CN218342439U

CN218342439U - Demoulding device

Info

Publication number: CN218342439U
Application number: CN202222456098.4U
Authority: CN
Inventors: 钟森煜; 高玉建; 朱敏; 李建国
Original assignee: Chongqing Goody Building Materials Co ltd
Current assignee: Chongqing Goody Building Materials Co ltd
Priority date: 2022-09-16
Filing date: 2022-09-16
Publication date: 2023-01-20
Anticipated expiration: 2032-09-16

Abstract

The utility model relates to a demoulding device, which comprises a supporting platform, a first walking mechanism, a lifting mechanism, a second walking mechanism and a demoulding component; the bottom of the supporting platform is provided with a plurality of supporting legs, the bottom of each supporting leg is provided with the first travelling mechanism, the first travelling mechanism drives the supporting platform to move longitudinally, the lifting mechanism is arranged on the supporting platform, the second travelling mechanism is arranged on the lower side of the lifting mechanism, and the second travelling mechanism drives the lifting mechanism to move transversely along the supporting platform; elevating system lift end is connected with drawing of patterns subassembly, drawing of patterns subassembly is located the supporting platform downside, drawing of patterns subassembly is used for deviating from the cement products prefab from the prefabricated mould bench and removes to the assigned position. The utility model discloses can deviate from the cement products prefab of initial set from the mould bench automatically, reduce manual operation, improve production efficiency.

Description

Demoulding device

Technical Field

The utility model belongs to the technical field of the architectural equipment technique and specifically relates to a shedder is related to.

Background

The cement demoulding means that the initially set cement product is removed from the prefabricated mould, which is beneficial to further maintaining the prefabricated part of the cement product subsequently.

In the prior art, in the heat preservation type concrete prefabrication process, a truss, a bottom net, a heat preservation material and the like are manually placed on a prefabrication mold table and then concrete is poured, after the concrete is initially set, the cement product prefabricated member is made to fall off from the mold table by knocking the mold table, and then the concrete product prefabricated member is carried to a specified position by workers. The efficiency is lower by adopting manual demoulding, and cracks appear in the initially-solidified cement product prefabricated part very easily in the process of knocking the mould table, so that the structural strength of the cement product prefabricated part cannot meet the actual requirement, and the rejection rate is higher.

Therefore, those skilled in the art have been devoted to develop a demolding device for automatically removing the initially set cement product preform from the mold table, thereby reducing manual operations and improving production efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that a shedder is provided, and the cement product prefab that will set for the beginning automatically is deviate from the mould bench, reduces manual operation, improves production efficiency.

The utility model provides an above-mentioned technical problem's technical scheme as follows: a demoulding device comprises a supporting platform, a first walking mechanism, a lifting mechanism, a second walking mechanism and a demoulding assembly;

the bottom of the supporting platform is provided with a plurality of supporting legs, the bottom of each supporting leg is provided with the first travelling mechanism, the first travelling mechanism drives the supporting platform to move longitudinally, the lifting mechanism is arranged on the supporting platform, the second travelling mechanism is arranged on the lower side of the lifting mechanism, and the second travelling mechanism drives the lifting mechanism to move transversely along the supporting platform;

the elevating system lift end is connected with drawing of patterns subassembly, drawing of patterns subassembly is located the supporting platform downside, drawing of patterns subassembly is used for deviating from the cement products prefab from the prefabricated mould bench and removes to the assigned position.

The utility model has the advantages that: the demolding component is used for laying mesh cloth, heat-insulating materials and the like on the prefabricated mold platform, then pouring concrete on the prefabricated mold platform and placing the truss through the demolding component, after the concrete is initially solidified to form a cement product prefabricated member, the cement product prefabricated member is separated from the prefabricated mold platform through the demolding component, and after the lifting mechanism is lifted, the cement product prefabricated member is moved to an appointed position through the first walking mechanism and the second walking mechanism, so that the manual operation is reduced, and the production efficiency is improved.

On the basis of the technical scheme, the utility model discloses can also do following improvement.

