CN206405575U - A kind of improved wearing plate built-up welder - Google Patents
A kind of improved wearing plate built-up welder Download PDFInfo
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- CN206405575U CN206405575U CN201621481460.1U CN201621481460U CN206405575U CN 206405575 U CN206405575 U CN 206405575U CN 201621481460 U CN201621481460 U CN 201621481460U CN 206405575 U CN206405575 U CN 206405575U
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- improved wearing
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Abstract
The utility model provides a kind of improved wearing plate built-up welder, including mobile working frame, it is arranged on the work in combination platform on mobile working frame, it is provided with one end of work in combination platform on welding gun swinging device, welding gun swinging device and connects welding gun assembly, welding gun assembly includes torch head, the gun body water-cooling system being connected with torch head, powder feeding storehouse in dust feeder and wire feeder, dust feeder is connected by powder dispenser with torch head, and the wire feeding motor of wire feeder is arranged on the upper end of torch head.The utility model provides a kind of improved wearing plate built-up welder, and built-up welding efficiency high, small investment, power consumptive province, pollution is few, and water cooling plant is intelligent, is adapted to the wear-resisting plate of many replatings of the various performance requirements of production.The improved wearing plate built-up welder overall compact, conveniently operate, be easy to maintenance.
Description
Technical field
The utility model is related to technique for overlaying field, more particularly to a kind of improved wearing plate built-up welder.
Background technology
High alloy dusty material heap is welded on common material using overlaying method, with improve material wear-resistant damage, it is corrosion-resistant
And high-temperature behavior, increase the service life, while saving precious materials, reduce the cost of product.
At present, there is following technical problem in built-up welder：1st, substantial amounts of flue dust is produced in welding process, air is easily caused dirty
Dye.2nd, the selection of material narrow range of welding wire, monometallic or alloy material silk material, are restricted, welding wire by metal material performance into silk
Kind it is limited；Compound material flux-cored wire, is inserted than being restricted by medicine core.The kind of flux-cored wire is more, every kind of medicine core weldering
Silk has certain characteristics and uses；The scope of selection is limited, is unfavorable for the expansion of wearing plate application scenario.3rd, gun body water cooling
System is unable to intelligentized control method；4th, it is many that the relative position of welding gun is not easy regulation；5th, due to by widely used wear-resisting sheetpile
Welding machine water-cooling device is mainly made up of large-scale water butt, water pump, sparge pipe and benzvalene form water tank.Its course of work is：Water pump one from
Cooling water is extracted in water butt, wearing plate bottom surface is directly sprayed onto via sparge pipe and is cooled down；Cooling water is due to Action of Gravity Field
Under fall on benzvalene form water tank and be collected, be transmitted back to water butt via water pump two.Although whole cooling system is carried out using recirculated water
Cooling, but have many weak points：Sparge pipe can not realize continuous, uniform water spray, and cooling effect is not good enough；Sparge pipe is arranged
In jig space, installation, dismounting, cleaning process are complicated, and hole for water spraying is easily blocked, and operation and maintenance cost is high；Need
Using two water pumps, equipment investment is big, expends the energy；Two water storage devices of benzvalene form water tank and water butt are needed to use, and it is large-scale
Water butt floor space is big, less economical.6th, built-up welding pipette tips are few, and reason is that electromagnetism interferes molten bath and produced in the curing process
Composition segregation；7th, the thicker alloy material of built-up welding is such as required, then to be welded at many levels, causes steel plate deformed serious, simultaneously
Time-consuming to be multiplied, production assurance is difficult.
For above-mentioned technical problem, the utility model provides a kind of improved wearing plate built-up welder, built-up welding efficiency high, investment
Few, power consumptive province, pollution is few, and water cooling plant is intelligent, is adapted to the wear-resisting plate of many replatings of the various performance requirements of production.Open arc
Add metal material and part nonmetallic materials that powder uses the alloy characteristic that needs are sent directly into electric arc melting bath, make full use of
The energy, forms excellent micro- fusing dilution zone, thermal deformation is preferably minimized, in wide 1.5 meters long 3~6 meters of plate face one direction one
Secondary promote completes overall cladding coating, makes sheet material equivalent to the annealing for carrying out one-time continuous, welding shrinkage stress weakens, overall
Alloy layer thickness one-shot forming between 3~14mm of built-up welding is welded, the compound plate face of high alloy of generation is smooth, and surface is visible to be split
The defects such as line obtain optimal solution.And the overall compact of the improved wearing plate built-up welder, conveniently operate, be easy to dimension
Repair.
