CN218342729U - High-stability die - Google Patents
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Abstract
本实用新型提供了一种高稳定性模具,包括可开合的上模和下模,上模设有上模座、上模板、上模芯,下模设有下模座、下模板、下模芯,上模芯与下模芯之间至少形成有左模腔和右模腔;所述的上模芯上表面设有流道,所述的流道底部设有多个连接左模腔和右模腔的流道孔;所述的下模座上设有多个分别对应左模腔和右模腔的第一成型杆和第二成型杆,所述的第一成型杆和第二成型杆穿过下模板、下模芯以使其顶部分别连接左模腔和右模腔;流道对应左模腔和右模腔延展开并通过多个流道孔使塑料分别注入,使塑料注入更稳定和均匀,有利于产品成型;第一成型杆和第二成型杆使产品中的扣合结构成型效果更好,使产品的成型和脱模具有更好的稳定性。
The utility model provides a mold with high stability, which comprises an upper mold and a lower mold which can be opened and closed. A mold core, at least a left mold cavity and a right mold cavity are formed between the upper mold core and the lower mold core; the upper surface of the upper mold core is provided with a runner, and the bottom of the runner is provided with a plurality of connecting left mold cavities and the runner holes of the right mold cavity; the lower die base is provided with a plurality of first molding rods and second molding rods corresponding to the left mold cavity and the right mold cavity respectively, and the first molding rod and the second molding rod The molding rod passes through the lower mold plate and the lower mold core to connect the top of the left mold cavity and the right mold cavity respectively; the runners extend corresponding to the left mold cavity and the right mold cavity and inject plastics respectively through multiple runner holes, so that the plastics The injection is more stable and uniform, which is conducive to product molding; the first forming rod and the second forming rod make the fastening structure in the product better, and make the forming and demoulding of the product more stable.
Description
技术领域technical field
本实用新型涉及注塑模具技术领域,更具体的说是一种高稳定性模具。The utility model relates to the technical field of injection molds, in particular to a high-stability mold.
背景技术Background technique
制造业生产塑胶件时经常需要用到注塑模具,注塑模具是一种生产塑胶制品的工具;也是赋予塑胶制品完整结构和精确尺寸的工具,注塑成型是批量生产某些形状复杂部件时用到的一种加工方法,具体指将受热融化的塑料由注塑机高压射入模腔,经冷却固化后,得到成型品;目前注塑模具通常通过注料口把熔融的塑料直接注入模腔中央,塑料通过模腔内的流道从中间往扩散,当产品较大时,塑料充满模腔时有可能出现填充不稳定或不均匀的情况;部分注塑模具为了保持生产稳定性,只设置有一个模腔,在生产包括上壳和下壳的组合式产品时,上壳和下壳需要通过两个模具进行生产,生产效率较低;由于包括上壳和下壳的组合式产品往往设有用于扣合的凸体或槽体结构,生产该类产品时,传统的模具成型效果有限,脱模时也有可能导致产品上的扣合结构损坏或者脱模困难,难以保持稳定生产。Injection molds are often used in the production of plastic parts in the manufacturing industry. Injection molds are a tool for producing plastic products; they are also tools for giving plastic products complete structures and precise dimensions. Injection molding is used for mass production of parts with complex shapes. A processing method, which specifically refers to injecting heated and melted plastic into the mold cavity under high pressure from an injection molding machine, and after cooling and solidifying, a molded product is obtained; currently, the injection mold usually directly injects molten plastic into the center of the mold cavity through the injection port, and the plastic passes through The flow channel in the mold cavity spreads from the middle. When the product is large, the filling may be unstable or uneven when the plastic fills the cavity; some injection molds only have one cavity in order to maintain production stability. When producing a combined product including an upper shell and a lower shell, the upper shell and the lower shell need to be produced through two molds, and the production efficiency is low; Convex body or groove structure, when producing this type of product, the traditional mold forming effect is limited, and it may also cause damage to the fastening structure on the product or difficult demoulding during demoulding, making it difficult to maintain stable production.
