CN218365467U - Chiseling equipment provided with multi-direction adjustment and used for prefabricated part - Google Patents

Abstract

The utility model provides a chiseling device with multi-directional adjustment for prefabricated parts, which comprises a chiseling machine body and a walking unit, wherein the walking unit at least forms a yielding space, and the chiseling machine body can realize the lifting of the chiseling machine body in the Y-axis direction along the height direction of the walking unit; the track is arranged in the abdicating space, the walking unit is erected on the side part of the track through a support body, and the support body moves back and forth along the track to realize the Z-axis movement of the chiseling machine body; the transmission assembly is arranged below the track and connected with the walking unit, and the transmission assembly moves along the length direction of the track in an X-axis mode so as to drive the roughening machine body to move in the X-axis direction. The utility model discloses in, through the adjustment of a plurality of direction positions, realized the chisel hair of all direction positions of chisel hair machine, improved chisel hair efficiency.

Description

Chiseling equipment provided with multi-direction adjustment and used for prefabricated part

Technical Field

The utility model relates to a chisel hair construction technical field in the construction especially relates to a chisel hair equipment that is used for prefabricated component who possesses multi-direction adjustment.

Background

Among the prior art, the production of hollow core slab is difficult to satisfy and digs the hair well and match, so need carry out the chisel hair of various directions, and current equipment can only satisfy the chisel hair of a two directions at most, but also needs increase cost and drive unit alone, is difficult to utilize the structure of current equipment, does not have make full use of job site's equipment, has reduced the efficiency of construction.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a chisel hair equipment that possesses multi-direction adjustment can satisfy the chisel hair requirement of a plurality of angles, has improved the efficiency of construction.

To achieve the above object, the present invention provides the following technical means.

A chiseling apparatus for prefabricated parts with multi-directional adjustment, comprising,

the main body of the chiseling machine,

the traveling unit at least forms an abdicating space, and the chiseling machine body is lifted along the height direction of the traveling unit in the Y-axis direction during the work of the chiseling machine body;

the track is arranged in the abdicating space, the walking unit is erected on the side part of the track through a support body, and the support body moves back and forth along the track to realize the Z-axis movement of the chiseling machine body;

the transmission assembly is arranged below the track and connected with the walking unit, and the transmission assembly moves along the length direction of the track in an X-axis mode so as to drive the roughening machine body to move in the X-axis direction.

Among this technical scheme, utilize the running unit to realize the not adjustment of co-altitude in the chisel hair, simultaneously, because the subassembly that chisel hair equipment corresponds is less, and then the equipment is simple, need not other accessories, and processes such as hoist and mount are simpler, facilitate the use, and a hollow slab chisel hair is accomplished the back, through removing etc. simply, can realize the chisel hair of another hollow slab.

In this technical scheme, the complex walking unit is provided with the space of stepping down, and then can set up the cart in the space of stepping down and carry on etc. and then directly place the door style of calligraphy chiseling machine on prefabricated component top different with other, and this technical scheme's chiseling machine is carried on by the cart, does not receive the influence of prefabricated component upper portion terminal surface (part prefabricated component upper portion terminal surface unevenness even has outer stretching muscle still). Furthermore, the prefabricated parts on the same production line do not need to be hoisted, the prefabricated parts can be continuously moved forwards through the cart to be replaced, the end beams can transversely move through the rails on the cart to chisel the prefabricated parts on different production lines, and the hoisted machine is not needed in the whole process.

Among this technical scheme, can satisfy the motion adjustment of a plurality of directions such as X axle, Y axle and Z axle, and then make whole chisel hair, can carry out the chisel hair of a plurality of directions, compare with prior art, application scope is wider, is more convenient for promote in the construction.

As the utility model discloses a further improvement still includes a drive unit, when a drive unit drive bush hammer body carried out Y axle direction motion along the running unit, the drive assembly motion drives the running unit simultaneously and carries out X axle direction motion.

Among this technical scheme, utilize drive unit and transmission assembly's linkage, can realize the motion of X axle and Y axle simultaneously, at this moment, if possess two chisels machines, the symmetry sets up, then can adjust the width of chisels machine centre gripping, the chisels when realizing hollow plate both sides.

As a further improvement, the utility model also includes the telescopic shaft that parallel arrangement in the track below, first drive unit is fixed in on the telescopic shaft, works as when the walking unit carries out the motion of X axle direction, the telescopic shaft is flexible, cooperates the motion of walking unit.

Among this technical scheme, set up the telescopic shaft, and then when being provided with 2 chiseling machines of two walking unit cooperations, along with being close to between the walking unit, the telescopic shaft is flexible by oneself, and the change of the telescopic shaft of fixed first drive unit need not to be considered to the walking unit, and whole motion is faster, and efficiency is higher.

As a further improvement of the utility model, first drive unit is loose pulley assembly, loose pulley assembly is last to be equipped with and to be used for the winding cylinder of wire rope, drive assembly include with cylinder meshing's gear, the track below is equipped with the rack that is used for gear motion along the X axle direction.