Utility model content
Technical problem to be solved in the utility model be in order to overcome in the prior art built-up welder easily cause air pollution,
Many torch head to be adjusted same location is difficult, the selection of material of built-up welder is limited, thicker layer is difficult to one-shot forming, water-cooling system
Floor space is big, it is less economical the shortcomings of.
For above-mentioned technical problem, the utility model provides a kind of improved wearing plate built-up welder, built-up welding efficiency high, investment
Few, power consumptive province, pollution is few, and water cooling plant is intelligent, is adapted to the wear-resisting plate of many replatings of the various performance requirements of production.Open arc
Add metal material and part nonmetallic materials that powder uses the alloy characteristic that needs are sent directly into electric arc melting bath, make full use of
The energy, forms excellent micro- fusing dilution zone, thermal deformation is preferably minimized, in wide 1.5 meters long 3~6 meters of plate face one direction one
Secondary promote completes overall cladding coating, makes sheet material equivalent to the annealing for carrying out one-time continuous, welding shrinkage stress weakens, overall
Alloy layer thickness one-shot forming between 3~14mm of built-up welding is welded, the compound plate face of high alloy of generation is smooth, and surface is visible to be split
The defects such as line obtain optimal solution.And the overall compact of the improved wearing plate built-up welder, conveniently operate, be easy to dimension
Repair, and the pollution to air can be reduced.
The technical solution of the utility model is as follows：
A kind of improved wearing plate built-up welder, including mobile working frame, are arranged on the work in combination platform on mobile working frame,
It is provided with one end of work in combination platform on welding gun swinging device, welding gun swinging device and connects welding gun assembly, welding gun assembly bag
Torch head is included, the gun body water-cooling system being connected with torch head, dust feeder and wire feeder, the powder feeding storehouse in dust feeder leads to
Powder dispenser is crossed with torch head to be connected.
Further, welding gun swinging device includes wig-wag guide rail and the swing slide plate coordinated with wig-wag guide rail, welding gun
Pipe is connected by welding gun tube fixing device with welding gun swinging device.It is easy to welding gun moving forward and backward or moving left and right.
Further, welding gun tube fixing device includes fixed plate, is vertically set on the lower clamp in fixed plate, upper fixture is with
Fixture is connected, and is internally formed spherical hollow space, and upper fixture and lower clamp are provided with the through hole of insertion, and the effect of through hole is easy for rifle
The turnover of pipe, spherical hollow space is easy to the position adjustments of torch head.
Further, dust feeder is the rotary powder feeding of gear or belt pulley type powder feeding, passes through digital display value control on speed regulator
Powder sending quantity processed.
Further, the lower end of torch head is provided with arc light dust shield, and arc light dust shield passes through cigarette cooling system and flue dust pipe
Road is connected, and fume ducts are connected with flue dust water treatment system.The flue dust produced in the welding gun course of work is handled, it is to avoid ring
Pollute in border.
Further, one end of gun body water-cooling system is provided with radiator, fan and temperature control device.According to the parameter of setting,
The switch of fan is automatically adjusted, to adjust the temperature that gun body water-cooling system reclaimed water passes through welding gun head.
Further, one end of flue dust water process cooling system is provided with radiator, fan and temperature control device.According to the ginseng of setting
Number, automatically adjusts the switch of fan, to adjust the temperature in flue dust water-cooled process system in water tank.
Further, welding bench is set between mobile working frame, which is provided with steel plate clamping device, its underpart is provided with
Water cooling bed apparatus.The effect of steel plate clamping device is that steel plate clamps wearing plate, prevents from being deformed in wearing plate process.