实用新型内容Utility model content
有鉴于此,本实用新型提供了一种高稳定性模具。In view of this, the utility model provides a mold with high stability.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种高稳定性模具,包括可开合的上模和下模,上模设有上模座、上模板、上模芯,下模设有下模座、下模板、下模芯,所述的上模与下模合上时,上模芯与下模芯之间至少形成有左模腔和右模腔;所述的上模芯上表面设有流道,所述的流道底部设有多个连接左模腔和右模腔的流道孔;所述的下模座上设有多个分别对应左模腔和右模腔的第一成型杆和第二成型杆,所述的第一成型杆和第二成型杆穿过下模板、下模芯以使其顶部分别连接左模腔和右模腔;所述的上模板上连接设有贯通上模芯的第一左模仁和第一右模仁;所述的下模板上连接设有贯通下模芯的第二左模仁和第二右模仁,所述的第一左模仁、第一右模仁分别和第二左模仁、第二右模仁的位置上下对应。A high-stability mould, comprising an upper mold and a lower mold that can be opened and closed, the upper mold is provided with an upper mold base, an upper template, and an upper mold core, and the lower mold is provided with a lower mold base, a lower template, and a lower mold core. When the upper mold and the lower mold are closed, at least a left mold cavity and a right mold cavity are formed between the upper mold core and the lower mold core; the upper surface of the upper mold core is provided with a runner, and the bottom of the runner is provided with There are a plurality of runner holes connecting the left mold cavity and the right mold cavity; the lower mold base is provided with a plurality of first molding rods and second molding rods corresponding to the left mold cavity and the right mold cavity respectively. The first molding rod and the second molding rod pass through the lower template and the lower mold core so that the tops are respectively connected to the left mold cavity and the right mold cavity; the upper template is connected with the first left mold core and the upper mold core. The first right mold core; the lower template is connected with a second left mold core and a second right mold core that pass through the lower mold core, and the first left mold core and the first right mold core are respectively connected with the second left mold core. The positions of the mold core and the second right mold core correspond up and down.
优选的技术方案中,所述的第一成型杆为底部向上由外到内倾斜的结构,所述的第二成型杆为底部向上由内到外倾斜的结构。In a preferred technical solution, the first forming rod has a structure in which the bottom is inclined upward from the outside to the inside, and the second forming rod is a structure in which the bottom is inclined upward from the inside to the outside.
优选的技术方案中,所述的第一成型杆多个围绕于左模腔的外侧,第一成型杆的顶部设有水平外翻结构的第一成型部,所述的第一成型部连接左模腔;所述的第二成型杆多个围绕于右模腔的外侧,第二成型杆的顶部设有水平内翻结构的第二成型部。In a preferred technical solution, a plurality of the first forming rods surround the outside of the left mold cavity, and the top of the first forming rods is provided with a first forming part with a horizontal eversion structure, and the first forming part is connected to the left Mold cavity; multiple second forming rods surround the outside of the right mold cavity, and the top of the second forming rods is provided with a second forming part with a horizontal inward turning structure.
优选的技术方案中,所述的下模座设有顶针板,顶针板设有多个对应第一成型杆和第二成型杆的连接件,第一成型杆和第二成型杆通过连接件与下模座连接。In a preferred technical solution, the lower mold base is provided with a thimble plate, and the thimble plate is provided with a plurality of connecting pieces corresponding to the first forming rod and the second forming rod, and the first forming rod and the second forming rod are connected to each other through the connecting pieces. Lower die base connection.
优选的技术方案中,所述的连接件设有滑槽,第一成型杆和第二成型杆的底部设有与滑槽匹配的滑块,第一成型杆和第二成型杆通过滑块、滑槽的配合可滑动与连接件连接。In the preferred technical solution, the connecting piece is provided with a chute, the bottom of the first forming rod and the second forming rod is provided with a slide block matched with the chute, and the first forming rod and the second forming rod pass through the slide block, The cooperation of the chute can be slidably connected with the connecting piece.
优选的技术方案中,所述的顶针板上设有多个顶针。In a preferred technical solution, the ejector pin plate is provided with a plurality of ejector pins.
