CN218341386U - A welding positioning tool for auto parts - Google Patents
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Abstract
本实用新型提出了一种汽车零部件焊接定位工装,其包括安装平台、第一支撑件、第一压紧组件、第二支撑件及第二压紧组件;其中,第一支撑件固定设置在安装平台上,用于对下片体进行支撑;第一压紧组件,固定设置在安装平台上,用于对零部件长度方向第一端对下片体进行压紧;第二支撑件,固定设置在安装平台上,用于对零部件长度方向第一端对上片体进行支撑;第二压紧组件,固定设置在安装平台上,用于对上片体进行压紧;还包括支撑压紧组件,用于对零部件长度方向第二端上的上片体实施支撑的同时对下片体实施压紧。本实用新型公开的焊接定位工装可以实现上片体和下片体装配后相对位置进行精准定位,使上片体和下片体焊接位置符合设计要求。
The utility model provides a welding positioning tool for auto parts, which includes a mounting platform, a first support, a first pressing assembly, a second support and a second pressing assembly; wherein, the first support is fixedly arranged on On the installation platform, it is used to support the lower body; the first pressing component is fixedly arranged on the installation platform, and is used to compress the lower body at the first end in the length direction of the component; the second support member is fixed Set on the installation platform, it is used to support the upper body at the first end of the length direction of the parts; the second pressing component is fixedly arranged on the installation platform, and is used to compress the upper body; it also includes the supporting pressure The tightening assembly is used for supporting the upper sheet body on the second end of the length direction of the component and simultaneously pressing the lower sheet body. The welding positioning tool disclosed by the utility model can realize precise positioning of the relative positions of the upper body and the lower body after assembly, so that the welding positions of the upper body and the lower body meet the design requirements.
Description
技术领域technical field
本实用新型涉及焊接技术领域,尤其涉及一种汽车零部件焊接定位工装。The utility model relates to the field of welding technology, in particular to a welding positioning tool for auto parts.
背景技术Background technique
汽车在生产制造过程中焊装是非常关键的工序,汽车上的很多零部件多由至少两个冲压件焊接而成,这些冲压件需要通过焊接定位工装进行装配定位后再实施焊接作业。诸如汽车副车架上的零部件,大多是由冲压形成的上片体和下片体焊接为一体的空腔体。Welding is a very critical process in the production and manufacturing process of automobiles. Many parts on automobiles are welded by at least two stamping parts. These stamping parts need to be assembled and positioned by welding positioning tools before welding. For example, the parts on the sub-frame of an automobile are mostly hollow bodies formed by stamping and welded together by the upper body and the lower body.
在进行副车架零部件装配定位时,需要对上片体和下片体分别进行上下压紧,保证上片体和下片体装配后具备精确的相对位置,从而保证上片体和下片体焊接位置符合设计要求。现有的焊接定位工装通常采用在下片体外底面及上片体内顶面分别设置支撑机构来实现对上片体和下片体分别进行进行支撑,然后再在上片体外顶面及下片体内底面分别设置压紧机构来实现上片体和下片体相对位置固定。When assembling and positioning the sub-frame components, it is necessary to press the upper and lower bodies separately up and down to ensure that the upper and lower bodies have accurate relative positions after assembly, thereby ensuring the upper and lower bodies Body welding position meets the design requirements. The existing welding positioning tool usually adopts supporting mechanisms on the bottom surface of the lower body and the top surface of the upper body to support the upper body and the lower body respectively, and then on the top surface of the upper body and the bottom surface of the lower body. Pressing mechanisms are respectively arranged to realize the relative position fixing of the upper sheet body and the lower sheet body.
然而,汽车零部件受制于结构需求,通常并不是中规中矩,诸如一些上片体和下片体组成的空腔体,其开口处空间位置不足,则无法实现支撑机构和压紧机构在竖直方向进入到上片体和下片体之间。However, auto parts are subject to structural requirements, and are usually not quite satisfactory. For example, some hollow bodies composed of upper and lower bodies have insufficient space at the opening, so it is impossible to realize the support mechanism and the pressing mechanism in the vertical direction. Enter between the upper body and the lower body.