Among this technical scheme, utilize the meshing principle of gear, can transmit the motion of a direction for drive the motion of other directions simultaneously, labour saving and time saving saves the driving cost that the motion needs, improves the efficiency of construction.

As the utility model discloses a further improvement, the walking unit is including the channel-section steel structure that has the cavity, be equipped with fixed leg and movable leg in the channel-section steel structure, wire rope drives movable leg is along channel-section steel structure up-and-down motion to realize the motion of chisel hair machine body along the Y axle direction.

Among this technical scheme, utilize a landing leg motion, a landing leg is fixed, and then the landing leg of motion can realize the adjustment of X axle and Y axle simultaneously, compares in the control of a direction, and efficiency is higher, and the cost is lower, changes the control.

As a further improvement, the roughening machine body is arranged in the channel steel structure, and the wheels of the roughening machine body move along with the movement of the movable support legs.

Among this technical scheme, the chisel hair machine body sets up the wheel, matches movable landing leg through the wheel simultaneously and moves, and the traction force that the chisel hair machine body needs when ascending is little, and drive power is little, need not too big driving motor, and the wearing and tearing of chisel hair machine body and walking unit are little simultaneously, long service life.

As a further improvement, the utility model also comprises a walking trolley, the gear drives the movable track to move along the X-axis direction through the walking trolley.

In the technical scheme, the walking trolley is arranged, on one hand, when the movable supporting leg stops moving, the walking trolley can pull the gear to continue rotating, and further the continuous movement in the X-axis direction is realized; on the other hand, compared with other modes, the traction mode has smaller force and less loss.

As a further improvement of the utility model, the device also comprises a second driving unit which drives the gear to move so as to realize the chiseling in the X-axis direction.

In the technical scheme, the second driving unit is added, and when the movable supporting leg in the Y axis reaches the top and cannot move continuously, the second driving unit has the effect of continuously carrying out X-axis movement.

As a further improvement, the utility model discloses a still include the girder, the walking unit with the girder is fixed, be equipped with on the girder to drive and bear the weight of and drive the transport vechicle of girder motion, the transport vechicle is along orbital motion to realize the chisel hair of Z axle direction.

In this technical scheme, increase the girder, make full use of current transport vechicle, for example fortune grey car etc. at the job site, similar equipment is more, can make full use of these equipment completely, and the cooperation of chisel hair is supplementary, saves the cost for resource pluralism utilizes.

As a further improvement, the bottom of the chiseling machine body is provided with at least 2N wheels, and N is a natural number greater than or equal to 2.

Among this technical scheme, the chisel hair machine body sets up a plurality of wheels, and the equilibrium is better, and whole equipment is more stable during the chisel hair, and the effect of chisel hair is better, and the effect of chisel hair simultaneously is stronger.

Drawings

Fig. 1 is a front view of a roughening apparatus for prefabricated parts according to the present invention;

fig. 2 is a top view of a roughening apparatus for prefabricated parts according to the present invention;

fig. 3 is a right side view of a roughening apparatus for prefabricated parts according to the present invention;

fig. 4 is a front view of a use state of the roughening device for prefabricated parts provided by the invention;

fig. 5 is a left side view of a usage state of the roughening apparatus for prefabricated parts according to the present invention;

fig. 6 is a schematic structural diagram of a first driving unit provided by the present invention;

fig. 7 is a schematic structural view of the main beam provided by the present invention;

fig. 8 is a schematic structural diagram of a second driving unit provided by the present invention;

in the figure:

1. a track; 2. connecting steel plates; 4. a load-bearing steel beam; 5. an end beam; 8. a main beam; 6. a walking trolley; 10. a roughening machine body; 11. a telescopic steel plate; 12. reinforcing the iron plate; 13. fixing the supporting legs; 14. a movable leg; 17. a coupling; 19. a gear; 20. a traveling unit; 21. a drive rack; 22. a brake rack; 30. an angle adjusting unit; 31. a screw; 32. a rotating shaft; 33. a stopper; 34. a rubber cushion block; 40. a spraying unit; 50. a telescopic shaft; 51. a first drive unit; 52. a wire rope; 53. a drum; 54. a rocking handle; 55. an upper sprocket; 56. a lower sprocket; 100. a space of abdication; 200. and (4) prefabricating the component.

Detailed Description

The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that the functions, methods, or structural equivalents or substitutions made by these embodiments are within the scope of the present invention.

Example 1

In this embodiment, the core component is mainly described.

A chiseling apparatus for prefabricated parts with multi-directional adjustment, comprising,

the main body of the chiseling machine,

the traveling unit at least forms an abdicating space, and the chiseling machine body is lifted along the height direction of the traveling unit in the Y-axis direction during the work of the chiseling machine body;

the track is arranged in the abdicating space, the walking unit is erected on the side part of the track through a support body, and the support body moves back and forth along the track to realize the Z-axis movement of the chiseling machine body;

the transmission assembly is arranged below the track and connected with the traveling unit, and the transmission assembly moves along the length direction of the track in an X-axis mode so as to drive the roughening machine body to move in the X-axis direction.