Further, the demolding assembly comprises a connecting plate, two ends of the connecting plate are hollow, a first expansion plate and a second expansion plate penetrate through two ends of the connecting plate respectively, a bidirectional expansion mechanism is mounted on the upper side face of the connecting plate, the output end of the bidirectional expansion mechanism is connected with the first expansion plate and the second expansion plate respectively, and the bidirectional expansion mechanism acts to drive the first expansion plate and the second expansion plate to approach or separate from each other;

the lower sides of the first expansion plate and the second expansion plate are both provided with a grapple assembly.

The beneficial effect who adopts above-mentioned further scheme is that two-way telescopic machanism is flexible to make its first expansion plate and second expansion plate be close to each other or keep away from, and then makes its grapple subassembly snatch or release net cloth, insulation material or truss etc. and then reduces manual operation.

Further, the grapple subassembly includes the vertical board, still install horizontal grapple on the vertical board, two horizontal grapple sets up relatively.

The beneficial effect of adopting above-mentioned further scheme is that the horizontal grapple of relative setting does benefit to and snatchs or releases net cloth, insulation material or truss etc..

Further, all install shock dynamo on first expansion plate with the second expansion plate.

The beneficial effect who adopts above-mentioned further scheme is that shock dynamo horizontal vibrations and vertical vibrations make its steel mesh truss and concrete combination firm, prevent to drop.

Further, first running gear includes power installed part, power installed part with landing leg bottom fixed connection, power installed part installs through the axis of rotation and rotates the wheel, power motor is installed to power installed part lateral wall, the power motor output extend to in the power installed part and with it connects to rotate the wheel input, power motor rotates and drives it rotates to rotate the wheel.

The beneficial effect of adopting above-mentioned further scheme is that first running gear drives supporting platform longitudinal movement to remove supporting platform to suitable position.

Furthermore, a speed reducer is further installed between the output end of the power motor and the input end of the rotating wheel.

The beneficial effect of adopting above-mentioned further scheme is that the output torque of power motor is increased to the speed reducer.

Furthermore, guardrails are further installed at two ends of the supporting platform.

Adopt the beneficial effect of above-mentioned further scheme to be that the guardrail does benefit to operating personnel and holds up.

Further, elevating system includes elevator motor, elevator motor delivery end installs the wire reel, the winding has the cable wire on the wire reel, the cable wire other end with the connecting plate is connected.

Adopt above-mentioned further scheme's beneficial effect be that elevator motor rotates and drives the connecting plate and reciprocate.

Drawings

Fig. 1 is a schematic structural view of an embodiment of the present invention;

FIG. 2 is a schematic view of a mold release assembly according to an embodiment of the present invention;

fig. 3 is an enlarged schematic view of a portion a in fig. 1 according to the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1. a support platform; 2. a first travel mechanism; 3. a lifting mechanism; 4. a second traveling mechanism; 5. a demolding component; 6. a support leg; 7. prefabricating a mould platform; 8. a connecting plate; 9. a first expansion plate; 10. a second expansion plate; 11. a bidirectional telescoping mechanism; 12. a vertical plate; 13. a transverse grapple; 14. vibrating a motor; 15. a power mount; 16. a rotating shaft; 17. a rotating wheel; 18. a power motor; 19. a speed reducer; 20. and (4) a guardrail.

Detailed Description

The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "length", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "inner", "outer", "circumferential", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the system or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless explicitly defined otherwise.

In the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

As shown in fig. 1, 2 and 3, a demolding device comprises a supporting platform 1, a first traveling mechanism 2, a lifting mechanism 3, a second traveling mechanism 4 and a demolding assembly 5; the bottom of the supporting platform 1 is provided with a plurality of supporting legs 6, the bottom of each supporting leg 6 is provided with a first travelling mechanism 2, the first travelling mechanisms 2 drive the supporting platform 1 to move longitudinally, the lifting mechanisms 3 are arranged on the supporting platform 1, the second travelling mechanisms 4 are arranged at the lower sides of the lifting mechanisms 3, and the second travelling mechanisms 4 drive the lifting mechanisms 3 to move transversely along the supporting platform 1; the lifting end of the lifting mechanism 3 is connected with a demoulding component 5, the demoulding component 5 is positioned on the lower side surface of the supporting platform 1, and the demoulding component 5 is used for releasing the cement product prefabricated member from the prefabricating mould table 7 and moving the cement product prefabricated member to a specified position.

