CN218325298U - Flange assembly of compressor, compressor and air conditioner - Google Patents

Flange assembly of compressor, compressor and air conditioner Download PDF

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Publication number
CN218325298U
CN218325298U CN202222581358.0U CN202222581358U CN218325298U CN 218325298 U CN218325298 U CN 218325298U CN 202222581358 U CN202222581358 U CN 202222581358U CN 218325298 U CN218325298 U CN 218325298U
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oil
flange
area
hole
compressor
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黄纯浚
王珺
孙成龙
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Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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Abstract

The utility model provides a flange subassembly, compressor and air conditioner of compressor, the flange subassembly includes: flange and fender oil structure, the flange includes first axial terminal surface and second axial terminal surface, is provided with the follow on the flange respectively first axial terminal surface runs through to the first flow through hole of second axial terminal surface, first flow through hole can allow refrigerant and oil from the flange second axial terminal surface flows extremely first axial terminal surface, first exhaust hole are used for the exhaust, and first flow through hole is located the radial outside of first exhaust hole, and the one end and flange joint, the other end of keeping off oil structure stretch out towards the direction of first flow through hole, keep off oil structure can shelter from the refrigerant that first flow through hole flows out and the mixture of oil when the compressor is stood to start. According to the utility model discloses can solve the low temperature and stew when starting the refrigeration oil outflow and lead to the problem of scarce oil, avoid pump body part to appear lacking oil phenomenon, guarantee its operational reliability, improve performance and noise level.

Description

Flange assembly of compressor, compressor and air conditioner
Technical Field
The utility model relates to a compressor technical field, concretely relates to flange subassembly, compressor and air conditioner of compressor.
Background
The rolling rotor compressor mainly comprises a pump body and a motor. Wherein, pump body subassembly mainly includes cylinder, bent axle, roller, gleitbretter and upper and lower flange, pump body bent axle and electric motor rotor interference fit, and gleitbretter R shape terminal surface supports at roller excircle surface with line contact's mode under the effect of spring force and the interior backpressure of shell to divide into the suction chamber and the compression chamber of two crescent with the inside volume that cylinder and roller are constituteed. The working principle is that the crankshaft periodically rotates under the action of the driving force of the motor, and the eccentric structure drives the roller to synchronously rotate eccentrically, so as to drive the sliding sheet to do radial reciprocating motion in the sliding sheet groove of the air cylinder, so that the volumes of the air suction cavity and the compression cavity are changed along with the change of the volumes of the air suction cavity and the compression cavity, and the periodic air suction, compression and exhaust processes of the compressor are realized.
Under the condition of low-temperature standing, a large amount of liquid-phase refrigerant is mixed in an oil pool at the bottom of the compressor, and when the compressor is started, the refrigerant in the oil pool carries a large amount of oil bodies to move towards the upper cavity of the shell under the action of the temperature rise process and the pressure difference inside the shell, so that the large amount of oil bodies enter a system pipeline through a compressor exhaust pipe, oil shortage inside the compressor and the oil film system difference of a pump body assembly are caused, a normal oil film cannot be formed, parts are subjected to dry grinding to generate abnormal mechanical wear, the performance of the compressor is reduced, and the reliability of the parts is influenced. In addition, when the mechanical friction is increased when the parts are in an oil-starved state, abnormal noise is also generated. Meanwhile, the oil body entering the system management is remained in the heat exchange pipeline, so that the heat exchange efficiency is reduced.
Because there is the cryogenic oil that stews when starting along with the refrigerant that the pump body subassembly of the rotor compressor among the prior art has low temperature to flow into the epicoele through waist type hole, leads to technical problem such as lack of oil, consequently the utility model discloses research and design flange subassembly, compressor and the air conditioner of a compressor.
SUMMERY OF THE UTILITY MODEL
Therefore, the to-be-solved technical problem of the utility model lies in overcoming the pump body subassembly of the rotor compressor among the prior art and having the low temperature refrigeration oil and flow into the epicoele through waist type hole along with the refrigerant when starting still, lead to the defect of lack of oil to a flange subassembly, compressor and the air conditioner of compressor are provided.
In order to solve the above problem, the utility model provides a flange assembly of compressor, it includes:
flange and fender oil structure, the flange includes first axial terminal surface and second axial terminal surface, be provided with the follow on the flange respectively first axial terminal surface runs through to the first flow through hole of second axial terminal surface, first flow through hole can allow refrigerant and oil to follow the flange second axial terminal surface flows extremely first axial terminal surface, still be provided with on the flange and be used for carminative first exhaust hole, just first flow through hole is located the radial outside of first exhaust hole, keep off oil structure's one end with flange joint, the other end towards stretch out first flow through hole's direction, just it can be right when the compressor start of stewing to keep off oil structure the refrigerant that first flow through hole flows and the mixture of oil shelter from.
In some embodiments, the oil blocking structure is in the form of an oil blocking sheet, and includes a connection portion and an oil blocking portion, one end of the connection portion is connected to the flange, the other end of the connection portion is connected to one end of the oil blocking portion, and the oil blocking portion is opposite to the first flow through hole.
In some embodiments, a projected area of the oil blocking portion is larger than a projected area of the first flow through hole in a projected plane in the axial direction.
In some embodiments, the oil blocking portion includes a flat plate structure and a bent region, the bent region is a bent structure, and one end of the flat region is connected to the connecting portion and the other end of the flat region is connected to the bent region, that is, the bent region is connected to a free end of the flat region, and the bent region is bent toward the direction of the first flow through hole.