In this embodiment, utilize the running unit to realize the not adjustment of co-altitude in the chisel hair, simultaneously, because the subassembly that chisel hair equipment corresponds is less, and then the equipment is simple, need not other accessories, and the process such as hoist and mount is simpler, facilitates the use, and a hollow slab chisel hair is accomplished the back, through removing etc. simply, can realize the chisel hair of another hollow slab.

In this embodiment, complex walking unit is provided with the space of stepping down, and then can set up the cart in the space of stepping down and carry on etc. and then directly place the door style of calligraphy chiseling machine difference on prefabricated component top with other, and the chiseling machine in this embodiment is carried on by the cart, does not receive the influence of prefabricated component upper portion terminal surface (partial prefabricated component upper portion terminal surface unevenness even has outer stretching muscle still). Furthermore, the prefabricated parts on the same production line can continuously move forwards through the cart without using a crane to replace the prefabricated parts, the end beams can transversely move through the rails on the cart to chisel the prefabricated parts on different production lines, and the crane is not needed in the whole process.

In this embodiment, can satisfy the motion adjustment of a plurality of directions such as X axle, Y axle and Z axle, and then make whole chisel hair, can carry out the chisel hair of a plurality of directions, compare with prior art, application scope is wider, is more convenient for promote in the construction.

Example 2

In the present embodiment, the movement principle of the X axis and the Y axis is mainly explained.

Referring to fig. 1 to 8, a roughening apparatus for prefabricated parts with multi-directional adjustment in the present embodiment includes,

the main body 10 of the bush hammer is provided with,

the traveling unit 20 at least forms an abdicating space, and the chiseling machine body 10 realizes the lifting of the chiseling machine body 10 in the Y-axis direction along the height direction of the traveling unit 20 during the work;

the track 1 is arranged in the abdicating space, the walking unit 20 is erected on the side part of the track 1 through a support body, and the support body moves back and forth along the track 1 so as to realize the Z-axis movement of the chiseling machine body 10;

the transmission assembly is arranged below the track 1 and connected with the walking unit 20, and the transmission assembly moves along the length direction of the track 1 along the X axis, so that the chiseling machine body 10 is driven to move along the X axis.

Specifically, the driving device further comprises a first driving unit 51, and when the first driving unit 51 drives the roughening machine body 10 to move along the Y-axis direction of the walking unit 20, the transmission assembly moves and drives the walking unit 20 to move along the X-axis direction.

In this embodiment, utilize drive unit and transmission assembly's linkage, can realize the motion of X axle and Y axle simultaneously, at this moment, if possess two chisels machines, the symmetry sets up, then can adjust the width of chisels machine centre gripping, realizes the simultaneous chisel hair of hollow plate both sides.

Specifically, the telescopic rail further comprises a telescopic shaft 50 arranged below the rail 1 in parallel, the first driving unit 51 is fixed on the telescopic shaft 50, and when the traveling unit 20 moves in the X-axis direction, the telescopic shaft 50 stretches and retracts to match with the movement of the traveling unit 20.

In this embodiment, set up the telescopic shaft, and then when being provided with 2 chisels machines of two walking unit cooperations, along with being close to between the walking unit, the telescopic shaft is flexible by oneself, and the walking unit need not to consider the change of the telescopic shaft of fixed first drive unit, and whole motion is faster, and efficiency is higher.

Furthermore, the traveling unit 20 is further provided with a telescopic channel steel 11 and a reinforcing iron plate 12, and at this time, the telescopic channel steel 11 mainly serves as a support base of the chiseling machine, so that the chiseling machine can move up and down in a chiseling track and has a left-right positioning function. Because the chiseling machine is great in vibration amplitude in the working process and needs to control the distance with the end face of the hollow slab, the reinforcing iron plates 12 arranged on the side portions of the traveling units 20 are used for reinforcing the chiseling machine rail, reducing the stress borne by the chiseling machine rail in the left-right direction and improving the constraint force on the chiseling machine and the telescopic channel steel.

Example 3

In this embodiment, the components of the X-axis and Y-axis motion are described in detail.

Referring to the drawings, the first driving unit 51 is a pulley assembly, a roller 53 for winding the steel wire rope 52 is arranged on the pulley assembly, the transmission assembly comprises a gear engaged with the roller, and a rack for movement of the gear is arranged below the rail along the X-axis direction.

In this embodiment, utilize the meshing principle of gear, can transmit the motion of a direction for drive the motion of other directions simultaneously, labour saving and time saving saves the driving cost that the motion needs, improves the efficiency of construction.

