CN210136596U - Use real standard equipment of bolt simulation car assembly self-checking training - Google Patents
Use real standard equipment of bolt simulation car assembly self-checking training Download PDFInfo
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- CN210136596U CN210136596U CN201920201313.1U CN201920201313U CN210136596U CN 210136596 U CN210136596 U CN 210136596U CN 201920201313 U CN201920201313 U CN 201920201313U CN 210136596 U CN210136596 U CN 210136596U
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Abstract
The utility model relates to an use real standard equipment of bolt simulation car assembly self-detection training, including the training platform, including light, integral type computer storage rack, LED lamp integrated board, LED lamp detection switch, light switch and fix electronic rifle storage rack, the different model sleeve storage racks in training platform both sides on the training platform, still include through low pressure circuit line and LED lamp integrated board, LED lamp detection switch connect the training board assembly that forms a complete low-voltage circuit in order to be used for the bolt assembly training, the training board assembly is installed on the training platform with dismantled and assembled mode. The utility model detects the bolt assembling quality by the corresponding indicator light on the LED lamp integrated board; the utility model discloses the effectual car bolt assembly operating skill with current car enterprise to intelligent mode realizes that oneself detects, and technical ability promotes the direction more accurate, has promoted its operating skill.
Description
Technical Field
The utility model relates to a student's skill training field specifically is an use bolt simulation car assembly self-detection training equipment and method.
Background
When carrying out skill training to staff, automobile manufacturing enterprise generally directly accomplishes the training in the car material object, nevertheless because of the relative area that occupies of car material object is big, and is small in quantity, train staff and can't know whole part comprehensively, and the training effect is not obvious, and training target pertinence is not strong.
For intelligent assembly and intelligent detection of bolt screwing and accessory installation special for whole automobile assembly and adjustment of automobile enterprises, most of the existing automobile manufacturers only have traditional training equipment, and for bolt assembly quality and detection, detection and judgment are carried out only through observation or experience, so that errors are easy to occur; for modern automobile enterprises, with the rapid development of the automobile industry, the traditional method of detecting and judging by observation or experience cannot meet the production requirements.
Disclosure of Invention
In order to avoid or solve the technical problem, the utility model provides an use bolt simulation car assembly self-checking training equipment. Through student's self-detection and correction of the training engineer, satisfy the student who accords with enterprise's production needs, and the process of training satisfies when the installation quality in the time of stipulating, cultivates the consciousness in the aspect of staff's safety intention, human-machine engineering.
The utility model discloses the technical problem that will solve adopts following technical scheme to realize:
a real training device for simulating automobile assembly self-detection training by using bolts comprises a training table, wherein the training table comprises a lighting lamp, an integrated computer storage rack, an LED lamp integrated board, an LED lamp detection switch, a lighting lamp switch, an electric gun storage rack and sleeve storage racks of different types, wherein the electric gun storage rack and the sleeve storage racks are fixed on two sides of the training table;
the training bench still includes and is connected the training board assembly that forms a complete low-voltage circuit in order to be used for bolt assembly training through low-voltage circuit line and LED lamp integrated board, LED lamp detection switch, the training board assembly is installed at the training bench with dismantled and assembled mode.
The utility model discloses a further improvement, training board assembly includes apron, preset nut plate, the bottom plate that links together with dismantled and assembled mode, wherein be provided with the training screw hole on the apron, preset nut plate is last to embed to have and to preset the nut, is provided with on the bottom plate through low voltage circuit line and LED lamp integrated board, LED lamp detection switch and is connected the contact switch subassembly that forms a low voltage circuit.
The utility model discloses a further improvement, contact switch subassembly is including revolving the bonding lug of twisting the contact switch on the bottom plate, with the contact switch laminating, contact switch one side on the contact switch is towards the top.
The utility model discloses a further improvement, training screw hole, preset nut, contact switch subassembly one-to-one in vertical direction.
The utility model discloses a further improvement, it is provided with the adjusting shim who is used for adjusting clearance between two boards to preset between nut plate and the bottom plate.
The utility model discloses a further improvement, the filter plate is installed to the front end of LED lamp integrated board.
