CN218332909U

CN218332909U - Practical training platform for quick disassembly and assembly of workpieces

Info

Publication number: CN218332909U
Application number: CN202222684881.6U
Authority: CN
Inventors: 高超超; 费国标; 王宗伟; 徐峰
Original assignee: Wuhan Yijun Automation Technology Co ltd
Current assignee: Wuhan Yijun Automation Technology Co ltd
Priority date: 2022-10-12
Filing date: 2022-10-12
Publication date: 2023-01-17
Anticipated expiration: 2032-10-12

Abstract

The utility model provides a practical training platform for workpiece quick assembly and disassembly, which comprises an operation platform, wherein a plurality of assembly and disassembly stations are arranged on an operation panel of the operation platform, a plurality of torsion sensors are arranged on each assembly and disassembly station, an inner tooth piece or an outer tooth piece is arranged on an output shaft of each torsion sensor, and each assembly and disassembly station is detachably connected with a corresponding workpiece through the inner tooth piece and/or the outer tooth piece; the operating platform is provided with a display through a support, and the display is electrically connected with each torque sensor. The utility model discloses the torsion value size of tooth spare, outer tooth spare in accessible torque sensor real-time detection is individual, and the torsion value that each torque sensor acquireed is looked over in real time to student's accessible display, and the spanner resistance size that the reunion hand was experienced, the ability that training student that can be fine passes through ordinary spanner perception torsion size.

Description

Practical training platform for quick disassembly and assembly of workpieces

Technical Field

The utility model relates to a technical field of skill training equipment especially relates to a real standard platform for work piece quick assembly disassembly.

Background

The threaded connection is the most widely used fixed connection method in the assembly of electromechanical equipment, and the screwing quality of a threaded part is directly related to the performance and quality of a product. The control on the assembling tightness of the threaded connecting piece is strengthened, and the method plays an extremely important role in improving the quality of electromechanical products.

Threaded fasteners are generally classified into important fasteners and ordinary fasteners according to the degree of influence on the quality of products. For important fasteners, specific tightening methods and tightening degree requirements are specified in assembly process files, and are precisely controlled by using special tools and equipment such as torque wrenches, torque/angle wrenches, thread tightening machines and the like. While for the most common fasteners, tightening is required empirically by the assembler in accordance with the general rules of threaded fastener tightening torque.

For the staff with insufficient experience, particularly for the apprentice and the students, whether the screwing degree is proper or not is difficult to judge when the ordinary threaded fastener is screwed, and under-screwing or over-screwing is easy to cause. The lack of tightening of the threaded fastener can lead to untight sealing of a joint surface, oil, liquid, gas and the like leakage phenomena occur, and an assembly part is easy to loosen. Over-tightening of the threaded fastener can cause deformation of the assembly parts and damage of threads, reduce the connection strength, even lead the screw to be slippery or break the screw rod; in addition, learners are not familiar with the knowledge of bolts, nuts and wrenches with different specifications, and the bolts, the nuts and the wrenches with different specifications are easily matched, so that the disassembly and assembly efficiency of equipment is influenced, and workpieces are easily damaged.

Therefore, it is necessary to provide a practical training platform capable of training the ability of determining the degree of screw tightening of a student and the ability of recognizing the specification of a workpiece.

Disclosure of Invention

The utility model provides a real standard platform for work piece quick assembly disassembly has solved among the prior art not experienced personnel hardly judge whether proper of the degree of screwing up of oneself when screwing up ordinary threaded fastener, very easily causes to owe to screw up or cross the problem of screwing up.

The technical scheme of the utility model is realized like this:

a practical training platform for fast dismounting and mounting workpieces comprises an operation platform, wherein an operation panel of the operation platform is provided with a plurality of dismounting and mounting stations, each dismounting and mounting station is provided with a plurality of torsion sensors, an output shaft of each torsion sensor is provided with an inner tooth part or an outer tooth part, and each dismounting and mounting station is detachably connected with the corresponding workpiece through the inner tooth part and/or the outer tooth part; the operating platform is provided with a display through a support, and the display is electrically connected with each torque sensor.