Further, the walking unit 20 comprises a channel steel structure with a cavity, a fixed supporting leg 13 and a movable supporting leg 14 are arranged in the channel steel structure, and the steel wire rope 52 drives the movable supporting leg 14 to move up and down along the channel steel structure so as to realize the movement of the chiseling machine body along the Y-axis direction.

In the embodiment, one supporting leg is used for moving, one supporting leg is fixed, and then the moving supporting leg can simultaneously realize the adjustment of an X axis and a Y axis.

Further, the roughening machine body 10 is arranged in the channel steel structure, and wheels of the roughening machine body 10 move along with the movement of the movable legs 14.

In this embodiment, the chisel hair machine body sets up the wheel, moves through wheel matching activity landing leg simultaneously, and the traction force that the chisel hair machine body needs when ascending is little, and drive power is little, need not too big driving motor, and the wearing and tearing of chisel hair machine body and walking unit are little simultaneously, long service life.

Furthermore, the X-axis device further comprises a walking trolley 6, and the gear 19 drives the movable rail to move along the X-axis direction through the walking trolley 6.

In the embodiment, the walking trolley is arranged, on one hand, when the movable supporting leg stops moving, the movable supporting leg can continuously rotate through the traction gear of the walking trolley, and further the continuous movement in the X-axis direction is realized; on the other hand, compared with other modes, the traction mode has smaller force and less loss.

In order to achieve better driving, a second driving unit is further included, and the second driving unit drives the gear to move so as to achieve roughening in the X-axis direction.

In this embodiment, the second driving unit is added, and when the movable support leg in the Y axis reaches the top and cannot move continuously, the second driving unit has the effect of continuing the X axis movement.

Further, still include girder 8, walking unit 20 with girder 8 is fixed, be equipped with the drive on girder 8 and bear and drive the transport vechicle of girder motion, the transport vechicle moves along the track to realize the chisel hair of Z axle direction.

In this embodiment, increase the girder, make full use of current transport vechicle, for example fortune grey car etc. at the job site, similar equipment is more, can make full use of these equipment completely, and the cooperation of chiseling is supplementary, saves the cost for resource pluralism utilizes.

In order to ensure the movement, at least 2N wheels are arranged at the bottom of the roughening machine body, wherein N is a natural number which is more than or equal to 2.

In this embodiment, the chisel hair machine body sets up a plurality of wheels, and the equilibrium is better, and whole equipment is more stable during the chisel hair, and the effect of chisel hair is better, and the effect of chisel hair simultaneously is stronger.

Example 4

In the present embodiment, description will be given with specific use.

Referring to fig. 1 and 4, a roughening apparatus for prefabricated parts according to the present embodiment includes,

the main body 10 of the bush hammer is provided with,

the walking unit 20 at least forms an abdicating space 100, and the roughening machine body 10 realizes the lifting of the roughening machine body 10 in the Y-axis direction along the height direction of the walking unit 20 during the work;

specifically, a rail 21 for fixing the burr is provided on the traveling unit 20, and the burr body is moved up and down along the burr rail 21 while being prepared for the later stage.

In this embodiment, a cart can be placed in the abdicating space 100 to carry the cart, and the cart is not affected by the upper end face of the prefabricated part (the upper end face of part of the prefabricated part is not flat, even has an outer extending rib), so that the use space is large, and the application range is expanded.

Furthermore, the walking unit 20 is further provided with a telescopic channel steel 11 and a reinforcing iron plate 12, and at this time, the telescopic channel steel 11 mainly serves as a support base of the roughening machine, so that the roughening machine can move up and down in a roughening rail and has a left-right positioning function. Because the chiseling machine is great in vibration amplitude in the working process and needs to control the distance with the end face of the hollow slab, the reinforcing iron plates 12 arranged on the side portions of the traveling units 20 are used for reinforcing the chiseling machine rail, reducing the stress borne by the chiseling machine rail in the left-right direction and improving the constraint force on the chiseling machine and the telescopic channel steel.

The chiseling machine body 10 is rotatably arranged on the traveling unit 20 through the angle adjusting unit 30, and the included angle between the chiseling machine body 10 and the traveling unit 20 is controlled through the angle adjusting unit 30;

the spraying unit 40 is arranged on the roughening machine body 10, the spraying unit 40 is connected with a water source through a first spring pipe, and when the roughening machine body 10 works, the spraying unit 40 is connected with the water source to realize dust removal in roughening.

Referring to fig. 1, the telescopic shaft 50 is further provided, a first driving unit 51 is fixed on the telescopic shaft 50, the first driving unit 51 is used for driving the raising and lowering of the roughening machine body 10 along the traveling unit 20 in the Y-axis direction.

In this embodiment, increase the telescopic shaft, and then the telescopic shaft is flexible, realizes the adjustment of chisel hair machine body and construction position department distance, when the distance changes, need not the dismouting, directly elongates or shortens the telescopic shaft, pushes away the chisel hair machine body or is close to, realizes the construction. The first driving unit is arranged at the position, so that the space is saved. In order to realize simultaneous operation of a plurality of the chisel devices, two chisel devices 10 are provided, and the two chisel devices 10 are respectively provided on both sides of the telescopic shaft 50 through the traveling unit 20.