为了实现上片体和下片体之间装配后焊接位置符合设计要求,就需要上片体和下片体之间的间距为固定值,现有技术中,通常采用平移机构驱动定位块水平插入到上片体和下片体之间,并使定位块的厚度和上片体与下片体之间间距匹配,由此,在压紧机构对上片体顶面压紧时,由定位块对上片体支撑,保证上片体位置定位,同时,定位块对下片体下压,再由支撑机构对下片体底面支撑,从而实现上片体和下片体保持精确的相对位置。In order to realize that the welding position between the upper body and the lower body meets the design requirements after assembly, the distance between the upper body and the lower body needs to be a fixed value. In the prior art, a translation mechanism is usually used to drive the positioning block to insert horizontally. between the upper sheet and the lower sheet, and match the thickness of the positioning block with the distance between the upper sheet and the lower sheet, thus, when the pressing mechanism presses the top surface of the upper sheet, the positioning block The upper sheet is supported to ensure the positioning of the upper sheet. At the same time, the positioning block presses down on the lower sheet, and then the support mechanism supports the bottom of the lower sheet, so that the upper sheet and the lower sheet can maintain a precise relative position.
但上述实施方式存在一定的技术缺陷,由于下片体是首先安装在支撑机构上的,然后通过平移机构驱动定位块水平插入到下片体中,由于下片体属于冲压件,其表面形状并不规则,定位块在贴着下片体内顶面水平移动时,会存在定位受下片体阻碍,无法顺利的插入到下片体中,如果需要顺利插入,就需要定位块和下片体内顶面之间留有间隙,这样一来,虽然定位块可以插入到下片体中,在后续上片体安装到下片体上后,上片体的内底面可以和定位块顶面接触,通过压紧机构可以实现上片体的上下压紧,但由于定位块和下片体之间存在间隙,且定位块只能水平移动,无法上下移动,由此,定位块无法对下片体进行压紧,从而导致上片体和下片体装配后,无法保证上片体和下片体具备精确的相对位置,进而使得上片体和下片体焊接位置不符合设计要求,焊接完成的零部件不达标。However, there are certain technical defects in the above-mentioned embodiment. Since the lower body is firstly installed on the supporting mechanism, and then the positioning block is driven by the translation mechanism to be horizontally inserted into the lower body, since the lower body belongs to a stamping part, its surface shape is not uniform. Irregularity, when the positioning block moves horizontally against the top surface of the lower body, the positioning will be hindered by the lower body and cannot be inserted into the lower body smoothly. If you need to insert smoothly, you need the positioning block and the top of the lower body There is a gap between the surfaces, so that although the positioning block can be inserted into the lower body, after the subsequent upper body is installed on the lower body, the inner bottom surface of the upper body can be in contact with the top surface of the positioning block. The pressing mechanism can realize the upper and lower compression of the upper body, but because there is a gap between the positioning block and the lower body, and the positioning block can only move horizontally, and cannot move up and down, thus, the positioning block cannot press the lower body. As a result, after the assembly of the upper body and the lower body, the precise relative position of the upper body and the lower body cannot be guaranteed, and the welding position of the upper body and the lower body does not meet the design requirements, and the welded parts not to standard.
实用新型内容Utility model content
有鉴于此,本实用新型提出了一种汽车零部件焊接定位工装,来解决现有的焊接定位工装在对零部件进行装配夹紧定位时,无法保证上片体和下片体具备精确的相对位置,导致上片体和下片体焊接位置不符合设计要求的问题。In view of this, the utility model proposes a welding positioning tool for auto parts to solve the problem that the existing welding positioning tool cannot ensure that the upper body and the lower body have an accurate relative position when the parts are assembled and clamped. position, resulting in the problem that the welding position of the upper body and the lower body does not meet the design requirements.
本实用新型的技术方案是这样实现的:本实用新型提供了一种汽车零部件焊接定位工装,其包括安装平台、第一支撑件、第一压紧组件、第二支撑件及第二压紧组件;The technical solution of the utility model is achieved in the following way: the utility model provides a welding positioning tool for auto parts, which includes a mounting platform, a first support, a first pressing assembly, a second support and a second pressing components;
其中,第一支撑件固定设置在安装平台上,用于对下片体进行支撑;Wherein, the first supporting member is fixedly arranged on the installation platform, and is used to support the lower body;
第一压紧组件,固定设置在安装平台上,用于对零部件长度方向第一端对下片体进行压紧;The first pressing component is fixedly arranged on the installation platform, and is used to press the first end of the part in the length direction to the lower body;
第二支撑件,固定设置在安装平台上,用于对零部件长度方向第一端对上片体进行支撑;The second support member is fixedly arranged on the installation platform, and is used to support the upper body at the first end in the length direction of the component;
第二压紧组件,固定设置在安装平台上,用于对上片体进行压紧;The second pressing component is fixedly arranged on the installation platform and is used for pressing the upper sheet;
还包括支撑压紧组件,用于对零部件长度方向第二端上的上片体实施支撑的同时对下片体实施压紧。It also includes a supporting and pressing assembly, which is used to support the upper sheet on the second end in the length direction of the component and simultaneously press the lower sheet.