The utility model discloses a set up a plurality of dismouting stations on the operation panel, and set up a plurality of torque sensor who installs interior tooth spare or outer tooth spare on every dismouting station, through interior tooth spare, outer tooth spare, the screw, nut and spanner are installed the workpiece mounting on the dismouting station that corresponds, and through torque sensor real-time detection each interior tooth spare, the torsion value size of outer tooth spare, the torsion value that each torque sensor acquireed is looked over in real time to student's accessible display, the spanner resistance size that the hand was experienced is reunited, training student that can be fine passes through the ability of ordinary spanner perception torsion size.

As the preferred scheme of the utility model, the side of the operation platform is provided with a plurality of drawers for accommodating screws, nuts, wrenches and workpieces of various different models and specifications, the inner tooth piece of each model and specification is matched with the screw and wrench of the corresponding specification, the outer tooth piece of each model and specification is matched with the nut and wrench of the corresponding specification, various parts and workpieces can be conveniently accommodated by arranging the drawers, and the cleanliness of the operation platform is improved; meanwhile, the cognitive abilities of the trainees to parts and workpieces of various types and specifications can be exercised.

As a preferred scheme of the present invention, the display is an industrial control display screen for displaying the real-time torque value obtained by each torque sensor and the standard torque value corresponding to the internal or external tooth member; the student installs the work piece on the interior tooth spare/outer tooth spare that corresponds the dismouting station through spanner, screw/nut, and the torsion value of current each interior tooth spare/outer tooth spare is looked over in real time to the accessible display, combines the spanner resistance size that the hand experienced, and the ability of training student through ordinary spanner perception torsion size that can be fine.

As the utility model discloses preferred scheme, operating panel is domatic for the slope, and this domatic inclination can design for between 15 ~ 45, makes things convenient for the student to carry out the installation of work piece, dismantlement training on operating panel more.

As the utility model discloses preferred scheme, at least one side of operation panel is equipped with the access door, is convenient for overhaul operation panel inside.

As the utility model discloses preferred scheme, the bottom of operation panel is equipped with a plurality of universal wheels of taking the locking subassembly, is convenient for instruct the removal of standard platform in fact, has promoted the portability of instructing the platform in fact.

As the preferable scheme of the utility model, a plurality of adjustable supporting legs are arranged at the bottom of the operating platform, when the practical training platform needs to be moved, the supporting legs can be folded up and supported and the operating platform can be moved through the universal wheels; after the practical training platform moves to the designated position, the supporting legs extend out to abut against the ground, the supporting stability of the operating platform is improved, and the load of the universal wheels is reduced.

Advantageous effects

Compared with the prior art, the beneficial effects of the utility model reside in that:

(1) The utility model discloses a set up a plurality of dismouting stations on the operation panel, and set up a plurality of torque sensor who installs interior tooth spare or outer tooth spare on every dismouting station, install the work piece on corresponding dismouting station through interior tooth spare, outer tooth spare, screw, nut and spanner, and detect the torsion value size of each interior tooth spare, outer tooth spare in real time through torque sensor, the student can look over the torsion value that each torque sensor obtained in real time through the display, the spanner resistance size that combines the hand to experience, the ability of the training student that can be fine perception torsion size through ordinary spanner;

(2) The utility model discloses an operating panel design of operation panel is domatic for the slope, makes things convenient for the student to carry out the installation of work piece, dismantlement training on operating panel more.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the description below are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a perspective view of a practical training platform for quick assembly and disassembly of workpieces according to the present invention;

fig. 2 is a top view of a practical training platform for quick assembly and disassembly of workpieces according to the present invention;

in the figure: 1. an operation table; 2. an operation panel; 3. a torque sensor; 4. an internal dental component; 5. an outer dental member; 6. a triangular workpiece; 7. a square workpiece; 8. a circular workpiece; 9. a support; 10. a display; 11. a drawer; 12. an access door; 13. a universal wheel; 14. support the feet.

