CN218321573U

CN218321573U - Novel high-efficient arc spraying device

Info

Publication number: CN218321573U
Application number: CN202222587360.9U
Authority: CN
Inventors: 牛会林; 牛姗姗; 崔天祥
Original assignee: Shanxi Zhongdian Anticorrosion Engineering Co ltd
Current assignee: Shanxi Zhongdian Anticorrosion Engineering Co ltd
Priority date: 2022-09-29
Filing date: 2022-09-29
Publication date: 2023-01-17
Anticipated expiration: 2032-09-29

Abstract

The utility model discloses a novel high-efficient arc spraying device, including electronic slide rail and electric arc spray gun, the outside sliding connection of electronic slide rail has electronic slider, the left and right sides of electronic slide rail is provided with a plurality of installation mechanisms, install air compressor on one side of the top of electronic slider, the side-mounting of air compressor has the pneumatic cylinder, the output of pneumatic cylinder is connected with the hydraulic stem, the top of hydraulic stem is connected with electric arc spray gun through angle adjusting mechanism; this novel high-efficient electric arc spraying device, through the design of pneumatic cylinder, electronic slider and angle adjustment mechanism internals, can be when spraying the object, the automatic position that changes electric arc spray gun and the angle of its spraying to spraying is carried out automatically after adjusting and accomplishing, need not workman manual operation in the lifting efficiency, and safety more, and through the regulation of vertical and horizontal direction position, can carry out the spraying to each position of article, makes spraying more even.

Description

Novel high-efficient arc spraying device

Technical Field

The utility model relates to a relevant technical field of electric arc spraying specifically is a novel high-efficient electric arc spraying device.

Background

Arc spraying is a technique of melting metal by an electric arc burned between two continuously fed wires, atomizing the molten metal by high-speed airflow, and accelerating the atomized metal particles to spray them toward a workpiece to form a coating, and is also a thermal spraying method most commonly used in practical application projects such as steel structure corrosion prevention, wear resistance, mechanical part maintenance, and the like.

However, in the current electric arc spraying in the market, manual spraying is generally adopted, and the manual spraying means that an operator uses an electric arc spray gun to spray the surface of an object to be sprayed, so that the working efficiency is low, and the uneven spraying on the surface of the object is easily caused.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a novel high-efficient electric arc spraying device to propose among the above-mentioned background art at present when carrying out electric arc spraying, what generally commonly adopt is manual spraying, and manual spraying means the operator uses electric arc spray gun to carry out the spraying to the object surface that needs the spraying, and its work efficiency is low, and causes the inhomogeneous problem of object surface spraying easily.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a novel high-efficient arc spraying device, includes electronic slide rail and electric arc spray gun, the outside sliding connection of electronic slide rail has electronic slider, the left and right sides of electronic slide rail is provided with a plurality of installation mechanisms, air compressor is installed to electronic slider's top one side, air compressor's side-mounting has the pneumatic cylinder, the output of pneumatic cylinder is connected with the hydraulic stem, the top of hydraulic stem is connected with the electric arc spray gun through angle adjusting mechanism, electric arc spray gun and air compressor connect through the pipeline.

Preferably, the installation mechanism includes installation plate and positioning bolt, the installation plate is installed in the left and right sides of electronic slide rail, and is a set of the inside of installation plate is run through and is provided with two sets of positioning bolt.

Preferably, the air compressor is not in contact with the hydraulic cylinder, and the electric arc spray gun, the air compressor, the hydraulic cylinder, the electric slide block and the angle adjusting mechanism are all electrically connected with the console.

Preferably, angle adjustment mechanism includes mounting bracket, motor, drive shaft and counterpoint axle, mounting bracket fixed mounting is at the top of hydraulic stem, the motor is installed to one side of mounting bracket, the output of motor extend to the inboard of mounting bracket and with one side fixed connection of electric arc spray gun, electric arc spray gun's opposite side is passed through fixed connection's counterpoint axle and mounting bracket and is rotated the connection.