在上述技术方案的基础上,优选的,所述支撑压紧组件包括第一固定座、平移气缸、安装框、活动件及定位装置;On the basis of the above technical solution, preferably, the supporting and pressing assembly includes a first fixed seat, a translation cylinder, a mounting frame, movable parts and a positioning device;
其中,第一固定座竖直固定在安装平台长度方向远离第一压紧组件的一端;Wherein, the first fixing base is vertically fixed on the end of the installation platform that is far away from the first pressing assembly in the length direction;
平移气缸的固定端固定设置在第一固定座上,平移气缸的伸缩端朝第一压紧组件方向水平延伸;The fixed end of the translation cylinder is fixedly arranged on the first fixed seat, and the telescopic end of the translation cylinder extends horizontally toward the direction of the first pressing assembly;
安装框,与平移气缸的伸缩端固定连接,安装框远离平移气缸的一侧水平开设有安装口;The installation frame is fixedly connected with the telescopic end of the translation cylinder, and the side of the installation frame away from the translation cylinder is horizontally provided with an installation port;
活动件,设置在安装口内,且可沿安装口相对于安装框上下移动;The movable part is arranged in the installation opening and can move up and down relative to the installation frame along the installation opening;
定位装置与活动件远离安装框的一侧固定连接,定位装置的厚度与上片体及下片体之间的装配间距相适配。The positioning device is fixedly connected to the side of the movable part away from the installation frame, and the thickness of the positioning device is adapted to the assembly distance between the upper sheet and the lower sheet.
进一步,优选的,所述安装口内竖直设置有滑轨,活动件远离定位装置的一面通过滑块与滑轨滑动连接,活动件与安装口底部之间设置有弹性件。Further, preferably, a slide rail is vertically provided in the installation opening, the side of the movable part away from the positioning device is slidably connected to the slide rail through a slide block, and an elastic member is provided between the movable part and the bottom of the installation opening.
更进一步,优选的,所述活动件底面及安装口底面分别设置有用于安装弹性件的安装孔。Furthermore, preferably, the bottom surface of the movable element and the bottom surface of the installation opening are respectively provided with installation holes for installing elastic elements.
在上述技术方案的基础上,优选的,所述定位装置包括固定块、第一定位块及第二定位块,所述固定块固定安装在活动件远离安装框的一侧,第一定位块水平可拆卸安装在固定块顶面,用于对上片体内顶面进行接触,第二定位块水平可拆卸安装在固定块底面,用于对下片体内底面进行接触。On the basis of the above technical solution, preferably, the positioning device includes a fixed block, a first positioning block and a second positioning block, the fixed block is fixedly installed on the side of the movable part away from the installation frame, and the first positioning block is horizontal The second positioning block is detachably mounted on the bottom surface of the fixed block and is used for contacting the bottom surface of the lower body.
在上述技术方案的基础上,优选的,所述第一压紧组件包括第二固定座、压紧气缸、第一压紧臂及铰接件,所述第二固定座固定安装在零部件长度方向第一端对应的安装平台上,铰接件的一端与第一压紧臂铰连接,铰接件的另一端与第二固定座铰连接,压紧气缸的固定端固定安装在第二固定座底面,压紧气缸的伸缩端竖直向上与第一压紧臂的一端铰连接,第一压紧臂远离压紧气缸的一端用于对下片体第一端内底面进行压紧。On the basis of the above technical solution, preferably, the first pressing assembly includes a second fixing base, a pressing cylinder, a first pressing arm and a hinge, and the second fixing base is fixedly installed in the longitudinal direction of the component. On the installation platform corresponding to the first end, one end of the hinge is hinged to the first pressing arm, the other end of the hinge is hinged to the second fixing seat, and the fixed end of the pressing cylinder is fixedly installed on the bottom surface of the second fixing seat. The telescoping end of the compression cylinder is vertically upwardly hinged with one end of the first compression arm, and the end of the first compression arm away from the compression cylinder is used to compress the inner bottom surface of the first end of the lower sheet.