A training method for simulating an automobile assembly self-detection training device by using a bolt comprises a bolt training method and an accessory installation training method, wherein a student selects one of the methods to perform operation training, and the method comprises the following specific steps:
the bolt training method comprises the following steps:
1) taking a plurality of bolts, and checking the quantity and the quality;
2) firstly, a bolt is placed in a sleeve at the front end of an electric gun;
3) starting an electric gun switch, and screwing a bolt in a training threaded hole on the cover plate;
4) the rest bolts are sequentially arranged on the cover plate in the same method;
5) under the condition that the normal bolt is installed, the lower end part of the bolt can completely abut against the contact type contact switch 11, so that a low-voltage circuit formed by the contact type contact switch assembly, the LED lamp integrated plate, the LED lamp detection switch and the low-voltage circuit line forms a complete loop;
6) according to the detection judgment basis in the step 5), turning on an LED lamp detection switch, observing the display condition of a corresponding indicator lamp on the LED lamp integration plate, detecting the installation quality of the corresponding bolt, wherein the corresponding indicator lamp is qualified if the corresponding indicator lamp is on, and the corresponding indicator lamp is not qualified if the corresponding indicator lamp is not on; the student needs to practice the left hand and the right hand in place;
the accessory installation training method comprises the following steps:
1) taking a porous accessory, and checking whether the appearance is defective;
2) taking bolts with the number corresponding to the number of the holes of the multi-hole accessory, and checking the number and the quality;
3) placing a bolt in a sleeve at the front end of the electric gun;
4) a bolt at the front end of the electric gun passes through a threaded hole on the porous accessory and is translated to be above a training threaded hole 4a on the cover plate;
5) starting an electric gun switch to enable the bolt to be screwed into a half of the thread;
6) the rest bolts are sequentially and correspondingly screwed on the cover plate through the rest threaded holes of the porous accessory, and then the first bolt is completely screwed;
7) under the condition that the normal bolt is installed, the lower end part of the bolt can completely abut against the contact type contact switch, so that a low-voltage circuit formed by the contact type contact switch assembly, the LED lamp integrated board, the LED lamp detection switch and the low-voltage circuit line forms a complete loop;
8) according to the detection judgment basis of the step 7), turning on an LED lamp detection switch, observing the condition displayed by a corresponding indicator lamp on the LED lamp integration plate, detecting the installation quality of the corresponding bolt, wherein the corresponding indicator lamp is qualified if the corresponding indicator lamp is on, and the corresponding indicator lamp is not qualified if the corresponding indicator lamp is not on; the student needs to practice both the left hand and the right hand in place.
Furthermore, before training, the gap between the preset nut plate and the bottom plate is adjusted through the adjusting gasket, so that when the bolt is completely screwed into the training threaded hole, the end position of the bolt can completely abut against the contact switch on the contact type contact switch.
The utility model has the advantages that:
the utility model discloses a bolt through the screw in supports and closes contact switch subassembly, makes contact switch 11 in the contact switch subassembly open, forms a complete closed circuit to correspond the pilot lamp on the LED lamp integrated board and light the condition and detect bolt assembly quality; the utility model discloses the effectual car bolt assembly operating skill with current car enterprise to intelligent mode realizes that oneself detects, and technical ability promotes the direction more accurate, has promoted its operating skill.
Drawings
The invention will be further described with reference to the following figures and examples:
fig. 1 is a schematic perspective view of an intelligent training platform for automobile bolt assembly in the embodiment of the present invention;
FIG. 2 is an exploded view of a training board assembly according to an embodiment of the present invention;
FIG. 3 is a top view of an embodiment of the training plate assembly of the present invention;
FIG. 4 is a schematic sectional view A-A of FIG. 3;
fig. 5 is a top view of a cover plate in an embodiment of the present invention;
FIG. 6 is a schematic sectional view B-B of FIG. 5;
FIG. 7 is a schematic cross-sectional view of C-C of FIG. 5;
FIG. 8 is a top view of an embodiment of the present invention showing a pre-nut plate;
FIG. 9 is a schematic cross-sectional view of D-D of FIG. 8;
fig. 10 is a top view of a bottom plate in an embodiment of the invention;
FIG. 11 is a schematic cross-sectional view E-E of FIG. 10;
FIG. 12 is a schematic view of a four-hole fitting according to an embodiment of the present invention;
fig. 13 is a schematic structural view of a five-hole accessory according to an embodiment of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement purposes and effects of the present invention easy to understand, the present invention will be further explained with reference to the accompanying drawings and embodiments.