Preferably, the mounting bracket is in a concave structural shape, the driving shaft is rotatably connected with the mounting bracket, and the motor is electrically connected with the console.

Preferably, the pipeline is made of PVC materials, and the top of the electric arc spray gun extends to the outer side of the electric sliding block.

Compared with the prior art, the beneficial effects of the utility model are that: according to the novel efficient electric arc spraying device, through the design of the hydraulic cylinder, the electric sliding block and the internal parts of the angle adjusting mechanism, when an object is sprayed, the position of an electric arc spray gun and the spraying angle of the electric arc spray gun can be automatically changed, and the spraying is automatically performed after the adjustment is completed, so that the efficiency is improved, meanwhile, the manual operation of workers is not needed, the safety is higher, and through the adjustment of the positions in the vertical and horizontal directions, all the positions of the object can be sprayed, and the spraying is more uniform;

1. through the design of the internal parts of the mounting mechanism, the electric slide rail can be firmly mounted and fixed aiming at different factories, so that the subsequent spraying operation is convenient to carry out, and meanwhile, the fixing mode can be detached, so that the spraying position of the electric slide rail can be conveniently replaced.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic top view of the present invention;

FIG. 3 is a schematic view of the partial top-down structure of the present invention;

fig. 4 is the schematic view of the sectional structure of the angle adjusting mechanism and the arc spraying gun of the present invention.

In the figure: 1. an electric slide rail; 2. an arc spray gun; 3. an electric slider; 4. an installation mechanism; 401. mounting a plate; 402. positioning the bolt; 5. an air compressor; 6. a hydraulic cylinder; 7. a hydraulic lever; 8. an angle adjusting mechanism; 801. a mounting frame; 802. a motor; 803. a drive shaft; 804. aligning the shaft; 9. a pipeline.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a novel high-efficient arc spraying device, includes electronic slide rail 1 and electric arc spray gun 2, and the top of electric arc spray gun 2 extends to the outside of electronic slider 3, and the outside sliding connection of electronic slide rail 1 has electronic slider 3.

Furthermore, through the design of the electric slide rail 1 and the electric slide block 3, the electric arc spray gun 2 can be automatically driven to move left and right, so that the spraying operation of each position of an object is facilitated, and the efficiency is improved.

The left side and the right side of the electric sliding rail 1 are provided with a plurality of mounting mechanisms 4;

the mounting mechanism 4 comprises a mounting plate 401 and positioning bolts 402, the mounting plate 401 is mounted on the left side and the right side of the electric sliding rail 1, and two sets of positioning bolts 402 penetrate through the inside of one set of mounting plate 401.

Further, the electric slide rail 1 can be installed and fixed through the design of the installation mechanism 4 internally provided with the plate 401 and the positioning bolt 402, so that the subsequent spraying operation can be conveniently carried out.

An air compressor 5 is installed on one side of the top of the electric sliding block 3, a hydraulic cylinder 6 is installed on the side face of the air compressor 5, an output end of the hydraulic cylinder 6 is connected with a hydraulic rod 7, the top of the hydraulic rod 7 is connected with the electric arc spray gun 2 through an angle adjusting mechanism 8, and the electric arc spray gun 2 is connected with the air compressor 5 through a pipeline 9;

the angle adjusting mechanism 8 comprises an installation rack 801, a motor 802, a driving shaft 803 and an alignment shaft 804, the installation rack 801 is fixedly installed at the top of the hydraulic rod 7, the motor 802 is installed on one side of the installation rack 801, the output end of the motor 802 extends to the inner side of the installation rack 801 and is fixedly connected with one side of the arc spraying gun 2, the other side of the arc spraying gun 2 is rotatably connected with the installation rack 801 through the alignment shaft 804 fixedly connected with the other side of the arc spraying gun, the installation rack 801 is concave, the driving shaft 803 and the installation rack 801 are rotatably connected, and the motor 802 is electrically connected with the control console.