在上述技术方案的基础上,优选的,所述第二压紧组件位于安装平台靠近支撑压紧组件的一端,所述第二压紧组件包括翻转气缸及第二压紧臂,所述翻转气缸竖直固定设置在安装平台上,第二压紧臂的一端与翻转气缸转动连接,第二压紧臂的另一端设置有用于对上片体长度方向两端分别进行压紧的压紧件。On the basis of the above technical solution, preferably, the second pressing assembly is located at one end of the installation platform close to the supporting pressing assembly, the second pressing assembly includes a turning cylinder and a second pressing arm, and the turning cylinder Vertically fixed on the installation platform, one end of the second pressing arm is rotatably connected to the turning cylinder, and the other end of the second pressing arm is provided with pressing pieces for respectively pressing both ends of the upper sheet body in the length direction.
在上述技术方案的基础上,优选的,所述第一压紧组件及第二压紧组件之间的安装平台上还固定设置有第三固定座,所述第一支撑件沿第三固定座顶面间隔水平设置有多条。On the basis of the above technical solution, preferably, a third fixing seat is fixedly arranged on the installation platform between the first pressing assembly and the second pressing assembly, and the first supporting member is fixed along the third fixing seat. There are multiple intervals arranged horizontally on the top surface.
进一步,优选的,所述第一支撑件底部还设置有定位销组件,所述定位销组件包括顶升气缸、连接板及定位杆,所述顶升气缸的固定端固定设置在第三固定座底端,顶升气缸的伸缩端竖直向上与连接板固定连接,定位杆至少设置有一条,其竖直固定设置在连接板顶端,定位杆穿过下片体上的定位孔,并与上片体内顶面相抵持,定位杆顶端设置有定位柱,用于和上片体上的定位孔配合,定位柱的直径小于定位杆的直径。Further, preferably, the bottom of the first support member is also provided with a positioning pin assembly, the positioning pin assembly includes a jacking cylinder, a connecting plate and a positioning rod, and the fixed end of the jacking cylinder is fixed on the third fixed seat At the bottom, the telescopic end of the jacking cylinder is fixedly connected with the connecting plate vertically upwards, and there is at least one positioning rod, which is vertically fixed on the top of the connecting plate, and the positioning rod passes through the positioning hole on the lower body, and connects with the upper The top surfaces in the sheet are opposed to each other, and the top of the positioning rod is provided with a positioning post for cooperating with the positioning hole on the upper sheet body. The diameter of the positioning post is smaller than that of the positioning rod.
本实用新型相对于现有技术具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
(1)本实用新型公开的汽车零部件焊接定位工装,通过设置第一支撑件对下片体进行支撑,通过在零部件长度方向一端设置第一压紧组件及第二支撑件,可以分别实现对下片体一端压紧,及对上片体一端进行支撑,通过在零部件长度方向另一端设置支撑压紧组件,可以对零部件长度方向第二端上的上片体实施支撑的同时对下片体实施压紧,再配合第二压紧组件对上片体的压紧,可以实现上片体和下片体装配后相对位置进行精准定位,使上片体和下片体焊接位置符合设计要求;(1) The welding and positioning tool for auto parts disclosed in the utility model supports the lower body by setting the first support member, and by setting the first pressing assembly and the second support member at one end of the length direction of the parts, respectively, it can realize Compress one end of the lower body and support one end of the upper body. By setting a support and compression assembly at the other end of the length direction of the part, the upper body on the second end of the length direction of the part can be supported while supporting the The lower body is compressed, and then the second pressing component is used to compress the upper body, so that the relative position of the upper body and the lower body can be accurately positioned after assembly, so that the welding positions of the upper body and the lower body are in line with each other. Design requirements;