In some embodiments, the connecting portion includes a connecting main body and a first hinge portion, the first hinge portion is disposed on the connecting main body, a hollow area is disposed inside the flange, a second hinge portion is disposed at the hollow area, a part of the connecting main body extends into the hollow area, and the first hinge portion and the second hinge portion form a hinge so that the oil blocking portion can rotate around the first hinge portion.
In some embodiments, the first hinge portion is a hinge groove formed on the connecting body, and the second hinge portion is a hinge head protruding from an edge of the hollow area, and the hinge head is snapped into the hinge groove.
In some embodiments, the hinge groove is a cambered groove with a diameter D2, the hinge head is a cambered structure with a diameter D1, and D1/D2 satisfies: 0.98 were woven into D1/D2<1.
In some embodiments, a lower limit structure is further disposed on the lower end surface of the connecting body, an upper limit structure is further disposed on the upper end surface of the connecting body, the hinge joint portion is a protruding portion which is disposed on the lower end surface of the hollow area and protrudes upward, the hinge joint portion is connected with the radial inner peripheral wall of the flange, a third limit structure is further protruded downward on the upper end surface of the hollow area, when the oil blocking structure rotates around the second hinge joint portion, the lower limit structure can abut against the lower end surface of the hollow area to form a lower limit, and the upper limit structure can abut against the third limit structure to form an upper limit when the oil blocking structure rotates to another position.
In some embodiments, when the oil deflector portion includes a planar region and a curved region, and when the oil deflector structure is rotated to the lower limit structure abutting a lower end surface of the hollowed-out region, the planar region of the oil deflector portion is parallel to a horizontal plane direction; when the oil blocking structure rotates to the upper limit structure and is abutted against the third limit structure, the plane area of the oil blocking part inclines downwards and forms a maximum included angle theta with the horizontal plane, and the theta is more than 0 and less than 90 degrees.
In some embodiments, θ satisfies: theta is less than or equal to 50 degrees; when the oil blocking structure rotates to the position where the upper limiting structure abuts against the third limiting structure, the oil blocking structure is in the maximum inclined state, the projection area of the plane area in the axial plane is S1, the projection area of the first flow through hole in the axial plane is S2, and S1 & gt S2 is satisfied.
In some embodiments, the flange includes a first flange portion and a second flange portion, the first flange portion is attached to the second flange portion, and at a position relatively close to the radial inner peripheral wall of the flange, a first hollow portion is formed by a recess on an end surface of the first flange portion connected to the second flange portion, a second hollow portion is formed by a recess on an end surface of the second flange portion connected to the first flange portion, and the first hollow portion and the second hollow portion are spliced to form the hollow area.
In some embodiments, the first flange portion is an upper flange portion, the second flange portion is a lower flange portion, the third limiting structure is a structure that is disposed on the upper flange portion and protrudes downward, the second hinge portion is a structure that is disposed on the lower flange portion and protrudes upward, and the third limiting structure is disposed opposite to the second hinge portion.
In some embodiments, the first axial end surface is on the first flange portion, the second axial end surface is on the second flange portion, the first flow through hole extends through from the first flange portion to the second flange portion, and the first vent hole extends through the second flange portion; and an exhaust valve assembly is arranged at the first exhaust hole.
In some embodiments, in a plane of projection of the axial direction; the first flow through hole is a kidney-shaped hole; the oil blocking structure is processed by an oleophobic material, or the surface of the oil blocking structure is subjected to surface treatment by the oleophobic material to form an oil blocking layer.
The utility model also provides a compressor, it includes preceding arbitrary the flange subassembly of compressor, still include the cylinder, the flange set up in on the axial terminal surface of cylinder, be provided with second flow hole and second exhaust hole on the cylinder, second flow hole with first flow hole sets up relatively, the second exhaust hole with first exhaust hole sets up relatively.
The utility model also provides an air conditioner, it includes aforementioned compressor.
The utility model provides a pair of flange subassembly, compressor and air conditioner utensil of compressor have following beneficial effect:
1. the utility model discloses a keep off oily structure (fender oil piece) that sets up on the flange, its orientation towards first-class through-hole stretches out, can shelter from the refrigerant that first-class through-hole flows and oily mixture when the static start-up of compressor through keeping off oily structure, thereby can be effectively to the refrigeration oil when especially the compressor low temperature is stood and is started sheltering from effectively, prevent that this kind of starting condition under the refrigeration oil from getting into the epicoele and leading to the condition of scarce oil along with the refrigerant through waist type hole (first-class through-hole), the problem that the refrigeration oil flows and leads to scarce oil when solving the low temperature and stewing and starting, avoid pump body part to appear scarce oil phenomenon, guarantee its operational reliability, improve performance and noise level. The utility model discloses further through the oil blocking piece structural design of coupling part and oil blocking part, make the coupling part can be used for on will blocking the oil blocking part whole fixed flange, it is relative with the coupling part connection and stretch out to first-class through-hole to block the oil gas, can block oil gas effectively through the structure of blocking the oil part, retrieve oil, prevent to discharge; the oil retaining structure of the utility model is arranged on the flange, thus not occupying the volume of the lower cavity of the motor and not causing exhaust pulsation; the oil blocking area can be increased, the oil-gas separation rate is improved, and the structural strength is high;
2. the utility model discloses still connect through the articulated mode between fender oil structure and the flange for keep off the oil part and can rotate certain angle range around articulated portion when receiving the impact of oil-gas mixture, can effectively form the cushioning effect, block oil gas, can also improve the life of keeping off the oil structure when improving oil-gas separation rate; the movement range of the oil blocking structure can be limited through the matching effect of the limiting structures, so that the oil blocking structure can move upwards to the maximum angle and can only move to be parallel to the horizontal direction, the structure can increase the oil-gas blocking area, the oil blocking efficiency is prevented from being reduced due to upward tilting, and the oil-gas separation rate is further increased; the utility model discloses still carry out the scope through a plurality of relevant parameters to keeping off oily structure and prescribe a limit to, can effectively improve its processing technology nature, reliability and oil return effect.