Further, water cooling bed apparatus includes the water tank that water bed is connected with water bed, and water tank passes through in pipeline and water bed
Water spray unit is connected, and water spray unit is provided with magnetic valve, and water spray unit staggered relative is set.Water tank provides use for water spray unit
Water, water spray unit water spray is fallen back to after the water aggregation of water bed, is come back in water tank, reaches the water tank one that water intaking and water spray are reclaimed
Body.According to the cooling velocity requirement in the gentle welding procedure of Water in Water Tank, by the unlatching of solenoid valve control water spray unit, to resistance to
Nog plate carries out rational sub-sectional cooling, sufficiently using water resource, saves energy.
Further, the bottom of torch head sets temperature sensor, and its role is to detect in wearing plate weld deposit process
Temperature, control device is transmitted to by temperature signal, to adjust unlatching and the flow of water spray unit.
Further, the quantity of torch head is 6-15 handles.
Compared with prior art, the beneficial effects of the utility model are：The utility model provides a kind of improved wear-resisting
Sheetpile welding machine, built-up welding efficiency high, small investment, power consumptive province, pollution is few, and many replatings for being adapted to the various performance requirements of production are wear-resisting
Plate.Open arc adds the metal material and part non-metallic material that powder uses the alloy characteristic that needs are sent directly into electric arc melting bath
Material, takes full advantage of the energy, forms excellent micro- fusing dilution zone, thermal deformation is preferably minimized, in wide 1.5 meters long 3~6 meters of plates
Face one direction once promotes the overall cladding coating of completion, makes sheet material equivalent to the annealing for carrying out one-time continuous, welding is shunk should
Power weakens, alloy layer thickness one-shot forming between 3~14mm of integral solder built-up welding, and the high alloy of generation is combined plate face and put down
Whole, the defect such as surface visible crack obtains optimal solution.Clear in structure, the entirety of the improved wearing plate built-up welder are tight
Gather, conveniently operate, and the pollution to air can be reduced.
Brief description of the drawings
Fig. 1 is improved wearing plate built-up welder structure front view described in the utility model；
Fig. 2 is improved wearing plate built-up welder structure left view described in the utility model；
Fig. 3 is the front view of water cooling bed apparatus structure described in the utility model；
Fig. 4 is the front view of water spray unit structure described in the utility model；
Fig. 5 is the front view of welding gun tube fixing device described in the utility model；
Fig. 6 is the top view of welding gun tube fixing device described in the utility model.
In figure：
1- mobile working framves, 2- work in combination platforms, 3- welding gun swinging devices, 31- wig-wag guide rails, 32- swings slide plate,
33- oscillating motors, 4- torch heads, 41- wire feeding motors, 411- silk rolling wheels, 412- welding wire storing units, 42- welding gun tube fixing devices,
421- upper fixtures, 422- lower clamps, 423- fixed plates, 424- through holes, 43- powder feedings storehouse, 44- powder dispensers, 45- gun body water coolings
System, 451- radiators, 452- fans, 5- arc light dust shields, 51- cigarette cooling systems, 52- fume ducts, 53- flue dust water process
System, 6- guide rail brackets, 7- water cooling bed apparatus, 71- water tanks, 72- water beds, 73- magnetic valves, 74- water spray units, 75- water inlets, 8-
Welding bench, 81- steel plate clamping devices.
Embodiment
The utility model is further illustrated below by the mode of embodiment, but is not therefore limited in the utility model
Among described scope of embodiments.
Embodiment 1
As depicted in figs. 1 and 2：Improved wearing plate built-up welder described in the utility model, including mobile working frame 1, it is mobile
Falsework coordinates relative slip with guide rail bracket 6, the work in combination platform 2 on mobile working frame is arranged on, the one of work in combination platform
End, which is provided with welding gun swinging device 3, welding gun swinging device, connects welding gun assembly, and welding gun assembly includes torch head 4, with welding gun
Sending in gun body water-cooling system 45 and flue dust water treatment system 53, dust feeder and wire feeder that pipe is connected, dust feeder
Powder cabin 43 is connected by powder dispenser 44 with torch head 4, and the wire feeding motor 41 of wire feeder is arranged on the upper end of torch head,
Welding wire in welding wire storing unit 412 passes to wire feeding motor by silk rolling wheel 411.