(2)通过使活动件与安装口之间安装弹性件,在初始状态下,受制于弹性件的作用,定位装置可相对于安装框向上移动,当下片体在第一支撑件上定位夹紧后,定位装置底面和下片体内底面之间存在一定间隙,方便平移气缸推动定位装置进入到下片体中,当上片体装配到下片体上后,在第二压紧组件的作用下,定位装置压缩弹性件,向下移动,使定位装置与下片体内顶面接触,同时定位装置的厚度与上片体及下片体之间的装配间距相适配,可以实现定位装置同步对下片体压紧时可以实现对上片体进行支撑,保证上片体和下片体具备精确的相对位置;(2) By installing an elastic piece between the movable piece and the installation port, in the initial state, subject to the action of the elastic piece, the positioning device can move upward relative to the installation frame, and the lower piece is positioned and clamped on the first support piece Finally, there is a certain gap between the bottom surface of the positioning device and the bottom surface of the lower body, which is convenient for the translation cylinder to push the positioning device into the lower body. When the upper body is assembled on the lower body, under the action of the second pressing component , the positioning device compresses the elastic part and moves downward, so that the positioning device contacts the top surface of the lower body, and at the same time the thickness of the positioning device is adapted to the assembly distance between the upper body and the lower body, which can realize the synchronous alignment of the positioning device When the lower body is pressed, it can support the upper body to ensure that the upper body and the lower body have a precise relative position;
(3)通过定位销组件的设置,可以实现上片体和下片体水平方向定位,保证上片体和下片体在水平方向不发生相对位移,同时可以对上片体中部进行支撑,避免二压紧组件对上片体压紧力过载导致上片体变形。(3) Through the setting of the positioning pin assembly, the horizontal positioning of the upper body and the lower body can be realized, so that the relative displacement of the upper body and the lower body in the horizontal direction does not occur, and at the same time, the middle part of the upper body can be supported to avoid 2. The pressing force of the pressing assembly on the upper body is overloaded, resulting in deformation of the upper body.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型公开的上片体和下片体第一视角装配示意图;Fig. 1 is a first perspective assembly schematic diagram of the upper sheet body and the lower sheet body disclosed by the utility model;
图2为本实用新型公开的上片体和下片体第二视角装配示意图;Fig. 2 is a schematic diagram of the assembly of the upper sheet and the lower sheet disclosed by the utility model at a second viewing angle;
图3为本实用新型公开的焊接定位工装与零部件装配立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of the assembly of welding positioning tooling and parts disclosed by the utility model;
图4为本实用新型公开的焊接定位工装的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of the welding positioning tool disclosed by the utility model;
图5为本实用新型公开的焊接定位工装与零部件装配平面结构示意图;Fig. 5 is a schematic diagram of the assembly plane structure of the welding positioning tool and parts disclosed by the utility model;
图6为本实用新型公开的支撑压紧组件的立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the supporting and pressing assembly disclosed by the utility model;
图7为本实用新型公开的定位销组件与零部件装配结构示意图;Fig. 7 is a schematic diagram of the assembly structure of the positioning pin assembly and parts disclosed in the utility model;
附图标记:Reference signs:
100、上片体;200下片体;1、安装平台;2、第一支撑件;3、第一压紧组件;4、第二支撑件;6、第二压紧组件;5、支撑压紧组件;51、第一固定座;52、平移气缸;53、安装框;54、活动件;55、定位装置;531、安装口;532、滑轨;533、滑块;56、弹性件;551、固定块;552、第一定位块;553、第二定位块;31、第二固定座;32、压紧气缸;33、第一压紧臂;34、铰接件;61、翻转气缸;62、第二压紧臂;63、压紧件;7、第三固定座;8、定位销组件;81、顶升气缸;82、连接板;83、定位杆;831、定位柱。100. Upper sheet body; 200 Lower sheet body; 1. Installation platform; 2. First support member; 3. First pressing assembly; 4. Second support member; 6. Second pressing assembly; 5. Support pressure Tight assembly; 51, first fixed seat; 52, translation cylinder; 53, installation frame; 54, movable part; 55, positioning device; 531, installation port; 532, slide rail; 533, slider; 56, elastic part; 551, fixed block; 552, first positioning block; 553, second positioning block; 31, second fixed seat; 32, compression cylinder; 33, first compression arm; 34, hinge; 61, overturning cylinder; 62. The second pressing arm; 63. The pressing piece; 7. The third fixing seat; 8. The positioning pin assembly; 81. The jacking cylinder; 82. The connecting plate; 83. The positioning rod; 831. The positioning column.