Drawings
FIG. 1 is a cross-sectional view of a compressor pump block assembly of the background art;
FIG. 1-1 is a view of the pump body of FIG. 1 with the upper and lower flanges removed;
FIG. 2 is a cross-sectional block diagram (at rest) of the upper flange assembly of the present invention;
FIG. 2-1 is a block diagram of the upper flange assembly of FIG. 2 in a resting state;
2-2 are structural views of the upper flange assembly of FIG. 2 in an operational state;
FIG. 3 is a cross-sectional structural view of the upper flange of the present invention;
FIG. 3-1 is an enlarged partial cross-sectional view of the upper flange of FIG. 3;
FIG. 4-1 is a front sectional structural view of the oil retaining structure (oil retaining sheet) of the present invention;
fig. 4-2 is a top view structural view of the oil retaining structure (oil retaining sheet) of the present invention;
fig. 5 is an alternative embodiment of the present invention: oil deflector cross-sectional view (oblique transition);
figure 6 is a graph comparing the compressor oil circulation rate level of the preferred embodiment of the present invention with that of the conventional scheme;
figure 7 is a graph comparing the performance level of the compressor of the preferred embodiment of the present invention with that of the conventional scheme;
figure 8 is a graph comparing the noise level of the compressor according to the preferred embodiment of the present invention with that of the compressor according to the conventional solution.
The reference numbers are given as:
1. a flange; 11. a first axial end face; 12. a second axial end face; 13. a first flow through hole; 14. a first exhaust port; 15. a hollowed-out area; 151. a first hollow-out section; 152. a second hollowed-out portion; 16. a second hinge portion; 17. a third limiting structure; 18. a first flange portion; 19. a second flange portion; 2. an oil retaining structure; 21. a connecting portion; 211. a connecting body; 212. a first hinge portion; 213. a lower limit structure; 214. an upper limiting structure; 22. an oil retaining portion; 221. a planar region; 222. a bending region; 5. a cylinder; 51. a second flow through hole; 52. a second vent hole; 53. an air suction cavity; 54. an exhaust chamber; 6. a crankshaft; 7. a roller; 8. a lower flange; 9. and (4) sliding a sheet.
Detailed Description
As shown in fig. 2-8, the utility model provides a flange assembly of compressor, it includes specially:
flange 1 and fender oil structure 2, flange 1 includes first axial terminal surface 11 and second axial terminal surface 12, be provided with on the flange 1 from first axial terminal surface 11 runs through to the first flow through hole 13 of second axial terminal surface 12, first flow through hole 13 can allow refrigerant and oil to follow flange 1 second axial terminal surface 12 flows to first axial terminal surface 11, still be provided with on the flange and be used for carminative first exhaust hole 14, just first flow through hole 13 is located the radial outside of first exhaust hole 14, keep off oil structure 2's one end with flange 1 is connected, the other end is towards the direction of first flow through hole 13 is stretched out, just it can shelter from to keep off oil structure 2 when the compressor is stood and is started the mixture of refrigerant and the oil that first flow through hole 13 flows.
The utility model discloses a keep off oily structure (fender oil piece) that sets up on the flange, its orientation towards first-class through-hole stretches out, can shelter from the refrigerant that first-class through-hole flows and oily mixture when the static start-up of compressor through keeping off oily structure, thereby can be effectively to the refrigeration oil when especially the compressor low temperature is stood and is started sheltering from effectively, prevent that this kind of starting condition under the refrigeration oil from getting into the epicoele and leading to the condition of scarce oil along with the refrigerant through waist type hole (first-class through-hole), the problem that the refrigeration oil flows and leads to scarce oil when solving the low temperature and stewing and starting, avoid pump body part to appear scarce oil phenomenon, guarantee its operational reliability, improve performance and noise level. The oil retaining structure of the utility model is arranged on the flange, thus not occupying the volume of the lower cavity of the motor and not causing exhaust pulsation; this application is through a plurality of coupling parts and the structure of keeping off oily part, sets up with first flow through hole one-to-one, can increase and hinder oily area, improves the oil-gas separation rate to structural strength is high.
The utility model discloses innovatively provide a rotor compressor oil-stabilizing component, through the installation in the fretwork area that the flange set up on the pump body keep off the oil piece, can prevent the compressor operation in-process, appear pump body part refrigeration oil and the high-pressure refrigerant gas mixture back through the upward compressor epicoele that gets into of upper flange fretwork part, and then discharge compressor for reliability, performance and noise scheduling problem that the inside refrigeration oil mass of compressor is not enough to cause.
The technical problems of the following conventional rolling rotor type compressor are solved: in the running process of the rotor compressor, after the rotor compressor is started under low-temperature standing regulation, the refrigerant oil and a high-pressure refrigerant are mixed and then discharged out of the compressor, along with the increase of the running time, the amount of the refrigerant oil in the compressor is gradually reduced, so that the pump body assembly is in an abnormal oil shortage state and cannot form a normal oil film, abnormal mechanical abrasion is caused, the performance and the reliability of the pump body assembly are influenced, and the noise level of the pump body assembly is reduced.