As shown in fig. 1 to 13, an use real standard equipment of bolt simulation car assembly self-checking training, including training platform 1, training platform 1 is including setting up backup plate 2 in training platform 1 top rear side, setting up at training platform 1 below and be used for depositing required part magazine, instrument, frock and the baffle 3 of auxiliary material when training, training platform 1 overall structure all adopts 0 x 40 aluminium alloy to make, just the hookup location between training platform 1 and the backup plate 2, the hookup location between training platform 1 and the baffle 3 correspond drilling respectively to fasten or fasten with supporting corner fittings through elastic fastener.
The backup plate 2 comprises an illuminating lamp 14, an integrated computer storage rack 15, an LED lamp integration plate 16, an LED lamp detection switch 17, an illuminating lamp switch 18, electric gun storage racks 19 fixed on two sides of the training platform 1 and sleeve storage racks 20 of different types; specifically, the electric gun storage rack 19 and the sleeve storage racks 20 of different models are installed on the left side and the right side of the training platform 1 in a welding mode.
The illuminating lamp 14 is arranged at the upper end of the backup plate 2, the lamp head of the illuminating lamp 14 faces downwards to the table top of the training table 1 and is used for providing light for a student to perform bolt assembly training; integral type computer storage rack 15, LED lamp integrated board 16 set gradually in the below position of light 14, LED lamp detection switch 17, light switch 18 set gradually in the right side position of LED lamp integrated board 16, wherein integral type computer storage rack 15 is used for placing the integral type computer, provides online training course for the student.
Training platform 1 is last still to include to be connected the training board assembly that forms a low-voltage circuit in order to be used for bolt assembly training through low-voltage circuit line and LED lamp integrated board 16, LED lamp detection switch 17, training board assembly is installed on training platform 1 with dismantled and assembled mode, specifically, training board assembly passes through set screw and installs on training platform 1.
The training plate assembly comprises a cover plate 4, a preset nut plate 5 and a bottom plate 6 which are detachably connected together, and specifically, the three plates are connected through a connecting mode of a process bolt 8 and a matched process nut 9; and a process threaded hole 7 matched with a process bolt 8 is arranged between the three plates; wherein the cover plate 4 is provided with training threaded holes 4a, the training threaded holes 4a on the cover plate 4 are distributed in an arrangement of 8 rows by 8 columns in this embodiment, there are 64 training threaded holes 4a in total, it should be noted that the number of the training threaded holes 4a in the present invention is not fixed, and the number of the training threaded holes 4a varies according to the size of the cover plate 4; the preset nut plate 5 is internally provided with preset nuts 10, specifically, the upper end face of the preset nut plate 5 is provided with hexagonal counter bores 5a with the same number as 64 training threaded holes 4a, the preset nuts 10 are correspondingly installed in the corresponding hexagonal counter bores 5a, the nut flanges of the preset nuts 10 face upwards, and the preset nuts 10 are used for being matched with training bolts; the base plate 6 is provided with a contact switch assembly which is connected with the LED lamp integrated board 16 and the LED lamp detection switch 17 through low-voltage circuit lines to form a complete low-voltage circuit, specifically, the base plate 6 is also provided with screwing holes 6a with the same number as 64 training threaded holes 4a, and each screwing hole 6a is internally provided with one contact switch assembly in a screwing manner.
The contact switch assembly comprises a contact switch 11 screwed in the screwing hole 6a on the bottom plate 6 and an iron sheet 12 attached to the contact switch 11, wherein one side of the contact switch on the contact switch 11 faces upwards, and is convenient to abut against a training bolt.
It should be noted that the LED lamp integration board 16 includes indicator lamps, and the number of the indicator lamps is the same as the number of the 64 training threaded holes 4a, and the indicator lamps are distributed in a one-to-one correspondence; the LED lamp detection switch 17 includes a low voltage power supply and a low voltage power supply switch, and the low voltage circuit is specifically a 12V circuit in this embodiment.
The cover plate 4 is of an inverted open box-shaped structure, extending edges are correspondingly arranged on the left side and the right side of the bottom of the cover plate 4, and mounting threaded holes are drilled in the extending edges and are used for being connected with the training table 1 through fixing screws; in addition, the upper end surface of the cover plate 4 is an inclined surface, which is designed according to human engineering, and is designed to make trainees train in a comfortable posture and not easy to fatigue.
The training threaded holes 4a, the preset nuts 10 and the contact type contact switch assemblies are in one-to-one correspondence in the vertical direction. After the training bolt is screwed in, the lower end part of the training bolt can abut against the contact type contact switch 11 in the contact type contact switch assembly.