Detailed Description

The technical solutions of the present invention will be described clearly and completely below with reference to embodiments of the present invention, and it should be understood that the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 and 2, the embodiment provides a practical training platform for fast dismounting and mounting a workpiece, which includes an operation platform 1, an operation panel 2 of the operation platform 1 is provided with 3 dismounting and mounting stations, each dismounting and mounting station is provided with a plurality of torque sensors 3 (the range is 0-1000n.m), an output shaft of each torque sensor 3 is provided with an inner tooth 4 (provided with an internal thread stud) or an outer tooth 5 (provided with an external thread stud), and each dismounting and mounting station is detachably connected with a corresponding workpiece through the inner tooth 4 and/or the outer tooth 5; the operating table 1 is provided with a display 10 through a bracket 9, and the display 10 is electrically connected with each torsion sensor 3.

This embodiment is through setting up a plurality of dismouting stations on operation panel 1, and set up a plurality of torque sensor 3 of installing interior tooth spare 4 or outer tooth spare 5 on every dismouting station, through interior tooth spare 4, outer tooth spare 5, the screw, the nut and spanner are installed the work piece on the dismouting station that corresponds, and detect in real time each interior tooth spare 4 through torque sensor 3, the torsion value size of outer tooth spare 5, the torsion value that each torque sensor 3 acquireed is looked over in real time to the student accessible display 10, the spanner resistance size that the hand was experienced, training student that can be fine passes through the ability of ordinary spanner perception torsion size.

As a preferable scheme of this embodiment, a plurality of drawers 11 are provided on a side surface of the console 1, and are used for receiving screws, nuts, wrenches and workpieces of various types and specifications, the inner tooth piece 4 of each type and specification is matched with the screws and wrenches of corresponding specifications, the outer tooth piece 5 of each type and specification is matched with the nuts and wrenches of corresponding specifications, and by providing the drawers 11, various parts and workpieces can be conveniently received, so that the cleanliness of the console 1 is improved; meanwhile, the cognitive abilities of the trainees to parts and workpieces of various types and specifications can be exercised.

In the embodiment, the first dismounting station is provided with 3 torsion sensors 3 for mounting the triangular workpiece 6; the second dismounting station is provided with 4 torsion sensors 3 for mounting a square workpiece 7; the third dismounting station is provided with 5 torsion sensors 3 for mounting a round workpiece 8; in the specific implementation process, the number of the dismounting stations, the mounting number of the torsion sensors 3 on each dismounting station, and the shape and the rule of the workpiece can be adjusted according to the actual conditions.

The screw, the nut, the inner tooth piece 4 and the outer tooth piece 5 all comprise specifications of M8, M10, M12, M14, M16 and the like;

the wrench comprises a torque wrench, a socket wrench, an open end wrench, a box end wrench and other common wrenches;

the workpieces collectively comprise 15 different specifications, namely:

a triangular workpiece with 8mm holes, a triangular workpiece with 10mm holes, a triangular workpiece with 12mm holes, a triangular workpiece with 14mm holes and a triangular workpiece with 16mm holes;

a square workpiece with 8mm holes, a square workpiece with 10mm holes, a square workpiece with 12mm holes, a square workpiece with 14mm holes and a square workpiece with 16mm holes;

circular workpieces with 8mm holes, circular workpieces with 10mm holes, circular workpieces with 12mm holes, circular workpieces with 14mm holes and circular workpieces with 16mm holes.

As a preferable scheme of this embodiment, the display 10 is an industrial control display screen, and is configured to display the real-time torque value obtained by each torque sensor 3 and the standard torque value corresponding to the internal tooth element 4 or the external tooth element 5; a student installs a workpiece on the inner tooth piece 4/the outer tooth piece 5 corresponding to the dismounting station through a wrench, a screw/a nut, can check the torque force value of each inner tooth piece 4/each outer tooth piece 5 through the display 10 in real time, and can well train the ability of the student to sense the torque force through a common wrench by combining the resistance of the wrench sensed by hands.

In a specific implementation process, a control button is arranged on the operating platform 1 and used for selecting a certain workpiece; the control buttons are not limited to physical buttons and virtual buttons integrated on an industrial control display screen, and workpieces can be selected in a remote control mode; the industrial control display screen can be internally provided with assessment software, and is provided with input equipment (such as a keyboard, a mouse and the like), output equipment (such as a printer and the like) and a storage hard disk, so that the functions of recording, storing, issuing a score table and the like of practical training data can be realized.