In some embodiments, the oil blocking structure 2 is in the form of an oil blocking sheet, and includes a connection portion 21 and an oil blocking portion 22, one end of the connection portion 21 is connected to the flange 1, the other end of the connection portion 21 is connected to one end of the oil blocking portion 22, and the oil blocking portion 22 is opposite to the first flow through hole 13. The utility model discloses further through the connection part with keep off oily piece structural design of part for the connection part can be used for keeping off oily part monolithic stationary to the flange, and it is relative with the connection part to keep off oily part and stretch out to first-class through-hole, can block oil gas effectively through the structure that keeps off oily part, retrieves oil, prevents to discharge.
The invention of the utility model is characterized in that: the utility model provides a rotor compressor oil stabilizing subassembly, this subassembly contains one and keeps off the oil piece structure, can lead to pump body part department frozen oil mass to reduce this problem to improve along with the refrigerant inflow compressor epicoele through upper flange kidney type hole to the compressor in-process frozen oil, avoids pump body part to appear the phenomenon of lacking oil, guarantees its operational reliability, improves performance and noise level. The related parameters of the oil stabilizing component are limited in range, so that the reliability and the oil return effect of the oil stabilizing component can be improved. The invention comprises the following specific points:
(1) An oil stabilizing component for a rotor compressor comprises an upper flange and an oil baffle sheet. The upper flange is of an up-and-down splicing type combined structure and is composed of the upper part and the lower part of the upper flange along the axial direction, and the oil blocking sheet is divided into a connecting part and an oil blocking part and is arranged on the upper flange.
On conventional compressor pump body structure (shown in figure 1) basis, the utility model discloses an optimize pump body structure, provide a steady oily subassembly, constitute by the cooperation of last flange and fender oil film. The structure can solve the problem that in the low-temperature standing starting process of the compressor, after the refrigeration oil and the refrigerant are mixed, the refrigeration oil is upwards flushed out from the waist-shaped hole of the upper flange under the action of gas pressure, enters the upper cavity of the compressor and is discharged out of the compressor, and the oil return effect, the performance and the noise level of the compressor are improved.
The rolling rotor compressor mainly comprises a pump body and a motor. As shown in fig. 1-1 and 1-2, the pump body assembly mainly comprises an air cylinder, a crankshaft, a roller, a sliding vane, an upper flange and a lower flange, the crankshaft of the pump body is in interference fit with a motor rotor, and the R-shaped end surface of the sliding vane is in line contact with the outer circle surface of the roller under the action of spring force and back pressure in a shell, so that the inner volume formed by the air cylinder and the roller is divided into two crescent air suction cavities and compression cavities. The working principle is that the crankshaft periodically rotates under the action of the driving force of the motor, and the eccentric structure drives the roller to synchronously rotate eccentrically, so as to drive the sliding sheet to do radial reciprocating motion in the sliding sheet groove of the air cylinder, so that the volumes of the air suction cavity and the compression cavity are changed along with the change of the volumes of the air suction cavity and the compression cavity, and the periodic air suction, compression and exhaust processes of the compressor are realized.
As shown in fig. 2, 2-1 and 2-2, which are diagrams of the oil stabilizing assembly of the present invention. When the compressor runs, the refrigerant oil of the pump body part is mixed with the compressed high-pressure refrigerant, and enters the upper cavity of the compressor from bottom to top along with the high-pressure refrigerant under the action of gas force and the pressure difference of the upper cavity and the lower cavity of the compressor, if the upper flange is provided with the designed oil baffle plate, the gas-liquid mixture of the refrigerant oil and the high-pressure refrigerant can impact the oil baffle plate when passing through the waist-shaped hole of the upper flange, so that the refrigerant oil in the gas-liquid mixture is blocked and separated from the refrigerant, is attached to the oil baffle plate and then flows back to the pump body and the oil pool along the inner side of the oil baffle plate under the action of gravity, abnormal friction and leakage caused by the oil shortage phenomenon of the pump body part after the refrigerant oil is discharged after entering the upper cavity of the compressor can be effectively prevented, the oil circulation rate of the compressor is reduced, and the oil return effect, performance and noise level are improved.
In some embodiments, a projected area of the oil blocking portion 22 is larger than a projected area of the first flow through hole 13 in a projected plane in the axial direction. The utility model discloses a keep off the oil part and can make the oil gas that first class through-hole flows by keeping off the oil part as far as possible greatly than the projected area of first class through-hole at the projected area of axial direction and block to further effectively increased the oil-gas separation rate.
In some embodiments, the oil blocking portion 22 includes a plane area 221 and a bending area 222, the plane area 221 is a flat plate structure, the bending area 222 is a bent structure, and one end of the plane area 221 is connected to the connecting portion 21 and the other end is connected to the bending area 222, that is, the bending area 222 is connected to the free end of the plane area 221, and the bending area 222 is bent toward the first flow through hole 13. The utility model discloses still optimize for including plane region and bending area through keeping off oily part, can be through the bending area of the direction bending towards first class through-hole with keeping off the oil that oily part lower extreme blockked towards the direction of first class through-hole effectively for oil is separated and flow back to pump body structure in, has further improved oil-gas separation efficiency. The curved region is primarily beneficial to improving the smoothness of the frozen oil flowing back to the oil baffle from the upper cavity and flowing back to the pump body and the oil pool along the plane of the inclined oil baffle. The plane area mainly blocks a large amount of refrigeration oil pumped out from the waist-shaped hole of the upper flange in a low-temperature standing state.
The bending area of the main embodiment of the present invention is an arc-shaped bending structure, as shown in fig. 4-1, and the bending area of the alternative embodiment is an inclined plate-shaped bending structure, as shown in fig. 5.
Alternatively, the utility model discloses in, the oil baffle bending zone also can adopt slope transition or all the other transition modes.
