
可选的,所述进水管上设有电磁阀以及流量计,所述流量计与所述电磁阀电连接。Optionally, the water inlet pipe is provided with a solenoid valve and a flow meter, and the flow meter is electrically connected to the solenoid valve.
通过采用上述技术方案,设置的流量计与电磁阀,在进行混凝土搅拌前,技术人员通过流量计的读数更加精确的控制生产混凝土时水的添加量,从而减少因水量不精确导致的混凝土性能降低的问题。By adopting the above-mentioned technical scheme, the flowmeter and the solenoid valve are installed, and before concrete mixing, technicians can more accurately control the amount of water added during the production of concrete through the reading of the flowmeter, thereby reducing the decrease in concrete performance caused by inaccurate water volume. The problem.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.通过设置的搅拌杆、搅拌叶片以及刮杆,在对混凝土进行搅拌时,刮杆与搅拌叶片配合对混凝土进行搅拌,同时对搅拌桶的内壁进行刮动,减少原料在搅拌桶内壁的残留;1. Through the set stirring rod, stirring blade and scraping rod, when mixing the concrete, the scraping rod and the stirring blade cooperate to stir the concrete, and at the same time scrape the inner wall of the mixing tank to reduce the residue of raw materials on the inner wall of the mixing tank ;
2.通过设置的同动件,在驱动电机驱动搅拌杆转动时同时驱动刮杆转动,无需设置额外的动力源即可实现混凝土的搅拌以及搅拌桶内壁的刮除,节约能源;2. Through the set co-moving parts, when the driving motor drives the stirring rod to rotate, the scraper rod is driven to rotate at the same time, so that the mixing of concrete and the scraping of the inner wall of the mixing tank can be realized without setting up an additional power source, saving energy;
3.通过在刮杆上设置的多组搅匀叶片,搅匀叶片与搅拌叶片同步转动,混凝土进行搅拌,提升混凝土的搅拌效率,且搅匀叶片与搅拌叶片交错布设,搅匀叶片与搅拌叶片转动形成的搅拌体互相剪切,使混凝土的混合更充分,进一步提升混凝土的搅拌效率。3. Through the multiple sets of mixing blades installed on the scraper, the mixing blades and the mixing blades rotate synchronously, the concrete is stirred, and the mixing efficiency of the concrete is improved, and the mixing blades and the mixing blades are arranged alternately. The mixing bodies formed by the rotation shear each other, so that the concrete is mixed more fully, and the mixing efficiency of the concrete is further improved.
附图说明Description of drawings
图1是本申请实施例中一种再生混凝土生产用搅拌装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of recycled concrete production stirring device in the embodiment of the present application;
图2是沿图1中A-A线的剖视结构示意图;Fig. 2 is a schematic cross-sectional structure diagram along line A-A in Fig. 1;
图3是图2中B部分的局部放大示意图;Fig. 3 is a partially enlarged schematic diagram of part B in Fig. 2;
图4是搅拌杆、搅拌叶片、搅匀叶片的连接结构示意图;Fig. 4 is a schematic diagram of the connection structure of a stirring rod, a stirring blade, and a stirring blade;
图5是进水管与搅拌桶连接结构示意图。Fig. 5 is a schematic diagram of the connection structure between the water inlet pipe and the mixing tank.
附图标记:1、机架;11、落料口;2、搅拌桶;21、进料口;22、出料口;23、搅拌杆;24、搅拌叶片;25、进料斗;3、刮杆;31、搅匀叶片;32、连接杆;4、驱动组件;41、驱动电机;42、主动轮;43、从动轮;44、皮带;45、同动件;451、主动齿轮;452、从动齿轮;5、进水管;51、喷水口;52、流量计;53、电磁阀;54、注水管。Reference signs: 1, frame; 11, feeding port; 2, mixing barrel; 21, feeding port; 22, discharging port; 23, stirring rod; 24, stirring blade; 25, feeding hopper; 3, Scraper bar; 31. Stirring blade; 32. Connecting rod; 4. Driving assembly; 41. Driving motor; 42. Driving wheel; 43. Driven wheel; 44. Belt; , driven gear; 5, water inlet pipe; 51, water spray port; 52, flow meter; 53, solenoid valve; 54, water injection pipe.
具体实施方式Detailed ways
以下结合附图1-5对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-5.