The utility model discloses in, drawing of patterns subassembly 5 is with net cloth, insulation material etc. and lays on prefabricated mould platform 7, then pour concrete on prefabricated mould platform 7 and place the steel mesh truss through drawing of patterns subassembly 5, after the concrete initial set formed the cement goods prefab, drawing of patterns subassembly 5 deviates from the cement goods prefab from prefabricated mould platform 7, elevating system 3 promotes the back, remove the cement goods prefab to the assigned position through first running gear 2 and second running gear 4, thereby reduce manual operation, improve production efficiency.

As shown in fig. 1 and 2, the supporting platform 1 is a steel platform, and a through hole is formed in the middle of the supporting platform 1, so that the two ends of the supporting platform 1 are further provided with guardrails 20 for the convenience of operation and maintenance of workers. In the embodiment, elevating system 3 includes elevator motor, and elevator motor carries the end to install the wire reel, and the winding has the cable wire on the wire reel, and the cable wire other end is connected with drawing of patterns subassembly 5, thereby elevator motor rotates and drives drawing of patterns subassembly 5 and reciprocate.

Specifically, drawing of patterns subassembly 5 includes connecting

plate

8, 8 four corners departments of connecting plate all are connected with the wire reel through the cable wire, 8 both ends of connecting plate are the cavity type, 8 both ends of connecting plate wear to be equipped with first expansion plate 9 and second expansion plate 10 respectively, make its expansion plate can slide along connecting plate 8, in order to reduce the frictional force between expansion plate and the connecting plate 8, can install the slider on first expansion plate 9 and second expansion plate 10, installation and slider complex slide rail in the 8 cavitys of connecting plate.

The side surface of the connecting plate 8 is provided with a bidirectional telescopic mechanism 11, the bidirectional telescopic mechanism 11 can adopt a bidirectional oil cylinder, and the output end of the bidirectional telescopic mechanism 11 is respectively connected with the first telescopic plate 9 and the second telescopic plate 10. Specifically, the first expansion plate 9 and the second expansion plate 10 are both provided with a connecting block, and the connecting block is connected with the expansion end of the bidirectional expansion mechanism 11 through a universal joint. The bidirectional telescopic mechanism 11 acts to drive the first telescopic plate 9 and the second telescopic plate 10 to approach or separate from each other, so as to be used for clamping a steel mesh truss, rock wool, heat-insulating materials, grid cloth and the like. In order to combine firmly with steel mesh truss, insulation material etc. and concrete for the convenience, all install shock dynamo 14 on first expansion plate 9 and the second expansion plate 10, shock dynamo 14 inserts the concrete through vibrations such as horizontal vibrations and vertical vibrations with steel mesh truss, insulation material in, after the concrete solidifies, steel mesh truss part stretches into in the concrete to strengthen the joint strength of steel mesh truss and concrete, prevent to loosen and take off.

Grapple subassembly is all installed to first expansion plate 9 and second expansion plate 10 downside, and is concrete, and the grapple subassembly includes vertical board 12, and vertical board 12 and expansion plate fixed connection still install horizontal grapple 13 on the vertical board 12, and two horizontal grapple 13 set up relatively, and the horizontal grapple 13 of relative setting is convenient for snatch steel mesh truss, net cloth etc..

The first traveling mechanism 2 and the second traveling mechanism 4 adopt the same structure, concretely, the first traveling mechanism 2 comprises a power installation part 15, the power installation part 15 is fixedly connected with the bottom of the supporting leg 6, a rotating wheel 17 is installed on the power installation part 15 through a rotating shaft 16, supporting bearings are installed at two ends of the rotating shaft 16, a power motor 18 is installed on the side wall of the power installation part 15, the power motor 18 is provided with a brake, the output end of the power motor 18 extends into the power installation part 15 and is connected with the input end of the rotating wheel 17, the power motor 18 rotates to drive the rotating wheel 17 to rotate, and in order to further improve the output torque of the power motor 18, a speed reducer 19 is further installed between the output end of the power motor 18 and the input end of the rotating wheel 17.