In some embodiments, the connecting portion 21 includes a connecting body 211 and a first hinge portion 212, the first hinge portion 212 is disposed on the connecting body 211, a hollow area 15 is disposed inside the flange 1, a second hinge portion 16 is disposed at the hollow area 15, a part of the connecting body 211 extends into the hollow area 15, and the first hinge portion 212 and the second hinge portion 16 form a hinge joint so that the oil blocking portion 22 can rotate around the first hinge portion 212. This is the utility model discloses a connecting portion's further preferred structural style can effectively stretch into in the inside fretwork area of flange through connecting the main part, first articulated portion can form articulated cooperation with the second articulated portion on the flange effectively to make and accomplish articulated mating reaction between fender oil subtotal flange, make and keep off oil subtotal and rotate and be unlikely to break away from the flange. And be connected through keeping off articulated mode between oily structure and the flange, can make and keep off oily part and can rotate certain angle scope around articulated portion when receiving oil-gas mixture and assault, can effectively form the cushioning effect, block oil gas, can also improve the life who keeps off oily structure when improving oil-gas separation rate, reduce probability such as taking place fatigue fracture.
In some embodiments, the first hinge portion 212 is a hinge groove opened on the connecting body 211, and the second hinge portion 16 is a hinge head protruding from an edge of the hollow area 15, and the hinge head is snapped into the hinge groove. This is the utility model discloses a first and second articulated portion further preferred structural style, first articulated portion is the articulated recess on the connecting body promptly, and second articulated portion is the articulated head portion on the flange for articulated head portion card is located articulated recess, and the two is accomplished articulatedly, makes to keep off the oil part and can rotate round articulated head portion.
(2) A hinge head structure is arranged in a groove at the lower part of the upper flange in the way of (1). The oil baffle connecting part is in a slender rod shape, a hinge groove is formed in the oil baffle connecting part, and the hinge groove can be matched with a hinge head of the groove at the lower part of the upper flange.
It is replaceable, the utility model discloses in the scheme, keep off the oil sheet and also can adopt the hinge type to be connected with last flange joint mode.
In some embodiments, the hinge groove is a cambered groove with a diameter D2, the hinge head is a cambered structure with a diameter D1, and D1/D2 satisfies: 0.98 were woven into D1/D2<1. Therefore, the smooth degree of the hinge fit of the two can be effectively improved.
(3) Establish and keep off the articulated recess diameter of oil piece and be D2, go up the ratio D1D 2 of articulated head portion diameter D1 and the articulated recess diameter D2 of oil piece in the flange recess and should satisfy: 0.98< -D1/D2 <1 > can effectively improve the fit smoothness.
In some embodiments, a lower limit structure 213 is further disposed on the lower end surface of the connecting body 211, an upper limit structure 214 is further disposed on the upper end surface of the connecting body 211, the hinge joint portion is a protruding portion that is disposed on the lower end surface of the hollow area 15 and protrudes upward, the hinge joint portion is connected to the radially inner peripheral wall of the flange, a third limit structure 17 is further protruded downward on the upper end surface of the hollow area 15, when the oil blocking structure 2 rotates around the second hinge portion 16, the lower limit structure 213 can abut against the lower end surface of the hollow area 15 to form a lower limit, and when the oil blocking structure 2 rotates to another position, the upper limit structure 214 can abut against the third limit structure 17 to form an upper limit. The utility model discloses still can restrict the range of motion that keeps off oily structure through a plurality of limit structure's mating reaction, in order to improve the area that blocks oil gas better, prevent to make progress the perk and lead to the reduction of hindering oily efficiency, and then further improve the oil-gas separation rate to prevent to keep off the circumstances such as oily part drops.
(4) A rectangular raised limiting structure is arranged below and above the tail end of the oil baffle connecting part in the steps (1), (2) and (3).
As shown in fig. 4-1 and 4-2, which are part diagrams of the oil baffle of the present invention. The oil baffle is divided into a connecting part and an oil baffle part. The connecting part is in a slender rod shape, and a hinge groove is arranged on the lower side of the connecting part and can be mutually hinged and matched with the hinge head part in the hollow area of the upper flange. In addition, the upper end surface and the lower end surface of the connecting part are respectively provided with an upper convex limiting structure and a lower convex limiting structure, and the cross section of the convex part is rectangular and has the same width with the connecting part. The oil baffle part consists of a plane area and a bending area, the bending area is positioned at the outermost edge of the oil baffle part and bends downwards towards one side of the waist-shaped hole of the upper flange, the shape of the bending area is circular arc, the oil return effect is enhanced, and meanwhile, the contour line of one side of the plane area of the oil baffle plate, which is close to the connecting part, needs to be consistent with the contour line of the inner circle of the skirt edge of the upper flange, so that the oil baffle ring is prevented from interfering with the upper flange when being installed.
In some embodiments, when the oil blocking portion 22 includes a plane area 221 and a curved area 222, and when the oil blocking structure 2 is rotated to abut the lower limit structure 213 with the lower end surface of the hollow area 15, the plane area 221 of the oil blocking portion 22 is parallel to the horizontal plane direction; when the oil blocking structure 2 rotates to the upper limit structure 214 and is abutted against the third limit structure 17, the plane area 221 of the oil blocking part 22 inclines downwards and forms a maximum included angle theta with the horizontal plane, and the theta is more than 0 and less than 90 degrees. The utility model discloses still can restrict the motion range that keeps off oily structure through a plurality of limit structure's mating reaction, make its the biggest angle of upward movement can only move to the horizontal direction parallel, such structure can improve the area that blocks oil gas, prevents to make progress the perk and lead to hindering the reduction of oily efficiency, and then further improves the oil-gas separation rate.