An adjusting gasket 13 for adjusting the gap between the two plates is arranged between the preset nut plate 5 and the bottom plate 6. Specifically, the adjusting shims 13 in this embodiment are hollow cylindrical structures, and are provided with a plurality of adjusting shims, the specific number of adjusting shims is the same as the number of the process threaded holes 7, each adjusting shim 13 is provided at a corresponding process threaded hole, and the axis of each adjusting shim 13 coincides with the axis of the corresponding process threaded hole 7.
Further, the preset nut plate 5 and the bottom plate 6 are thick bakelite plates respectively, and the thicknesses of the preset nut plates and the bottom plate are 9 mm.
A filter plate 161 is further installed at the front end of the LED lamp integrated board 16.
In the embodiment, taking M8 bolt, M6 bolt training, four-hole accessory 21 and five-hole accessory 22 as examples, a student selects one of the accessories to carry out operation training, and the specific steps are as follows:
m8 bolt training method:
1) taking a plurality of M8 bolts, and checking the quantity and the quality;
2) taking an electric gun from an electric gun storage rack 19, taking sleeves with corresponding models from sleeve racks 20 with different models, and installing the sleeves at the front end of the electric gun;
3) firstly, adjusting an M8 bolt in the palm center to the finger tip;
4) the M8 bolt on the fingertip is placed in a sleeve at the front end of the electric gun;
5) translating the M8 bolt and the electric gun to a position right above the bolt hole 4a on the cover plate 4;
6) starting an electric gun switch, and screwing an M8 bolt into a training threaded hole 4a on the cover plate 4;
7) the same method is used for sequentially mounting the rest M8 bolts on the cover plate 4;
8) under the condition that the normal bolt is installed, the lower end part of the M8 bolt can completely abut against the contact type contact switch 11, so that a low-voltage circuit formed by the contact type contact switch assembly, the LED lamp integrated board 16, the LED lamp detection switch 17 and the low-voltage circuit line forms a closed loop;
9) according to the detection judgment basis in the step 8), turning on an LED lamp detection switch 17, observing the display condition of a corresponding indicator lamp on an LED lamp integration plate 16, detecting the installation quality of the corresponding M8 bolt, wherein the corresponding indicator lamp is qualified when the corresponding indicator lamp is on, and the corresponding indicator lamp is not qualified when the corresponding indicator lamp is not on;
10) correspondingly placing the electric guns and the detached sleeves on an electric gun storage rack 19 and sleeve storage racks 20 of different models;
11) performing assembly training on the M6 bolt according to the operations 1) to 10) above;
12) according to the actual training requirement, the student needs to practice the left hand and the right hand in place.
The four-hole accessory 21 installation training method comprises the following steps:
1) taking a four-hole accessory 21, and checking whether the appearance is defective;
2) taking bolts with the number corresponding to the number of the 21 holes of the four-hole accessory, and checking the number and the quality;
3) taking an electric gun from an electric gun storage rack 19, taking sleeves with corresponding models from sleeve racks 20 with different models, and installing the sleeves at the front end of the electric gun;
4) placing a bolt in a sleeve at the front end of the electric gun;
5) a bolt at the front end of the electric gun passes through a threaded hole 21a on the four-hole accessory 21 and is translated to a position right above a training threaded hole 4a on the cover plate 4;
6) starting an electric gun switch to enable a first bolt to be screwed into a half of the thread;
7) the rest bolts are sequentially screwed on the cover plate 4 correspondingly through the rest threaded holes 21a of the four-hole accessory 21, and then the first bolt is completely screwed;
8) under the condition that the normal bolt is installed, the lower end part of the bolt can completely abut against the contact type contact switch 11, so that a low-voltage circuit formed by the contact type contact switch assembly, the LED lamp integrated board 16, the LED lamp detection switch 17 and the low-voltage circuit line forms a closed loop;
9) according to the detection judgment basis in the step 8), turning on an LED lamp detection switch 17, observing the display condition of a corresponding indicator lamp on an LED lamp integration plate 16, detecting the installation quality of the corresponding bolt, judging that the corresponding indicator lamp is qualified if the corresponding indicator lamp is on, and judging that the corresponding indicator lamp is not on if the corresponding indicator lamp is not on;
10) correspondingly placing the electric guns and the detached sleeves on an electric gun storage rack 19 and sleeve storage racks 20 of different models;
11) performing installation training on the five-hole accessory 22 according to the operations 1) to 10) above;
12) according to the actual training requirement, the student needs to practice the left hand and the right hand in place.