优选的技术方案中,所述的第一左模仁底部和第二左模仁顶部设有匹配的成型结构,所述的第一右模仁底部和第二右模仁顶部设有匹配的成型结构。In the preferred technical solution, the bottom of the first left mold core and the top of the second left mold core are provided with matching molding structures, and the bottom of the first right mold core and the top of the second right mold core are provided with matching molding structures. structure.
优选的技术方案中,所述的上模座上设有注料口,注料口与流道连接。In a preferred technical solution, the upper mold base is provided with a material injection port, and the material injection port is connected with the runner.
经由上述的技术方案可知,与现有技术相比,本实用新型具有以下有益技术效果:It can be known from the above technical solutions that, compared with the prior art, the utility model has the following beneficial technical effects:
上模板的上表面设置连接左模腔和右模腔的流道,流道对应左模腔和右模腔延展开并通过多个流道孔使塑料分别注入左模腔和右模腔中,使塑料注入更稳定和均匀,有利于产品成型;上模芯、下模芯配合其中的多个模仁共同令塑料成型,有利于生产结构相对复杂的产品,通过更换模仁生产不同款式的产品,无需更换整体模芯,节约生产成本;左模腔和右模腔的设置使模具可以生产具有上壳和下壳的生产组合式产品,左模腔和右模腔中分别成型出产品的上壳和下壳;第一成型杆和第二成型杆使产品中的扣合结构成型效果更好,根据产品在左模腔和右模腔的结构差异,脱模时,对应左模腔的第一成型杆向内缩进,对应右模腔的第二成型杆向外扩展,避免产品被成型部卡住导致脱模时出现损坏,使产品的成型和脱模具有更好的稳定性。The upper surface of the upper template is provided with a flow channel connecting the left cavity and the right cavity, and the flow channel extends correspondingly to the left cavity and the right cavity and injects plastic into the left cavity and the right cavity respectively through a plurality of flow holes, Make the injection of plastic more stable and uniform, which is conducive to product molding; the upper mold core and the lower mold core cooperate with multiple mold cores to make plastic molding together, which is conducive to the production of products with relatively complex structures, and different styles of products can be produced by replacing the mold cores , no need to replace the overall mold core, saving production costs; the setting of the left mold cavity and the right mold cavity enables the mold to produce a combined product with an upper shell and a lower shell, and the upper and lower shells of the product are formed in the left mold cavity and the right mold cavity respectively. shell and lower shell; the first forming rod and the second forming rod make the fastening structure in the product more effective. The first forming rod retracts inward, and the second forming rod corresponding to the right mold cavity expands outward, so as to prevent the product from being stuck by the forming part and cause damage during demoulding, so that the molding and demoulding of the product have better stability.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the utility model, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本实用新型的分解结构示意图。Fig. 1 is a schematic diagram of an exploded structure of the utility model.
图2为上模的立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the upper mold.
图3为下模的分解结构示意图。Figure 3 is a schematic diagram of the exploded structure of the lower mold.
图4为第一成型杆、第二成型杆与连接件的连接结构示意图。Fig. 4 is a schematic diagram of the connection structure of the first forming rod, the second forming rod and the connecting piece.
图5为上模板的俯视结构示意图。Fig. 5 is a top structural schematic diagram of the upper template.
附图标号:100、上模座;200、上模板;300、上模芯;400、下模座;500、下模板;600、下模芯;700、左模腔;800、右模腔;310、流道;311、流道孔;410、第一成型杆;420、第二成型杆;210、第一左模仁;220、第一右模仁;510、第二左模仁;520、第二右模仁;411、第一成型部;421、第二成型部;430、顶针板;431、连接件;432、顶针;110、注料口。Reference numerals: 100, upper mold base; 200, upper mold plate; 300, upper mold core; 400, lower mold base; 500, lower mold base; 600, lower mold core; 700, left mold cavity; 800, right mold cavity; 310, runner; 311, runner hole; 410, first forming rod; 420, second forming rod; 210, first left mold core; 220, first right mold core; 510, second left mold core; 520 , the second right mold core; 411, the first forming part; 421, the second forming part; 430, the thimble plate; 431, the connector; 432, the thimble; 110, the injection port.