When the compressor is started at low temperature and is in rest, the refrigerant oil in the oil pool moves from bottom to top and flows out from the waist-shaped hole of the upper flange while pressure difference is formed. At the moment, the frozen oil can impact the lower surface of the oil baffle sheet, so that the oil baffle ring enters a working state and rotates upwards until the lower limit part of the oil baffle ring connecting part is contacted with the horizontal plane of the hollow area, and then the oil baffle ring stops rotating and keeps in a horizontal state. In this state, the frozen oil is blocked by the oil blocking sheet and then flows back to the pump body and the oil pool along the inner wall of the frozen oil.
In some embodiments, θ satisfies: theta is less than or equal to 50 degrees; when the oil baffle structure 2 rotates to the position where the upper limit structure 214 abuts against the third limit structure 17, the oil baffle structure 2 is in the maximum inclination state, at this time, a projection area of the plane area 221 in an axial plane is S1, a projection area of the first flow through hole 13 in the axial plane is S2, and S1 > S2 is satisfied. The maximum inclination angle of the oil baffle can be effectively limited by the angle theta of less than or equal to 50 degrees, so that the oil baffle cannot buffer the frozen oil flowing back from the upper cavity due to the overlarge inclination angle; because of the inclined state, the horizontal projection area of the plane area of the oil baffle is smaller than the area of the plane area of the oil baffle in the horizontal state. The horizontal projection area of the plane area under the maximum inclined state of the oil baffle sheet is limited to be larger than the horizontal projection area of the waist-shaped hole of the upper flange, and the horizontal projection area of the waist-shaped hole of the upper flange is limited to ensure that the oil baffle sheet can completely cover the waist-shaped hole of the upper flange at any inclined angle, so that a large amount of refrigerating oil pumped out of the waist-shaped hole is effectively blocked.
(5) If the maximum included angle between the inclined oil blocking sheet and the horizontal direction is theta, the following requirements are met: theta is less than or equal to 50 degrees.
(6) The oil deflector as described in (1) (2) (3) (4) (5) is composed of a flat area and a curved area. If the horizontal projection area of the plane region under the maximum inclined state of the oil blocking sheet is S1, the horizontal projection area of the waist-shaped hole of the upper flange is S2, and the requirements are met: s1 > S2.
Keep off the oil piece and install in last flange fretwork area through articulated cooperation, in the compressor operation process, when the freezing oil mass that dashes out in the waist type hole of follow last flange is less, it is in quiescent condition to keep off the oil piece, its outside oil blocking part compares in the coupling part weight bigger, simultaneously because keep off between oil piece and the last flange through articulated cooperation, can rotate around articulated department between the two, under the effect of gravity, it can be to keeping off oil part one side below slope to keep off the oil piece, be favorable to the compressor epicoele freezing oil to flow back to the compressor pump body and oil bath in, strengthen the lubrication. After the upper limit part is inclined to a certain angle, the upper limit part can not be inclined continuously due to the contact with the inner wall of the hollow area, and the phenomenon that the oil blocking piece cannot buffer the returned refrigerating oil after being excessively inclined can also be avoided. Because the maximum inclination angle of the oil baffle piece is determined by the position and the size of the upper limit part at the connecting part, in order to ensure the oil return effect, the maximum inclination angle theta of the oil baffle ring needs to be ensured when the upper limit part is designed: theta is less than or equal to 50 degrees.
In addition, the horizontal projection area of the plane area under the maximum inclined state of the oil blocking sheet is S1, the horizontal projection area of the waist-shaped hole of the upper flange is S2, and the requirements are met: s1 > S2. In the actual operation process of the compressor, the oil baffle is in a semi-inclined state (the middle range between the maximum inclined state and the horizontal state) under the combined action of the refrigerant oil reflowing from the upper cavity and the refrigerant oil rushing from the lower cavity. Therefore, when the oil baffle is in the maximum inclined state, the horizontal projection of the plane area of the oil baffle needs to completely cover the horizontal projection of the waist-shaped hole of the upper flange, so that the oil baffle can be ensured to play an oil baffle role at any position in the rotation range.
In some embodiments, the flange 1 includes a first flange portion 18 and a second flange portion 19, the first flange portion 18 and the second flange portion 19 are attached to each other, and at a position relatively close to the radial inner peripheral wall of the flange 1, a first hollow portion 151 is formed by a recess on an end surface of the first flange portion 18, which is connected to the second flange portion 19, a second hollow portion 152 is formed by a recess on an end surface of the second flange portion 19, which is connected to the first flange portion 18, and the first hollow portion 151 and the second hollow portion 152 are spliced to form the hollow area 15. The utility model discloses still through the flange portion of two components of a whole that can function independently for the two can splice into the flange of buckling, mainly be for two fretwork portions of processing preparation, make the two concatenation form the fretwork region, and can conveniently keep off the installation of oily structure.
(7) The upper part and the lower part of the combined upper flange shown in (1) are provided with grooves at corresponding positions, the two parts are combined to form a complete hollow area, and the hollow area needs to be positioned above a waist-shaped hole of the upper flange. In order to ensure that the refrigeration oil pumped out from the waist-shaped hole of the upper flange in a low-temperature standing starting state can be effectively blocked, the oil baffle plate needs to be positioned right above the waist-shaped hole of the upper flange.
In some embodiments, the first flange portion 18 is an upper flange portion, the second flange portion 19 is a lower flange portion, the third limiting structure 17 is a structure that is disposed on the upper flange portion and protrudes downward, the second hinge portion 16 is a structure that is disposed on the lower flange portion and protrudes upward, and the third limiting structure 17 is disposed opposite to the second hinge portion 16. This is the utility model discloses a first and second flange portion's further preferred structural style, two relative limit structure and second articulated portions about can be effectively spacing to keeping off the oil structure, prevent to keep off the oil structure and deviate from the fretwork region to can also satisfy the articulated effect of rotating and moving spacing that keeps off the oil structure.