具体实施方式Detailed ways
下面将结合本实用新型实施方式,对本实用新型实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本实用新型一部分实施方式,而不是全部的实施方式。基于本实用新型中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1所示,结合图2和3,本实用新型提供了一种汽车零部件焊接定位工装,其是针对由冲压形成上片体100和下片体200进行装配定位夹紧,来实现上片体100和下片体200之间焊接为空腔体结构的汽车零部件。As shown in Figure 1, combined with Figures 2 and 3, the utility model provides a welding positioning tool for auto parts, which is aimed at assembling, positioning and clamping the
具体的,为了实现上片体100和下片体200的定位夹紧,本实施例的焊接定位工装包括安装平台1、第一支撑件2、第一压紧组件3、第二支撑件4及第二压紧组件6。Specifically, in order to realize the positioning and clamping of the
其中,安装平台1水平固定安装在焊装设备上,方便焊装设备上的焊接机器人进行焊接作业。Wherein, the
第一支撑件2,固定设置在安装平台1上,用于对下片体200进行支撑,具体的,本实施例上片体100和下片体200在安装平台1上均是水平放置,方便装夹定位,也方便进行后续焊接,具体的,下片体200的开口朝上,上片体100的开口朝下,上片体100的开口端插入到下片体200的开口端内,在本实施例中,第一支撑件2沿安装平台1长度方向,设置在安装平台1中部,来对下片体200长度方向外底面进行支撑。The
为了实现下片体200在定位后夹紧,实现位置固定,本实施例在安装平台1上设置第一压紧组件3,对零部件长度方向第一端对下片体200进行压紧。In order to realize the clamping of the
由于上片体100是插入到下片体200中,为了保证上片体100和下片体200装配后位置确定,实现最后焊接位置精确,在上片体100装配到下片体200上后,需要对上片体100进行支撑,本实施例通过在第一压紧组件3旁的安装平台1上固定设置第二支撑件4,用来对零部件长度方向第一端对上片体100进行支撑Since the
上述定位夹紧结构只是完成了上片体100及下片体200一端的支撑夹紧,但上片体100及下片体200的另一端并没有进行支撑夹紧,无法保证上片体100和下片体200有效装夹定位。The above positioning and clamping structure only completes the support and clamping of one end of the
虽然现有技术中,也可以采用第二支撑件4及第一压紧组件3的结构来实现零部件第二端的支撑夹紧,但由于零部件结构原因,导致第二支撑件4及第一压紧组件3无法在竖直方向进入到上片体100和下片体200之间。Although in the prior art, the structure of the
为此,本实施例通过在零部件第二端所在的安装平台1上设置支撑压紧组件5,用于对零部件长度方向第二端上的上片体100实施支撑的同时对下片体200实施压紧,再配合第二压紧组件6对上片体100的压紧,可以实现上片体100和下片体200装配后相对位置进行精准定位,使上片体100和下片体200焊接位置符合设计要求。For this reason, in this embodiment, a supporting and
在现有技术中,一些实施方式是通过采用平移机构驱动定位块水平插入到上片体100和下片体200之间,并使定位块的厚度和上片体100与下片体200之间间距匹配,由此,在压紧机构对上片体100顶面压紧时,由定位块对上片体100支撑,保证上片体100位置定位,同时,定位块对下片体200下压,再由支撑机构对下片体200底面支撑,从而实现上片体100和下片体200保持精确的相对位置。In the prior art, some implementations are to drive the positioning block horizontally between the
当上述方式中,由于下片体200属于冲压件,其表面形状并不规则,定位块在贴着下片体200内顶面水平移动时,会存在定位受下片体200阻碍,无法顺利的插入到下片体200中,如果需要顺利插入,就需要定位块和下片体200内顶面之间留有间隙,这样一来,虽然定位块可以插入到下片体200中,在后续上片体100安装到下片体200上后,上片体100的内底面可以和定位块顶面接触,通过压紧机构可以实现上片体100的上下压紧,但由于定位块和下片体200之间存在间隙,且定位块只能水平移动,无法上下移动,由此,定位块无法对下片体200进行压紧,从而导致上片体100和下片体200装配后,无法保证上片体100和下片体200具备精确的相对位置,进而使得上片体100和下片体200焊接位置不符合设计要求,焊接完成的零部件不达标。In the above method, since the