Further, through the design of the mounting rack 801, the motor 802, the driving shaft 803 and the aligning shaft 804 inside the angle adjusting mechanism 8, the spraying angle of the arc spraying gun 2 can be controlled and adjusted to enlarge the spraying area and adjust the spraying position, and meanwhile, the design of the hydraulic cylinder 6 and the hydraulic rod 7 further enlarges the spraying position and range and is more uniform.

The air compressor 5 is not contacted with the hydraulic cylinder 6, the electric arc spray gun 2, the air compressor 5, the hydraulic cylinder 6, the electric slide block 3 and the angle adjusting mechanism 8 are all electrically connected with the console,

furthermore, the intelligent control system is controlled by the console in a unified way, and is more intelligent.

The pipe 9 is made of PVC.

Further, the pipe 9 is made of PVC, and has flexibility and heat dissipation, thereby prolonging the service life thereof.

The working principle is as follows: when spraying articles (plates and the like), firstly, the articles to be sprayed are placed and fixed on the side surface of the electric slide rail 1, then the air compressor 5 is driven by the console to operate, so that air enters the electric arc spray gun 2 along the pipeline 9, and further, liquid fused with silk threads in the electric arc spray gun 2 can be sprayed out, and the spraying operation is completed;

wherein, can start electronic slider 3 and pneumatic cylinder 6 through the control cabinet and function, make electric arc spray gun 2 can carry out vertical direction and horizontal direction's incessant removal respectively, and then can carry out the spraying to each position of article side, and accessible control cabinet control motor 802 operates, it rotates to drive its output and connect fixed electric arc spray gun 2 through drive shaft 803, the regulation to its spraying angle is accomplished, further enlarge its spraying area, the efficiency of spraying has been promoted, this flow is automatic going on, need not workman manually operation, safer while convenience more.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a novel high-efficient electric arc spraying device, includes electronic slide rail (1) and electric arc spray gun (2), its characterized in that: the outside sliding connection of electronic slide rail (1) has electronic slider (3), the left and right sides of electronic slide rail (1) is provided with a plurality of installation mechanisms (4), air compressor (5) are installed to top one side of electronic slider (3), the side-mounting of air compressor (5) has pneumatic cylinder (6), the output of pneumatic cylinder (6) is connected with hydraulic stem (7), the top of hydraulic stem (7) is connected with electric arc spray gun (2) through angle adjustment mechanism (8), electric arc spray gun (2) and air compressor (5) are connected through pipeline (9).

2. The novel high-efficiency electric arc spraying device according to claim 1, characterized in that: the installation mechanism (4) comprises an installation plate (401) and positioning bolts (402), the installation plate (401) is installed on the left side and the right side of the electric sliding rail (1), and the installation plate (401) penetrates through the interior of the installation plate (401) and is provided with two sets of positioning bolts (402).

3. The novel high-efficiency electric arc spraying device according to claim 1, characterized in that: air compressor (5) do not contact with pneumatic cylinder (6), electric arc spray gun (2), air compressor (5), pneumatic cylinder (6), electronic slider (3) and angle adjustment mechanism (8) all with control cabinet electric connection.

4. The novel high-efficiency electric arc spraying device according to claim 1, characterized in that: angle adjustment mechanism (8) include mounting bracket (801), motor (802), drive shaft (803) and counterpoint axle (804), mounting bracket (801) fixed mounting is at the top of hydraulic stem (7), motor (802) are installed to one side of mounting bracket (801), the output of motor (802) extend to the inboard of mounting bracket (801) and with one side fixed connection of arc spraying gun (2), the opposite side of arc spraying gun (2) is connected through fixed connection's counterpoint axle (804) and mounting bracket (801) rotation.

5. The novel high-efficiency electric arc spraying device according to claim 4, wherein: the structure shape of the mounting frame (801) is concave, the driving shaft (803) is rotatably connected with the mounting frame (801), and the motor (802) is electrically connected with the console.

6. The novel high-efficiency electric arc spraying device according to claim 5, wherein: the pipeline (9) is made of PVC materials, and the top of the electric arc spray gun (2) extends to the outer side of the electric sliding block (3).