As shown in fig. 3 and 3-1, is a part view of the upper flange of the present invention. The upper flange is of an up-and-down combined structure, and the upper part and the lower part of the upper flange jointly form a complete upper flange. The upper part and the lower part of the upper flange correspond to each other in position and are provided with a groove, a hollow area can be formed after the two grooves are spliced, the oil blocking sheet can be installed in the hollow area, the hollow area needs to be arranged right above the waist-shaped hole of the upper flange, and the oil blocking sheet is guaranteed to correctly play an oil blocking role after being installed. In addition, an articulated head part is also arranged in the groove at the lower part of the upper flange and is used for installing an oil retaining sheet.
In some embodiments, the first axial end face 11 is located on the first flange portion 18, the second axial end face 12 is located on the second flange portion 19, the first flow through hole 13 penetrates from the first flange portion 18 to the second flange portion 19, and the first exhaust hole 14 penetrates through the second flange portion 19; an exhaust valve assembly is arranged at the first exhaust hole 14. This is the position of the first and second axial end faces of the present invention, and the position and form of the arrangement of the first flow-through hole and the first exhaust hole.
In some embodiments, in a plane of projection of the axial direction; the first flow through hole 13 is a kidney-shaped hole; the oil blocking structure is processed by an oleophobic material, or the surface of the oil blocking structure is subjected to surface treatment by the oleophobic material to form an oil blocking layer. The kidney-shaped hole is the preferred structure form of the first flow through hole of the utility model.
Additionally the utility model discloses an it keeps off oily structure to dredge oily material processing, or use and dredge oily material and carry out surface treatment to keeping off oily structure and form and dredge the oil reservoir for the refrigeration oil can not be attached to on steady oil ring surface, improves its oil return effect, increases oil return volume.
The utility model also provides a compressor, it includes preceding arbitrary the flange subassembly of compressor, still include cylinder 5, flange 1 set up in on the axial terminal surface of cylinder, be provided with second flow hole 51 and second exhaust hole 52 on the cylinder 5, second flow hole 51 with first flow hole 13 sets up relatively, second exhaust hole 52 with first exhaust hole 14 sets up relatively.
The utility model provides a rotor compressor, its main inventive point is for installing one at the upper flange shirt rim and keep off the oil sheet, can stop that the refrigeration oil discharges after getting into the compressor epicoele through upper flange waist type hole along with the high-pressure refrigerant, reduces the compressor and tells oily rate for compressor pump body subassembly has sufficient refrigeration oil mass to lubricate sealedly, guarantees operational reliability, improvement performance and noise level. In addition, the range of relevant parameters of the oil stabilizing assembly is limited, and the reliability and the oil return effect of the oil stabilizing assembly can be further improved.
Fig. 6, 7 and 8 are respectively the comparative graphs of the oil circulation rate, performance and noise of the compressor in the scheme of the present invention and the conventional scheme. After the compressor is trial-manufactured and tested according to the parameter range design of the utility model, compared with the compressor test data of the conventional scheme, the oil circulation rate is effectively reduced; in the aspect of performance, the design scheme model machine of the utility model is a conventional scheme model machine for the whole new national standard single-point COP; and in the aspect of noise, the low-frequency noise level of the method also has obvious advantages compared with the conventional scheme prototype.
The utility model also provides an air conditioner, it includes preceding arbitrary the compressor.
The utility model discloses technical scheme not only is applicable to rotary compressor, also is applicable to the rotation type fluid machinery that has similar structure, like rotation type expander, sliding vane compressor, sliding vane expander etc..
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the present invention, and any modifications, equivalents, improvements, etc. made within the spirit and principles of the present invention should be included within the scope of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims (16)

1. A flange component of a compressor, characterized in that: the method comprises the following steps:
flange (1) and fender oil structure (2), flange (1) includes first axial terminal surface (11) and second axial terminal surface (12), be provided with on flange (1) from first axial terminal surface (11) run through to first flow hole (13) of second axial terminal surface (12), first flow hole (13) can allow refrigerant and oil to follow flange (1) second axial terminal surface (12) flow to first axial terminal surface (11), still be provided with on the flange and be used for carminative first exhaust hole (14), just first flow hole (13) are located the radial outside of first exhaust hole (14), keep off oil structure's (2) one end with flange (1) is connected, the other end is towards the direction of first flow hole (13) stretches out, just keep off oil structure (2) can shelter from the mixture of refrigerant and the oil that first flow hole (13) flowed out when the compressor is stood and is started.
2. The flange assembly of a compressor according to claim 1, wherein:
keep off oil structure (2) for the structural style of keeping off the oil sheet, including coupling part (21) and fender oil part (22), coupling part's (21) one end with flange (1) is connected, coupling part's (21) the other end with the one end of keeping off oil part (22) is connected, keep off oil part (22) with first circulation hole (13) are relative.
3. The flange assembly of a compressor according to claim 2, wherein:
the projected area of the oil retaining portion (22) is larger than the projected area of the first flow through hole (13) in the projected plane in the axial direction.
4. The flange assembly of a compressor according to claim 2, wherein:
the oil blocking portion (22) includes a plane area (221) and a bending area (222), the plane area (221) is of a flat plate structure, the bending area (222) is of a bent structure, one end of the plane area (221) is connected with the connecting portion (21), the other end of the plane area is connected with the bending area (222), namely, the bending area (222) is connected at the free end of the plane area (221), and the bending area (222) is bent towards the first flow through hole (13).