为此,本实施例对支撑压紧组件5做了一些结构设置,来解决上述技术问题,具体的,参照附图3-6所示,本实施例的支撑压紧组件5包括第一固定座51、平移气缸52、安装框53、活动件54及定位装置55。For this reason, this embodiment makes some structural settings for the support and
其中,第一固定座51竖直固定在安装平台1长度方向远离第一压紧组件3的一端。Wherein, the first fixing
平移气缸52的固定端固定设置在第一固定座51上,平移气缸52的伸缩端朝第一压紧组件3方向水平延伸。The fixed end of the
安装框53,与平移气缸52的伸缩端固定连接,安装框53远离平移气缸52的一侧水平开设有安装口531。活动件54,设置在安装口531内,且可沿安装口531相对于安装框53上下移动,具体的,安装口531内竖直设置有滑轨532,活动件54远离定位装置55的一面通过滑块533与滑轨532滑动连接,活动件54与安装口531底部之间设置有弹性件56。定位装置55与活动件54远离安装框53的一侧固定连接,定位装置55的厚度与上片体100及下片体200之间的装配间距相适配。The
由此设置,在初始状态下,受制于弹性件56的作用,活动件54在安装口531内向上平移,活动件54带动定位装置55相对于安装框53向上移动,当下片体200在第一支撑件2上定位夹紧后,定位装置55底面和下片体200内底面之间存在一定间隙,方便平移气缸52推动定位装置55进入到下片体200中,当上片体100装配到下片体200上后,在第二压紧组件6对上片体100下压作用下,上片体100对定位装置55向下施压,定位装置55通过活动件54压缩弹性件56,活动件54向下移动带动定位装置55在竖直方向向下移动,使定位装置55与下片体200内顶面接触,同时,由于定位装置55的厚度与上片体100及下片体200之间的装配间距相适配,可以实现定位装置55同步对下片体200压紧时可以实现对上片体100进行支撑,保证上片体100和下片体200具备精确的相对位置。Thus, in the initial state, subject to the action of the
本实施例公开的上述支撑压紧组件5,一方面方便将定位装置55插入到下片体200中,不受下片体200形状阻碍,另一方面,定位装置55的厚度与上片体100和下片体200之间的间距相适配,可以确保定位装置55在对上片体100端部内顶面支撑的同时,对下片体200端部内底面压紧,同时保证上片体100和下片体200定位夹紧后,其装配位置符合焊接要求。The above-mentioned supporting and
作为一些优选实施方式,活动件54底面及安装口531底面分别设置有用于安装弹性件56的安装孔。由此设置,可以通过安装孔将弹性件56稳定的限制在活动件54和安装口531之间,避免弹性件56脱出。As some preferred embodiments, the bottom surface of the
为了实现定位装置55即有支撑又有压紧作用,本实施例中的定位装置55示出了一种较佳实施方式,具体的,定位装置55包括固定块551、第一定位块552及第二定位块553。固定块551固定安装在活动件54远离安装框53的一侧,第一定位块552水平可拆卸安装在固定块551顶面,用于对上片体100内顶面进行接触,第二定位块553水平可拆卸安装在固定块551底面,用于对下片体200内底面进行接触。由此设置,通过调整第一定位块552和第二定位块553的厚度,来使整个定位装置55的厚度和上片体100及下片体200之间的间距相适配。在本实施例中,第一定位块552和第二定位块553朝向零部件的一端均倾斜开设有导向边,避免在定位装置55插入到下片体200过程中,下片体200与定位装置55触碰。In order to realize that the
为了实现对下片体200第一端内底面压紧,本实施例的第一压紧组件3示出了一些实施方式,具体的,第一压紧组件3包括第二固定座31、压紧气缸32、第一压紧臂33及铰接件34,所述第二固定座31固定安装在零部件长度方向第一端对应的安装平台1上,铰接件34的一端与第一压紧臂33铰连接,铰接件34的另一端与第二固定座31铰连接,压紧气缸32的固定端固定安装在第二固定座31底面,压紧气缸32的伸缩端竖直向上与第一压紧臂33的一端铰连接,第一压紧臂33远离压紧气缸32的一端用于对下片体200第一端内底面进行压紧。In order to compress the inner bottom surface of the first end of the
由此设置,初始状态下,压紧气缸32的伸缩端缩短,驱动第一压紧臂33相对于铰接件34翻转,使第一压紧臂33远离下片体200,当下片体200水平放置到第一支撑件2上后,压紧气缸32的伸缩端伸长,驱动第一压紧臂33相对于铰接件34翻转,使第一压紧臂33朝下片体200方向翻转,使第一压紧臂33远离压紧气缸32的一端对下片体200内底面进行压紧,在第一支撑件2的配合下,实现下片体200的第一端压紧定位。Thus, in the initial state, the telescopic end of the
作为一些较佳实施方式,第二压紧组件6位于安装平台1靠近支撑压紧组件5的一端,第二压紧组件6包括翻转气缸61及第二压紧臂62,所述翻转气缸61竖直固定设置在安装平台1上,第二压紧臂62的一端与翻转气缸61转动连接,第二压紧臂62的另一端设置有用于对上片体100长度方向两端分别进行压紧的压紧件63。通过翻转气缸61可以驱动第二压紧臂62朝上片体100表面翻转,从而使第二压紧臂62上的两个压紧件63分别对上片体100长度方向两端分别进行压紧。As some preferred embodiments, the second