The utility model discloses except can carrying out bolt assembly training and annex installation training, can also test, the test link:
and after the trainees finish training according to corresponding training subjects in corresponding time, the trainees are instructed to carry out a testing link of the operation skills, and the trainees feed back the training items according to the actual operation effects of the trainees. The training is finished.
However, before any training is performed, it is necessary to adjust the gap between the pre-nut plate 5 and the bottom plate 6 by the adjustment washer 13 so that the end position of the bolt can completely abut against the contact switch on the contact switch 11 when the bolt is completely screwed into the training screw hole 4 a.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and what is described in the specification are the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the present invention, and these changes and modifications are intended to fall within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides an use real standard equipment of bolt simulation car assembly self-checking training, includes training platform (1), its characterized in that: the training table (1) comprises an illuminating lamp (14), an integrated computer storage rack (15), an LED lamp integrated board (16), an LED lamp detection switch (17), an illuminating lamp switch (18), electric gun storage racks (19) fixed on two sides of the training table (1) and sleeve storage racks (20) of different types;
still include on training platform (1) to be connected through low voltage circuit line and LED lamp integrated board (16), LED lamp detect switch (17) and form a low voltage circuit in order to be used for the training board assembly of bolt assembly training, the training board assembly is installed on training platform (1) with dismantled and assembled mode.
2. The practical training equipment for the self-detection training of the bolt-simulated automobile assembly according to claim 1, characterized in that: the training plate assembly comprises a cover plate (4), a preset nut plate (5) and a bottom plate (6) which are detachably connected together, wherein a training threaded hole (4a) is formed in the cover plate (4), a preset nut (10) is arranged in the preset nut plate (5), and a contact type contact switch assembly which is connected with an LED lamp integrated plate (16) and an LED lamp detection switch (17) through low-voltage circuit lines to form a complete low-voltage circuit is arranged on the bottom plate (6).
3. The practical training equipment for the self-detection training of the bolt-simulated automobile assembly according to claim 2, characterized in that: the contact type contact switch assembly comprises a contact type contact switch (11) screwed on the bottom plate (6) and a bonding sheet (12) attached to the contact type contact switch (11), wherein one side of the contact type contact switch on the contact type contact switch (11) faces upwards.
4. The practical training equipment for the self-detection training of the bolt-simulated automobile assembly according to claim 2, characterized in that: the training threaded holes (4a), the preset nuts (10) and the contact type contact switch assemblies are in one-to-one correspondence from top to bottom.
5. The practical training equipment for the self-detection training of the bolt-simulated automobile assembly according to claim 2, characterized in that: an adjusting gasket (13) for adjusting the gap between the two plates is arranged between the preset nut plate (5) and the bottom plate (6).
6. The practical training equipment for the self-detection training of the bolt-simulated automobile assembly according to claim 1, characterized in that: the front end of the LED lamp integrated plate (16) is provided with a filter plate (161).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920201313.1U CN210136596U (en) | 2019-02-15 | 2019-02-15 | Use real standard equipment of bolt simulation car assembly self-checking training |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920201313.1U CN210136596U (en) | 2019-02-15 | 2019-02-15 | Use real standard equipment of bolt simulation car assembly self-checking training |
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| CN210136596U true CN210136596U (en) | 2020-03-10 |
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| CN201920201313.1U Active CN210136596U (en) | 2019-02-15 | 2019-02-15 | Use real standard equipment of bolt simulation car assembly self-checking training |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109727506A (en) * | 2019-02-15 | 2019-05-07 | 芜湖信诺教育设备有限公司 | It is a kind of self to detect training real training equipment and method using bolt simulation automobile assembling |
-
2019
- 2019-02-15 CN CN201920201313.1U patent/CN210136596U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109727506A (en) * | 2019-02-15 | 2019-05-07 | 芜湖信诺教育设备有限公司 | It is a kind of self to detect training real training equipment and method using bolt simulation automobile assembling |
| CN109727506B (en) * | 2019-02-15 | 2024-06-25 | 芜湖信诺教育设备有限公司 | Self-detection training practical training equipment and method for simulating automobile assembly by using bolts |
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