The utility model discloses the theory of operation: the first travelling mechanism 2 rotates to drive the supporting platform 1 to move, the supporting platform 1 moves to a proper position, the lifting mechanism 3 places the demolding assembly 5 to a designated position, the bidirectional telescopic mechanism 11 contracts to enable the two transverse grabbing hooks 13 to be close to each other to grab a bottom net, a heat-insulating material and the like, the bottom net, the heat-insulating material and the like are transferred to the prefabricated mold table 7, and then concrete is poured onto the prefabricated mold table 7. Then, a truss is placed on the concrete in a mode of placing a bottom net and a heat insulation material, and the truss is vibrated by a vibration motor 14 to extend into the concrete. After the concrete is initially set to form the cement product prefabricated member, the transverse grapple 13 clamps the truss, the lifting mechanism 3 drives the demoulding assembly 5 to move upwards to enable the cement product prefabricated member to be separated from the prefabricated mould table 7, and the cement product prefabricated member is transferred to a specified position, so that manual operation is reduced, and the prefabrication efficiency is improved.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims

1. A demolding device, which is characterized in that: comprises a supporting platform (1), a first walking mechanism (2), a lifting mechanism (3), a second walking mechanism (4) and a demoulding component (5);

the supporting platform is characterized in that a plurality of supporting legs (6) are mounted at the bottom of the supporting platform (1), the first travelling mechanism (2) is mounted at the bottom of each supporting leg (6), the first travelling mechanism (2) drives the supporting platform (1) to longitudinally move, the lifting mechanism (3) is arranged on the supporting platform (1), the second travelling mechanism (4) is mounted on the lower side of the lifting mechanism (3), and the second travelling mechanism (4) drives the lifting mechanism (3) to transversely move along the supporting platform (1);

elevating system (3) lift end is connected with drawing of patterns subassembly (5), drawing of patterns subassembly (5) are located supporting platform (1) downside, drawing of patterns subassembly (5) are used for deviating from the cement products prefab from prefabricated mould platform (7) and move to the assigned position.

2. The demolding device as claimed in claim 1, wherein: the demolding assembly (5) comprises a connecting plate (8), two ends of the connecting plate (8) are hollow, a first expansion plate (9) and a second expansion plate (10) penetrate through two ends of the connecting plate (8) respectively, a bidirectional expansion mechanism (11) is installed on the side face of the connecting plate (8), the output end of the bidirectional expansion mechanism (11) is connected with the first expansion plate (9) and the second expansion plate (10) respectively, and the bidirectional expansion mechanism (11) acts to drive the first expansion plate (9) and the second expansion plate (10) to approach or keep away from each other;

the lower sides of the first expansion plate (9) and the second expansion plate (10) are provided with grab hook assemblies.

3. The demolding device as claimed in claim 2, wherein: the grapple assembly comprises a vertical plate (12), a transverse grapple (13) is further mounted on the vertical plate (12), and the two transverse grapples (13) are arranged oppositely.

4. The demolding device as claimed in claim 3, wherein: and the first expansion plate (9) and the second expansion plate (10) are both provided with a vibration motor (14).

5. The demolding device as claimed in claim 1, wherein: first running gear (2) are including power installed part (15), power installed part (15) with landing leg (6) bottom fixed connection, power installed part (15) are installed through axis of rotation (16) and are rotated wheel (17), motor power (18) are installed to power installed part (15) lateral wall, motor power (18) output extends to in power installed part (15) and with it connects to rotate wheel (17) input, motor power (18) rotate and drive it rotates to rotate wheel (17).

6. The demolding device as claimed in claim 5, wherein: and a speed reducer (19) is also arranged between the output end of the power motor (18) and the input end of the rotating wheel (17).

7. The demolding device as claimed in claim 1, wherein: guard rails (20) are further installed at two ends of the supporting platform (1).

8. The demolding device as claimed in claim 2, wherein: the lifting mechanism (3) comprises a lifting motor, a wire spool is installed at the conveying end of the lifting motor, a steel cable is wound on the wire spool, and the other end of the steel cable is connected with the connecting plate (8).