In this embodiment, set up the chisel hair machine body and the walking unit of two symmetries, and then can carry out the chisel hair construction of two places simultaneously, cooperate the telescopic shaft simultaneously, two boards when needs chisel hair are different apart from, carry out the adjustment of two chisel hair machine body intervals through the telescopic shaft to the chisel hair construction of the board of the different intervals of cooperation.

In particular, the first drive unit 51 is realized by means of an electric motor which supplies air via a gas tank at the bottom, which is connected by means of a second telescopic tube.

Referring to fig. 1, the first driving unit 51 is a lifting motor, output shafts at two ends of the lifting motor are respectively connected with a steel wire rope 52, and the steel wire rope is wound around a telescopic shaft and then connected with the roughening machine body. When the mechanical-hydraulic-driven scabbling machine is used, the driving motor 51 drives the steel wire rope 52 to zoom, and then the scabbling machine body 10 is driven to ascend or descend along the Y axis.

Specifically, a drum 53 provided on the traveling unit 20 is connected through an output shaft, a wire rope 52 is provided on the drum 53, and the wire rope 52 is connected to the roughening machine body 10. Further, a coupling 17 is added, and the coupling 17 enhances the torsion resistance of the transmission shaft by segmenting the whole rotating shaft and is easy to disassemble and repair.

In this embodiment, utilize elevator motor, through the positive and negative rotation of motor, realize wire rope's tightening up and line of defence, and then realize the control to the lifting of bush hammer body, can also utilize two sets of bush hammer bodies of a motor simultaneous control, with low costs, efficient.

Specifically, referring to fig. 4 to 5, the walking unit 10 is a frame unit, a fixed leg 13 and a movable leg 14 moving in the Y-axis direction relative to the frame unit are fixed on the frame unit, and the movable leg 14 is connected to the telescopic shaft 50 and the roughening machine body 10, respectively.

In this embodiment, in order to cooperate the motion of telescopic shaft, so set up movable leg, whole frame unit is relatively motionless promptly, if the distance of drawing two chiseling machine bodies together needs, only need adjust telescopic shaft, then movable leg cooperation telescopic shaft realizes the concertina movement.

In this embodiment, the telescopic steel plate 11 forms the movable leg 14, and the fixed leg 13 is disposed above the movable leg, so that in actual use, the telescopic steel plate 11 is telescopic, and then the corresponding position is adjusted in a matching manner. Specifically, the end of the steel wire rope 52 is connected with the movable leg 14, so that when the telescopic shaft 50 contracts or extends, the steel wire rope 52 shortens or extends, at the moment, the fixed leg 13 is fixed, the steel wire rope 52 is close to or far away from the roller 53, the movable leg 14 is driven to be close to or far away from the roller, and then the movable leg 14 is connected, so that the chiseling machine is close to and far away from the roller 53, and the movement of the movable leg on the Y axis is realized.

In this embodiment, the movement in the Y-axis direction may also be controlled manually, specifically as follows:

referring to fig. 6, the walking unit 20 is provided with the roughening machine body 10, the inner side of the walking unit 20 is provided with a rocking handle 54, the rocking handle 54 is connected with an upper chain wheel 55 and a lower chain wheel 56 which penetrate through the rocking handle, the coupler 17 penetrates through the walking unit 20 and a roller 53 in the walking unit 20, the rocking handle 54 drives the chain wheel to rotate, and then the roller 53 is driven to rotate, so that the movable supporting leg 14 is lifted, and the whole lifting is realized.

Further, the width of the produced hollow plate roughening area can be set to be within the range of 300mm-1000mm, the roughening area of the 7-head roughening machine is 240mm, and when roughening of one area is completed, the height needs to be adjusted, so that the roughening trolley needs to be provided with a mechanism capable of adjusting the height of the roughening machine.

The main core structure of the height adjusting mechanism of the chiseling machine is a height adjusting screw, a turntable is used for driving a lower chain wheel, an upper chain wheel is driven by a chain and then a bevel gear is driven, and finally the height adjusting screw is driven to perform height adjustment. The maximum width of the on-site hollow slab chiseling is 1000mm, the displacement of a chiseling machine is 760mm, and the maximum fall between a hollow slab pedestal and a track of the ash conveying vehicle is 70mm.

Through calculationThe total weight of two 10# channel steel lifted by the single-side roughening machine is about 0.9m, the total weight is 18kg, the total weight of the peripheral iron plate is about 9kg, the total weight of four travelling wheels is about 10kg, and the total weight of the roughening machine is 90kg, the lifted weight is about 130kg, and the total weight of the double sides is 260kg. The transmission ratio is that the upper chain wheel is phi 150, the lower chain wheel is phi 30, the middle and large chain wheels are phi 150 and the middle and small chain wheels are phi 30

The force required by the worker is about 96N and a force of 96N is required to adjust the burr.