具体实施方式Detailed ways
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.
本申请的描述中,需要理解的是,术语“纵向”、“径向”、“长度”、“宽度”、“厚度”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present application, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "upper", "lower", "left", "right", " The orientation or positional relationship indicated by "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, It is only for the purpose of describing the present application and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application. In the description of the present application, unless otherwise specified, "plurality" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
一种高稳定性模具,请参阅图1-5,本实用新型在本实施例中为生产玩具壳体的注塑模具,一次成型至少生产出玩具整体壳体的上壳和下壳,在别的实施例中,本实用新型可以设计成用于生产同样包括上壳和下壳的组合式壳体产品;包括可开合的上模和下模,上模从上到下依次包括上模座100、上模板200、上模芯300,下模从下到上依次包括下模座400、下模板500、下模芯600;上模与下模合上时,上模芯300与下模芯600之间形成有左模腔600和右模腔700,玩具壳体中的下壳在左模腔600中成型,上壳在右模腔700中成型,上模芯300上表面设有流道310,流道310横向分布,右侧形成有三个分支,流道310的走向不限于本实施例,在别的实施例中,根据产品结构不同可设置不同走向的流道310,以便于熔融的塑料注入内部,上模座100上设有注料口110,注料口110与流道310连接;熔融的塑料通过注料口110往模具中注入;流道310底部设有多个连接左模腔700和右模腔800的流道孔311,通过注料口110注入流道310的塑料通过流道孔311进入左模腔700和右模腔800中继而成型,塑料多点的注入方式可以更稳定、更均匀注入左模腔700和右模腔800中,有利于两个模腔中的塑料同时成型,下模座400上设有20个分别对应左模腔700和右模腔800的第一成型杆410和第二成型杆420,其中对应左模腔700的第一成型杆410为10个,对应右模腔800的第二成型杆420为10个;第一成型杆410和第二成型杆420穿过从下到上依次穿过下模板500、下模芯600使其顶部分别连接左模腔700和右模腔800,第一成型杆410和第二成顶杆420顶部分别成型出上壳和下壳边缘的相互扣合结构,产品成型后,第一成型杆410和第二成型杆420位于产品的边缘位置往上顶,有助于产品的脱模,产品脱模时的受力分布更均匀,脱模稳定性好,避免脱模损坏产品,造成废件。A kind of mold with high stability, please refer to Fig. 1-5, the utility model is the injection mold of producing toy shell in this embodiment, at least produces the upper shell and the lower shell of toy overall shell, in other In an embodiment, the utility model can be designed to produce a combined shell product that also includes an upper shell and a lower shell; it includes an openable upper mold and a lower mold, and the upper mold includes an
更进一步地,上模板200上连接设有贯通上模芯300的第一左模仁210和第一右模仁220,下模板500上连接设有贯通下模芯600的第二左模仁510和第二右模仁520,第一左模仁210和第二右模仁220的顶端连接上模板200,整体形成上模芯300的一部分,第二左模仁510和第二右模仁520的底端连接下模板500,整体形成下模芯500的一部分;第一左模仁210、第一右模仁220、分别和第二左模仁510、第二右模仁520的位置上下对应;第一左模仁210底部和第二左模仁510顶部设有匹配的成型结构,该成型结构连接左模腔700,塑料在左模腔700中成型时同时生成该部分的结构;第一右模仁220和第二右模仁520顶部设有匹配的成型结构,该成型结构连接右模腔800,塑料在右模腔800中成型时同时生成该部分的结构,四个模仁的配合有利于成型出相对复杂的结构,相比只通过模芯内部结构成型效果更好;通过模仁成型的部分对应基本相同结构的多款玩具壳体中有有区别的位置,即生产多款玩具壳体时,只需要更换有区别位置中对应的模仁即刻,无需整体更换上模芯300和下模芯600,灵活性更好,实现同一模芯配合不同模仁使用来生产出部分规格不同的壳体,节约生产成本。Furthermore, the upper mold plate 200 is connected with the first left mold core 210 and the first right mold core 220 which penetrate the upper mold core 300, and the lower mold plate 500 is connected with the second left mold core 510 which penetrates the lower mold core 600 And the second right mold core 520, the top of the first left mold core 210 and the second right mold core 220 are connected to the upper template 200, forming a part of the upper mold core 300 as a whole, the second left mold core 510 and the second right mold core 520 The bottom end of the lower mold core 500 is connected to form a part of the lower mold core 500 as a whole; the positions of the first left mold core 210 and the first right mold core 220 respectively correspond to the positions of the second left mold core 510 and the second right mold core 520 up and down The bottom of the first left mold core 210 and the top of the second left mold core 510 