As a preferable scheme of this embodiment, the operation panel 2 is an inclined slope surface, an inclination angle of the slope surface may be designed to be between 15 ° and 45 °, in this embodiment, the inclination angle of the operation panel 2 is 30 °, which is more convenient for a student to perform mounting and dismounting training of a workpiece on the operation panel 2.

As a preferable scheme of the present embodiment, an access door 12 is disposed on a side surface of the operation table 1, so as to facilitate access to the inside of the operation table 1.

As the preferred scheme of this embodiment, the bottom of operation panel 1 is equipped with a plurality of universal wheels 13 of taking the locking subassembly, is convenient for instruct the removal of platform in fact, has promoted the portability of instructing the platform in fact.

As a preferable scheme of this embodiment, the bottom of the operation platform 1 is provided with 4 adjustable supporting legs 14, and when the practical training platform needs to be moved, the supporting legs 14 can be retracted to support and move the operation platform 1 through the universal wheels 13; after the practical training platform moves to the designated position, the supporting legs 14 are extended out to abut against the ground, so that the supporting stability of the operating platform 1 is improved, and the load of the universal wheels 13 is reduced.

The practical training platform of the embodiment is used as follows:

the workpiece to be installed can be selected through an industrial control display screen, a student takes the corresponding workpiece, screw, nut and wrench from the drawer 11 according to the workpiece parameters, installs the workpiece on the corresponding disassembly and assembly station through the wrench, screw and nut, then screws the screw and nut in sequence, compares the standard torque force value and real-time torque force value of each internal tooth element 4 and each external tooth element 5 displayed on the display 10 (the display 10 displays the standard torque force value and the real-time torque force value only in a training mode, displays the standard torque force value only in an examination mode, and displays the current actual torque force value after the examination is finished), and adjusts the torque force value of each screw and nut to be consistent with the corresponding standard torque force value; after training or examination is finished, corresponding workpieces, screws and nuts are sequentially dismounted from the dismounting stations, and all the workpieces, screws, nuts and wrenches are classified and placed in the drawer 11.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The practical training platform for the quick workpiece disassembly and assembly is characterized by comprising an operating platform (1), wherein a plurality of disassembly and assembly stations are arranged on an operating panel (2) of the operating platform (1), a plurality of torsion sensors (3) are mounted on each disassembly and assembly station, an inner tooth piece (4) or an outer tooth piece (5) is mounted on an output shaft of each torsion sensor (3), and each disassembly and assembly station is detachably connected with a corresponding workpiece through the inner tooth piece (4) and/or the outer tooth piece (5); a display (10) is installed on the operating platform (1) through a support (9), and the display (10) is electrically connected with each torsion sensor (3).

2. The practical training platform for the quick assembly and disassembly of the workpieces as claimed in claim 1, wherein a plurality of drawers (11) are arranged on the side surface of the operating platform (1) and used for accommodating screws, nuts, wrenches and workpieces of different models and specifications.

3. The practical training platform for the rapid disassembly and assembly of workpieces as claimed in claim 1, wherein the display (10) is an industrial control display screen for displaying the real-time torque values obtained by each torque sensor (3) and the standard torque values corresponding to the internal (4) or external (5) dental components.

4. The practical training platform for the quick assembly and disassembly of workpieces as claimed in claim 1, wherein the operation panel (2) is an inclined slope.

5. The practical training platform for the quick assembly and disassembly of workpieces as claimed in claim 1, characterized in that at least one side of the operating platform (1) is provided with an access door (12).

6. The practical training platform for the quick assembly and disassembly of workpieces as claimed in claim 1, wherein the bottom of the operation platform (1) is provided with a plurality of universal wheels (13) with locking assemblies.

7. The practical training platform for the quick assembly and disassembly of workpieces as claimed in claim 1, wherein the bottom of the operating platform (1) is provided with a plurality of adjustable supporting feet (14).