The handle is turned 29 times when the chisel hammer is adjusted once.

Example 5

In this embodiment, the description is mainly given in conjunction with the movement implementation of the Z axis and the X axis.

First, motion along the Z-axis.

Referring to fig. 2, the mechanical roughening device further comprises a rail 1, and the mechanical roughening device body 10 moves along the Z-axis through the rail 1.

In this embodiment, in order to realize the chisel hair construction of Z axle, so laid track 1, and then realize its motion through the track, specifically, can set up current construction equipment along track motion, for example fortune grey car equipment, the chisel hair equipment is carried on the fortune grey car, through the motion of fortune grey car to realize the control of motion.

Specifically, there are several rails 1, and the bottoms of the several rails 1 are connected and supported by connecting steel plates 2.

Further, as shown in fig. 2, the mechanical-electrical-energy-saving-type roughening machine further comprises a main beam 8, the traveling unit 20 is fixedly connected with the main beam 8, end beams 5 are respectively arranged at two ends of the main beam 8, and the end beams 5 move along the track 1 to drive the roughening machine body 10 to realize Z-axis movement.

Further, between the end beam 5 and the rail 1, a bearing steel beam 4 is further provided, on one hand, so that the connection is performed by moving in each direction, and on the other hand, the connection of the bottom roughening machine body 10 can be ensured. At this time, the dust cart is supported on the rail, and the main beam at the end of the dust cart can drive the whole traveling unit 20 to move back and forth through the movement of the dust cart, so as to realize the movement of the Z axis.

In this embodiment, through the end beam, the control of Z axle direction is cut apart with Y axle etc. and then every has corresponding support element for between the motion, independent each other, the motion mode mutually noninterference improves efficiency.

Second, motion along the X-axis.

Further, referring to fig. 7 to 8, the main beam 8 is a trough structure, and a second driving unit for driving the movable leg 14 to perform X-axis movement is arranged in the trough structure.

Specifically, the groove body structure 8 is a dovetail groove structure, the dovetail groove is a mechanical structure, the shape of the groove is less, the groove usually performs mechanical relative motion, and the motion precision is high and stable. The dovetail groove is often used with the trapezoidal guide rail cooperation, is to play direction and support effect. The tool is often used on a carriage of a machine tool.

In the embodiment, the movement of the movable support legs has 2 functions, one function is to adjust the distance between the two roughening machine bodies, and the adjustment of the X-axis displacement is equivalent to the adjustment of the X-axis displacement; in addition, the chiseling machine can perform chiseling in the X direction along the X-axis direction, and two purposes are achieved. In this embodiment, the movement in the X-axis direction is arranged along the vertical direction of the rail 1, or the width direction of the rail 1.

Further, in order to ensure the relative transmission of the X axis, referring to fig. 1-3, a transmission rack 21 is arranged in the tank structure, a gear 19 matched with the transmission rack 21 is arranged on the transmission rack 21, a walking trolley 6 is arranged in front of the gear 19, and the walking trolley 6 drives the movable support leg 14 to move along the X axis.

In this embodiment, utilize mutually supporting of rack and pinion, the gap is seted up to the cell body bottom, and then along the gap, the walking dolly is connected with the movable leg, when transmission rack and gear motion, promotes the walking dolly, drives the chiseling machine body motion on movable leg and the movable leg.

In order to avoid that the movable supporting leg 14 cannot move continuously after moving to the highest point, the mechanical support device further comprises a supporting leg motor, wherein the supporting leg motor is arranged below the track and used for driving the gear 19 to move continuously, and further the X-axis continuous chiseling is realized.

Specifically, referring to fig. 7 to 8, on the basis of embodiment 2, specifically, a rocking handle 54, an upper chain wheel 55 and a lower chain wheel 56 are provided at the side portion, and a rack structure meshed with the gear 19 is provided on the upper chain wheel 55 or the roller 53, so that when the upper chain wheel 55 or the roller 53 rotates, the gear 19 is driven to rotate, so that the whole walking unit moves along the transmission rack 21, and if a symmetrical walking unit is provided at this time, the two roughening machine bodies 10 approach or separate from each other, and the movement thereof along the X-axis direction is realized. Further, a brake rack 22 is provided to realize braking when the roughening machine body 21 moves in the X-axis direction.

In this embodiment, owing to adopted the telescopic shaft, and then when the cylinder drove the activity landing leg and shifts up, lead to the running unit to carry out X axle direction motion, the telescopic shaft shortens to the change of cooperation wire rope length in horizontal X axle direction.