为了便于对第一支撑件2进行安装,本实施例在第一压紧组件3及第二压紧组件6之间的安装平台1上还固定设置有第三固定座7,第一支撑件2沿第三固定座7顶面间隔水平设置有多条。由此设置,通过水平设置的多条第一支撑件2,可以对下片体200底面稳定的予以支撑。In order to facilitate the installation of the
在本实施例中,上片体100和下片体200仅仅是在竖直方向进行定位夹紧,但水平方向并没有实施定位,会存在上片体100和下片体200装配后,存在水平错位的风险,导致后续焊接错位,零部件不符合焊接要求。In this embodiment, the
为此,参照附图7所示,本实施例在第一支撑件2底部还设置了定位销组件8,定位销组件8包括顶升气缸81、连接板82及定位杆83,所述顶升气缸81的固定端固定设置在第三固定座7底端,顶升气缸81的伸缩端竖直向上与连接板82固定连接,定位杆83至少设置有一条,其竖直固定设置在连接板82顶端,定位杆83穿过下片体200上的定位孔,并与上片体100内顶面相抵持,定位杆83顶端设置有定位柱831,用于和上片体100上的定位孔配合,定位柱831的直径小于定位杆83的直径。For this reason, as shown in accompanying drawing 7, present embodiment is also provided with
由此设置,下片体200在放置到第一支撑件2时,通过下片体200上的定位孔穿过定位杆83,当下片体200水平安装到第一支撑件2后,通过第一压紧组件3对下片体200第一端内底面进行压紧,此时定位装置55进入到下片体200中,将上片体100安装到上片体100上方,并通过第二支撑件4进行第一端内顶面支撑,此时,通过顶升气缸81驱动定位杆83向上移动,使定位杆83顶端的定位柱831穿过上片体100上的定位孔,在实现上片体100水平定位后,通过第二压紧组件6对上片体100进行压紧,定位装置55向下移动,对下片体200进行压紧的同时,对上片体100第二端内顶面支撑,此时,顶升气缸81驱动定位杆83向上移动,使定位杆83的顶端与上片体100内顶面进行抵持,从而避免二压紧组件对上片体100压紧力过载导致上片体100变形。In this way, when the
上述定位销组件8的设置,可以实现上片体100和下片体200水平方向定位,保证上片体100和下片体200在水平方向不发生相对位移,同时可以对上片体100中部进行支撑,避免二压紧组件对上片体100压紧力过载导致上片体100变形The setting of the above-mentioned
本实用新型的工作原理是:The working principle of the utility model is:
将下片体200在放置到第一支撑件2时,通过下片体200上的定位孔穿过定位杆83,当下片体200水平安装到第一支撑件2后,下片体200在水平方向进行定位,通过第一压紧组件3对下片体200第一端内底面进行压紧,此时定位装置55在平移气缸52的驱动下进入到下片体200中,将上片体100安装到上片体100上方,并通过第二支撑件4进行第一端内顶面支撑,此时,通过顶升气缸81驱动定位杆83向上移动,使定位杆83顶端的定位柱831穿过上片体100上的定位孔,实现上片体100水平定位,再通过第二压紧组件6对上片体100进行压紧,定位装置55向下移动,对下片体200进行压紧的同时,对上片体100第二端内顶面支撑,实现上片体100和下片体200在竖直方向上精定位,此时,顶升气缸81驱动定位杆83向上移动,使定位杆83的顶端与上片体100内顶面进行抵持,实现对上片体100中部进行支撑,从而将上片体100和下片体200在水平和竖直方向进行精准的定位夹持,保证上片体100和下片体200装配后具备精确的焊接位置。When the
以上所述仅为本实用新型的较佳实施方式而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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Effective date of registration: 20241212 Address after: 5 / F, building 1, 18 Xingguang Middle Road, Chengdu Economic and Technological Development Zone (Longquanyi District), Sichuan 610000 Patentee after: SICHUAN ZHONGXING AUTO PARTS CO.,LTD. Country or region after: China Address before: Room 17-014, Building 19, No. 99, Beijing North Road, Hanjiang Road Street, Zhangwan District, Shiyan City, Hubei Province 442000 Patentee before: Shiyan Dakang Machinery Technology Co.,Ltd. Country or region before: China |