5. The flange assembly of a compressor according to any one of claims 2 to 4, wherein:
the connecting part (21) comprises a connecting main body (211) and a first hinge part (212), the first hinge part (212) is arranged on the connecting main body (211), a hollow area (15) is arranged inside the flange (1), a second hinge part (16) is further arranged at the hollow area (15), part of the structure of the connecting main body (211) extends into the hollow area (15), and the first hinge part (212) and the second hinge part (16) are hinged to enable the oil blocking part (22) to rotate around the first hinge part (212).
6. The flange assembly of a compressor according to claim 5, wherein:
the first hinge portion (212) is a hinge groove formed in the connecting main body (211), the second hinge portion (16) is a hinge head protruding from the edge of the hollow area (15), and the hinge head is clamped in the hinge groove.
7. The flange assembly of a compressor according to claim 6, wherein:
articulated recess is the cambered surface groove, and its diameter is D2, articulated head portion is cambered surface structure, and its diameter is D1 to there is D1D 2 to satisfy: 0.98 were woven into D1/D2<1.
8. The flange assembly of a compressor according to claim 6, wherein:
still be provided with down limit structure (213) on the lower terminal surface of connecting body (211), still be provided with limit structure (214) on the up end of connecting body (211), articulated head is for setting up on the lower terminal surface of fretwork area (15) and the convex bulge that makes progress, articulated head meets with the radial internal perisporium wall of flange the last terminal surface of fretwork area (15) still is provided with third limit structure (17) towards the downward protrusion, works as it winds to keep off oil structure (2) when second articulated portion (16) rotates, lower limit structure (213) can with the lower terminal surface butt of fretwork area (15) and form down spacing, rotate to other position go up limit structure (214) can with third limit structure (17) butt and form upper limit.
9. The flange assembly of a compressor according to claim 8, wherein:
when the oil blocking portion (22) comprises a plane area (221) and a curved area (222), and when the oil blocking structure (2) is rotated to the lower limit structure (213) to abut against the lower end face of the hollowed area (15), the plane area (221) of the oil blocking portion (22) is parallel to the horizontal plane direction; when the oil blocking structure (2) rotates to the upper limiting structure (214) and the third limiting structure (17) to be abutted, the plane area (221) of the oil blocking part (22) inclines downwards and forms a maximum included angle theta with a horizontal plane, and the theta is more than 0 and less than 90 degrees.
10. The flange assembly of a compressor according to claim 9, wherein:
θ satisfies: theta is less than or equal to 50 degrees; when the oil blocking structure (2) rotates to the state that the upper limit structure (214) is abutted against the third limit structure (17), the oil blocking structure is in the maximum inclined state of the oil blocking structure (2), the projection area of the plane area (221) in the axial plane is S1, the projection area of the first flow through hole (13) in the axial plane is S2, and S1 & gt S2 is satisfied.
11. The flange assembly of a compressor according to claim 8, wherein:
the flange (1) comprises a first flange portion (18) and a second flange portion (19), the first flange portion (18) and the second flange portion (19) are attached to be arranged and are relatively close to the position of the radial inner peripheral wall of the flange (1), a first hollowed-out portion (151) is formed on the end face, connected with the second flange portion (19), of the first flange portion (18) through a recess, a second hollowed-out portion (152) is formed on the end face, connected with the first flange portion (18), of the second flange portion (19) through a recess, and the first hollowed-out portion (151) and the second hollowed-out portion (152) are spliced to form the hollowed-out area (15).
12. The flange assembly of a compressor according to claim 11, wherein:
the first flange portion (18) is an upper flange portion, the second flange portion (19) is a lower flange portion, the third limiting structure (17) is arranged on the upper flange portion and protrudes downwards, the second hinge portion (16) is arranged on the lower flange portion and protrudes upwards, and the third limiting structure (17) and the second hinge portion (16) are arranged oppositely.
13. The flange assembly of a compressor according to claim 11, wherein:
the first axial end face (11) is located on the first flange portion (18), the second axial end face (12) is located on the second flange portion (19), the first flow through hole (13) penetrates from the first flange portion (18) to the second flange portion (19), and the first exhaust hole (14) penetrates through the second flange portion (19); an exhaust valve assembly is arranged at the first exhaust hole (14).
14. The flange assembly of a compressor according to claim 1, wherein:
in a plane of projection in the axial direction; the first circulation hole (13) is a kidney-shaped hole; the oil blocking structure is processed by adopting an oleophobic material, or the surface of the oil blocking structure is subjected to surface treatment by the oleophobic material to form an oil-repellent layer.
15. A compressor, characterized by: flange assembly comprising a compressor according to any one of claims 1 to 14, further comprising a cylinder (5), said flange (1) being arranged on an axial end face of said cylinder, said cylinder (5) being provided with a second flow opening (51) and a second venting aperture (52), said second flow opening (51) being arranged opposite said first flow opening (13), said second venting aperture (52) being arranged opposite said first venting aperture (14).
16. An air conditioner, characterized in that: comprising the compressor of claim 15.
CN202222581358.0U 2022-09-27 2022-09-27 Flange assembly of compressor, compressor and air conditioner Active CN218325298U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222581358.0U CN218325298U (en) 2022-09-27 2022-09-27 Flange assembly of compressor, compressor and air conditioner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222581358.0U CN218325298U (en) 2022-09-27 2022-09-27 Flange assembly of compressor, compressor and air conditioner

Publications (1)

Publication Number Publication Date
CN218325298U true CN218325298U (en) 2023-01-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
CN (1) CN218325298U (en)

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