本申请实施例公开一种再生混凝土生产用搅拌装置。参照图1和图2,一种再生混凝土生产用搅拌装置包括固定于地面上的机架1、固定于机架1上的搅拌桶2、转动设置于搅拌桶2内的搅拌杆23以及转动设置于搅拌桶2内的刮杆3;搅拌桶2的上端开设有进料口21且搅拌桶2的底部开设有出料口22,搅拌桶2于进料口21处固定连接有与进料口21相连通的进料斗25,机架1上开设有落料口11,搅拌桶2于出料口22处连通有贯穿机架1落料口11的出料管;搅拌杆23的布设方向与转动轴线均与搅拌桶2的高度方向相一致,且搅拌杆23上固定连接有多组搅拌叶片24,多组搅拌叶片24沿搅拌杆23的长度方向间隔均匀布设;刮杆3的布设方向与转动轴线均与搅拌桶2的高度方向相一致,且刮杆3贴合搅拌桶2的桶壁布设,搅拌桶2内还设有用于驱动刮杆3以及搅拌杆23转动的驱动组件4;在对混凝土进行搅拌时,技术人员将原料经过进料口21倒入搅拌桶2内,通过驱动组件4驱动搅拌杆23以及搅拌杆23上的搅拌叶片24转动,对原料进行搅拌混匀,同时驱动组件4驱动刮杆3贴合搅拌桶2的内壁刮动,减少原料在搅拌桶2内壁的残留,从而使原料中集料的混合充分,从而使混凝土的搅拌均匀,从而使混凝土的性能一致。The embodiment of the present application discloses a stirring device for the production of recycled concrete. With reference to Fig. 1 and Fig. 2, a kind of mixing device for recycled concrete production comprises
参照图2和图3,搅拌杆23同轴设于搅拌桶2内,且搅拌杆23的一端贯穿搅拌桶2的上表面布设,驱动组件4包括驱动电机41,驱动电机41固定于搅拌桶2的上表面,且驱动电机41的输出端上同轴固定连接有主动轮42,搅拌罐贯穿搅拌桶2的一端同轴固定连接有从动轮43,且主动轮42与从动轮43之间传动连接有皮带44;当驱动电机41工作时,驱动电机41的输出端带动主动轮42转动,主动轮42通过皮带44传动从动轮43转动,从动轮43带动搅拌杆23转动,从而带动多组搅拌叶片24转动,对混凝土进行搅拌均匀。Referring to Fig. 2 and Fig. 3, stirring
参照图2和图3,刮杆3设有两组且两组刮杆3沿搅拌杆23的转动轴对称布设,刮杆3的上端固定连接有连接杆32,连接杆32与两组刮杆3合围呈U型,连接杆32的中部固定连接有连接套,搅拌杆23贯穿连接套的中部且与连接套转动连接,连接套的转动轴线与搅拌杆23的长度方向相一致。Referring to Fig. 2 and Fig. 3, there are two groups of
参照图3,为了便于对刮杆3进行驱动,搅拌桶2内设有同动件45,同动件45包括主动齿轮451以及从动齿轮452,连接套贯穿并突出于搅拌桶2的上表面布设,主动齿轮451同轴固定于驱动电机41的输出端上且位于主动轮42的正下方,从动齿轮452同轴固定于连接套上,且主动齿轮451与从动齿轮452相啮合;在驱动电机41工作时,驱动电机41的输出端转动,在主动轮42通过皮带44传动从动轮43转动的同时,主动齿轮451转动,带动与主动齿轮451啮合的从动齿轮452转动,从而带动刮杆3贴合搅拌桶2转动,由于主动轮42与主动齿轮451的转动方向一致,从动轮43与从动齿轮452的转动方向相反,从而使刮杆3与搅拌杆23的转动方向相反,使刮杆3与搅拌杆23转动时,形成两个直径不一的搅拌体,使混凝土的搅拌更充分。Referring to FIG. 3 , in order to facilitate the driving of the
参照图4,刮杆3上固定连接有多组搅匀叶片31,且多组搅匀叶片31沿刮杆3的长度方向间隔均匀布设;在刮杆3贴合搅拌桶2的内壁刮动时,额外设置于刮杆3上的多组搅匀叶片31转动形成额外的旋转体对混凝土进行搅拌,通过搅拌叶片24以及搅匀叶片31的配合,提升混凝土的搅拌效率。Referring to Fig. 4, there are multiple groups of stirring
继续参照图4,多组搅匀叶片31与多组搅拌叶片24交错布设,在本实施例中,搅拌叶片24设有三组,搅匀叶片31设有两组,在其他实施例中,技术人员可以根据搅拌桶2的高度调整搅拌叶片24与搅匀叶片31的组数,布设方式与本实施例相一致;搅拌叶片24与搅匀叶片31均沿搅拌轴的方向倾斜布设,且搅拌叶片24与搅匀叶片31的倾斜方向呈交叉状;在搅拌时,搅匀叶片31与搅拌叶片24交错布设,在搅匀叶片31与搅拌叶片24沿相反的方向转动时,倾斜且交错布设的搅匀叶片31与搅拌叶片24形成交错的旋转体,增强混凝土在搅拌桶2内的运动,从而使混凝土混合更均匀,提升混凝土的搅拌效率。Continuing to refer to Fig. 4, multiple groups of stirring
参照图5,搅拌桶2内于靠近进料口21处固定连接有进水管5,进水管5呈圆环状,且进水管5沿搅拌桶2的周长方向布设,进水管5上开设有多个喷水孔,喷水孔朝向搅拌桶2内布设,进水管5的一端贯穿搅拌桶2的侧壁且连通有注水管54,注水管54上固定连接有流量计52,且注水管54上还设有电磁阀53,电磁阀53与流量计52电连接;在进行混凝土搅拌前,技术人员通过流量计52的读数更加精确的控制生产混凝土时水的添加量,从而减少因水量不精确导致的混凝土性能降低的问题;在加水时,水从喷水口51向搅拌桶2内均匀喷出,减少水流聚集于搅拌桶2内某一侧导致的搅拌桶2内某一侧原料结块,提升水流与原料的接触面积,从而便于搅拌杆23的转动。With reference to Fig. 5, the
本申请实施例一种再生混凝土生产用搅拌装置的实施原理为:在进行混凝土的搅拌时,技术人员将原料通过进料斗25倾倒至搅拌桶2内,并通过进水管5向搅拌桶2内加适量的水,然后技术人员通过驱动电机41驱动搅拌轴转动,搅拌轴上的搅拌叶片24转动对混凝土进行搅拌;同时刮杆3贴合搅拌桶2的内壁刮动转动,将搅拌桶2内壁上残留的原料刮至搅拌桶2内,在刮杆3贴合搅拌桶2的内壁刮动时,额外设置于刮杆3上的多组搅匀叶片31转动形成额外的旋转体对混凝土进行搅拌,通过搅拌叶片24以及搅匀叶片31的配合,提升混凝土的搅拌效率。The implementation principle of a mixing device for recycled concrete production in the embodiment of the present application is as follows: when mixing concrete, the technician pours the raw materials into the mixing
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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