Specifically, the width of the hollow slab needing to be roughened is in the interval of 830mm to 1250mm, the roughening machine needs to be adjusted in the interval of 800mm to 1250mm, and under the condition that the unilateral supporting leg is fixed, the other side supporting leg needs the translation distance of 450mm at least, calculates the stroke that the track slider length and the roughening machine are completely loosened, and the unilateral track needs the design length of 700mm 850mm at least. As shown in fig. 7-8, the width of the chiseling machine is adjusted by a gear and a rack, the operating system is moved to the lower part by using a chain transmission, and the chiseling width can be adjusted by rotating a handle to drive a lower chain wheel, then driving an upper chain wheel and finally driving a coaxial gear. Simultaneously, use the rack to fix the slider, the slider is in the lock dead state under the effect of counter weight at ordinary times, when needs remove, lifts the handle and rotates adjustment handle and can adjust. And a No. 10 channel steel is arranged between the rack and the dovetail groove and is used for bearing the whole weight of the chiseling machine and the supporting legs.

Finally, this embodiment illustrates how the angle adjustment is performed.

Referring to fig. 5, the angle adjusting unit 30 includes a screw, two ends of the roughening machine body 10 are rotatably connected to the traveling unit 20 through a rotating shaft, the screw 31 is fixed to the roughening machine body 20, and when an external force acts on the screw 31, the roughening machine body 10 rotates on the traveling unit along the rotating shaft.

In this embodiment, utilize the screw rod, when external force acts on the screw rod, the chisel hair machine body rotates, and then realizes the adjustment of angle, the chisel hair when realizing different angles for the range of application of whole chisel hair machine equipment is wider.

Further, the angle adjusting unit 30 includes a rotating shaft 32, the roughening machine body 10 is fixed in a channel steel on the traveling unit 20, and meanwhile, a stopper 33 and a rubber pad 34 are disposed on the channel steel, so that the roughening machine body 10 rotates in the channel steel along the rotating shaft, and the angle adjustment of the roughening machine body is realized.

After the rotating shaft 32 is connected with the # 10 channel steel (i.e. the traveling unit), the movable legs on the roughening machine body can be tightened to press the roughening machine body on the surface of the hollow plate to be roughened so as to realize self-adjustment, and the roughening machine can be adjusted to an angle of +/-15 degrees. The iron plate with the rubber cushion blocks laid on the upper surface is used for restraining the backward tilting amplitude of the chiseling machine, and the iron plate with the rubber cushion blocks laid on the lower surface is used for preventing the chiseling machine from tilting forwards.

Example 6

In the present embodiment, the description is mainly given with reference to products.

Specifically, the present embodiment mainly provides an automatic chiseling machine which can be mounted on a dust cart, operated by a single person, adjusted in height and width by using a motor, adjusted in chiseling angle, and sprayed with water mist during operation to reduce dust pollution.

The principle in this embodiment is:

the main beam 8 of the bush hammer body 10 is fixed on two walking end beams 5, and the walking end beams 5 can enable the equipment to freely move left and right on the track of the dust carrier. One end of the main beam 8 is a fixed arm which can adjust the upper part and the lower part of the bush hammer through a chain wheel, the other end is a movable arm, and the track of the movable supporting leg is connected with the main beam, namely the movable supporting leg moves on the main beam. The up-and-down adjustment of the chiseling machine can be realized, and the left-and-right adjustment of the chiseling machine can be realized through the motor and the sliding rail, so that the chiseling distance between the two chiseling machines can be controlled. The shell of the bush hammer can drive the bush hammer to freely rotate within a certain angle, so that the angle of the bush hammer is adjusted to adapt to hollow plate arms with different angles. In addition, the spraying system is additionally arranged above the roughening machine, water mist is sprayed while working, and the harm of raised dust to the environment and operators is reduced.

The core scheme in this embodiment:

the automatic chiseling device comprises a chiseling machine angle adjusting mechanism, a height adjusting mechanism, a width adjusting mechanism, a traveling mechanism and a spraying system. The walking end beam is included in the embodiment and can move horizontally on the ash conveying vehicle.

Adopt the advantage of above-mentioned structure to lie in:

1. all actions of the chiseling equipment can be controlled by remote control, and theoretically only 1 person is needed to finish the chiseling work of the prefabricated part.

Specifically, the control of multiple directions is integrated on a remote controller, and the whole roughening machine is controlled to move up and down, back and forth, left and right, and left and right through keys.

2. The chiseling equipment is carried by an ash transport vehicle, compared with most chiseling trolleys walking on the prefabricated parts on the market, the chiseling equipment is not influenced by the outer extending ribs on the upper parts of the prefabricated parts, and when the prefabricated parts need to be transversely crossed and longitudinally replaced, the lifting equipment is not needed.

Particularly, the motion trail of the ash conveying vehicle forms the motion trail of a track, so that the Z-axis motion of the ash conveying vehicle is convenient to realize.

3. The chiseling machine has an angle adjusting function, can adjust the chiseling angle through a screw rod, and can also chisel the non-vertical side surface of the prefabricated part.

Further, the screw adjustment technique requires a certain amount of manual adjustment as compared with other techniques, but is low in cost, and is more applicable to a special structure such as a burr machine, and can achieve burr in an inclined position when burr is formed on the X-axis.