are provided with a matching molding structure, which is connected to the left mold cavity 700, and the structure of this part is simultaneously generated when the plastic is molded in the left mold cavity 700; The right mold core 220 and the top of the second right mold core 520 are provided with a matching molding structure, which is connected to the right mold cavity 800, and when the plastic is molded in the right mold cavity 800, the structure of this part is simultaneously generated, and the cooperation of the four mold cores It is conducive to forming a relatively complex structure, and the effect is better than only through the internal structure of the mold core; the part formed by the mold core corresponds to a different position in the shell of a variety of toys with basically the same structure, that is, to produce a variety of toys When the shell is used, only the corresponding mold cores in different positions need to be replaced immediately, and there is no need to replace the upper mold core 300 and the lower mold core 600 as a whole. The flexibility is better, and the same mold core can be used with different mold cores to produce parts with different specifications. shell, saving production costs.
更进一步地,第一成型杆410为底部向上由外到内倾斜的结构,第二成型杆420为底部向上由内到外倾斜的结构;10个第一成型杆410和10个第二成型杆420分别围绕于左模腔700和右模腔800的外侧边缘位置,分别是前侧、左侧、右侧三个,后侧一个;第一成型杆410的顶部设有水平外翻结构的第一成型部411,第一成型部411连接左模腔700;第二成型杆420的顶部设有水平内翻结构的第二成型部421;下模座400设有顶针板430,顶针板430设有20个对应第一成型杆410和第二成型杆420的连接件431,第一成型杆410和第二成型杆420通过连接件431与下模座400连接;连接件431设有滑槽,第一成型杆410和第二成型杆420的底部设有与滑槽匹配的滑块,第一成型杆420和第二成型杆通过滑块、滑槽的配合可滑动与连接件431连接;顶针板430上设有多个顶针432,顶针432用于产品脱模时将其顶出,顶针板430上移时带动顶针432向上运动以顶出产品,同时,第一成型杆410和第二成型杆420也被带动向上运动,由于第一成型杆410和第二成型杆420的具有斜向结构以及底部可滑动的连接结构,第一成型杆410上移时往左模腔700内侧方向移动,被产品侧面成型位置扣住的第一成型部411脱离产品的侧面,避免阻挡产品脱模;第二成型杆420上移时则往右模腔800外侧方向移动,上顶帮助产品脱模的同时脱离产品的边缘。Furthermore, the first forming rod 410 is a structure in which the bottom is inclined upward from the outside to the inside, and the second forming rod 420 is a structure in which the bottom is inclined upward from the inside to the outside; 10 first forming rods 410 and 10 second forming rods 420 respectively surround the outer edges of the left mold cavity 700 and the right mold cavity 800, which are three front, left and right sides and one rear; the top of the first forming rod 410 is provided with the first A molding part 411, the first molding part 411 is connected with the left mold cavity 700; the top of the second molding rod 420 is provided with the second molding part 421 of the horizontal inversion structure; There are 20 connectors 431 corresponding to the first forming rod 410 and the second forming rod 420, the first forming rod 410 and the second forming rod 420 are connected to the lower mold base 400 through the connecting member 431; the connecting member 431 is provided with a chute, The bottom of the first forming rod 410 and the second forming rod 420 is provided with a slide block matched with the chute, and the first forming rod 420 and the second forming rod are slidably connected with the connecting piece 431 through the cooperation of the slide block and the chute; A plurality of thimbles 432 are arranged on the plate 430, and the thimbles 432 are used to eject the product when it is demolded. The
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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