4. The spraying system is arranged, so that dust generated in the scabbling process can be reduced, and the working environment and the health of operators are protected.

Further, adopt spiral helicine pipeline, on the one hand, spray system can keep away from the water source, realizes the spraying dust removal of far position department, and spray system sets up in chisel hair machine body top simultaneously, and then can follow and spray water under to, removes dust.

5. Each chiseling machine can stretch out a long rubber wheel, so that the chiseling head leaves away from the surface of the prefabricated part, and single-side chiseling is achieved.

In use:

1. all actions of the chiseling equipment including the ash conveying vehicle are controlled by one remote controller, theoretically, only 1 person is needed for operation, and the operation is labor-saving.

2. The cement transporting vehicle carries the cement transporting vehicle, is not influenced by the external extending rib at the top of the prefabricated part, and does not need to help hoisting equipment when replacing the prefabricated part.

3. The dust-removing device is provided with a spraying device, and can spray to reduce dust in work.

4. The chiseling machine can be adjusted in angle to adapt to the side of the prefabricated component in different angles.

5. And a telescopic air/water path formed by hard pipes is realized.

The utility model discloses in, still carried out the transformation of chisel hair machine travelling wheel, specifically as follows:

the original chiseling machine only has one wheel, and poor stability, so need weld four wheels on the shell for strengthen its stability and make the chisel hair head can laminate the component surface better, unilateral two wheel tread 240mm, prevent when the chiseling machine moves roof beam body edge part branch, the wheel is in the roof beam body outside and causes the unbalanced condition of chiseling machine to take place.

The above list of details is only for the practical implementation of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the technical spirit of the present invention should be included in the scope of the present invention.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present specification describes embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and it is to be understood that all embodiments may be combined as appropriate by one of ordinary skill in the art to form other embodiments as will be apparent to those of skill in the art from the description herein.

Claims (10)

1. A chiseling apparatus for prefabricated parts with multidirectional adjustment, comprising,

the main body of the chiseling machine,

the traveling unit at least forms an abdicating space, and the chiseling machine body is lifted along the height direction of the traveling unit in the Y-axis direction during the work of the chiseling machine body;

the track is arranged in the abdicating space, the walking unit is erected on the side part of the track through a support body, and the support body moves back and forth along the track to realize the Z-axis movement of the chiseling machine body;

the transmission assembly is arranged below the track and connected with the walking unit, and the transmission assembly moves along the length direction of the track in an X-axis mode so as to drive the roughening machine body to move in the X-axis direction.

2. The chiseling device with multidirectional adjustment for prefabricated parts according to claim 1, further comprising a first driving unit, wherein when the first driving unit drives the chiseling machine body to move along the Y-axis direction of the walking unit, the transmission assembly moves and simultaneously drives the walking unit to move along the X-axis direction.

3. The chiseling device for prefabricated parts with multidirectional adjustment according to claim 2, further comprising a telescopic shaft arranged in parallel below the rail, wherein the first driving unit is fixed on the telescopic shaft, and when the traveling unit moves in the X-axis direction, the telescopic shaft is stretched to match the movement of the traveling unit.

4. The chiseling device for prefabricated parts with multidirectional adjustment as claimed in claim 2, wherein the first driving unit is a pulley assembly, a roller for winding of a steel wire rope is arranged on the pulley assembly, the transmission assembly comprises a gear meshed with the roller, and a rack for movement of the gear is arranged below the rail in the X-axis direction.

5. The chiseling device with multidirectional adjustment for prefabricated parts according to claim 4, wherein the walking unit comprises a channel steel structure with a cavity, a fixed leg and a movable leg are arranged in the channel steel structure, and a steel wire rope drives the movable leg to move up and down along the channel steel structure so as to realize the movement of the chiseling machine body along the Y-axis direction.

6. The roughening apparatus for prefabricated parts with multidirectional adjustment as claimed in claim 5, wherein said roughening machine body is disposed in said channel steel structure, and wheels of said roughening machine body are moved by movement of movable legs.

7. The chiseling device for prefabricated parts with multidirectional adjustment as claimed in claim 6, further comprising a walking trolley, wherein the gear moves along the movable rail in the X-axis direction through the walking trolley.

8. The chiseling device for prefabricated parts with multidirectional adjustment as set forth in claim 7, further comprising a second driving unit driving the gear to move to achieve chiseling in the X-axis direction.

9. The roughening equipment with multidirectional adjustment for prefabricated parts according to any one of claims 1 to 8, further comprising a main beam, wherein the walking unit is fixed to the main beam, a transport vehicle for carrying and driving the main beam to move is arranged on the main beam, and the transport vehicle moves along a track to achieve roughening in the Z-axis direction.

10. The chiseling apparatus for a prefabricated member with multidirectional adjustment according to any one of claims 1 to 8, wherein at least 2N wheels are provided at the bottom of the chiseling machine body, wherein N is a natural number equal to or greater than 2.

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