Welding gun swinging device includes wig-wag guide rail 31 and the swing slide plate 32 coordinated with wig-wag guide rail.Oscillating motor 33
Drive welding gun swinging device.Torch head is connected by welding gun tube fixing device with welding gun swinging device.It is easy to welding gun movable
Or move left and right.
Dust feeder is the rotary powder feeding of gear or belt pulley type powder feeding, and powder sending quantity is controlled by digital display value on speed regulator.
One end of gun body water-cooling system is provided with radiator 451, fan 452 and temperature control device.According to the parameter of setting, automatically
The switch of fan is adjusted, to adjust the temperature that gun body water-cooling system reclaimed water passes through welding gun head.
One end of flue dust water process cooling system is provided with radiator, fan and temperature control device.It is automatic to adjust according to the parameter of setting
The switch of fan is saved, to adjust the temperature in flue dust water-cooled process system in water tank.
Welding bench 8 is set between mobile working frame, steel plate clamping device 81 is which is provided with, its underpart is provided with water cooling bed
Device 7.The effect of steel plate clamping device is that steel plate clamps wearing plate, prevents from being deformed in wearing plate process.
The lower end of torch head is provided with arc light dust shield, and arc light dust shield 5 passes through cigarette cooling system 51 and the phase of fume ducts 52
Even, fume ducts are connected with flue dust water treatment system 53.The flue dust produced in the welding gun course of work is handled, it is to avoid environment
Pollution.
The bottom of torch head sets temperature sensor.Its role is to detect the temperature in wearing plate weld deposit process, by temperature
Degree signal is transmitted to control device, to adjust unlatching and the flow of water spray unit.
The quantity of torch head is 6-15 handles.
As shown in Figure 5 and Figure 6, welding gun tube fixing device 42 includes fixed plate 423, is vertically set on the lower clamp in fixed plate
422, upper fixture 421 and lower clamp are connected, and are internally formed spherical hollow space, and upper fixture and lower clamp are provided with the through hole of insertion
424.The effect of through hole is easy for the turnover of gun barrel, and spherical hollow space is easy to the position adjustments of torch head.
As shown in Figure 3 and Figure 4, water cooling bed apparatus includes the water tank 71 that water bed 72 is connected with water bed, and water tank passes through pipeline
It is connected with the water spray unit 74 in water bed, water spray unit is provided with magnetic valve 73.Water spray unit staggered relative is set.Water spray is single
There is water inlet 75 in member, be connected with water tank by pipeline.Water tank provides for water spray unit uses water, and water spray unit water spray is fallen back to
After the water aggregation of water bed, come back in water tank, reach the water tank integration that water intaking and water spray are reclaimed.Gently welded according to Water in Water Tank
Technologic cooling velocity requirement is connect, by the unlatching of solenoid valve control water spray unit, wearing plate is reasonably segmented cold
But, sufficiently using water resource, energy is saved.
Embodiment described above only expresses a kind of embodiment of the present utility model, and it describes more specific and detailed
Carefully, but can not therefore and be interpreted as the limitation to the utility model the scope of the claims.It should be pointed out that for the general of this area
For logical technical staff, on the premise of it can not depart from the utility model design, various modifications and improvements can be made, these
Belong to protection domain of the present utility model.
Claims (10)
1. a kind of improved wearing plate built-up welder, it is characterised in that including mobile working frame (1), be arranged on mobile working frame
Work in combination platform (2), be provided with welding gun swinging device (3) in one end of work in combination platform, connect welding gun on welding gun swinging device
Assembly, welding gun assembly includes torch head (4), the gun body water-cooling system (45) being connected with torch head and flue dust water process system
Powder feeding storehouse (43) in system (53), dust feeder and wire feeder, dust feeder passes through powder dispenser (44) and torch head (4)
It is connected, the wire feeding motor (41) of wire feeder is arranged on the upper end of torch head.
2. improved wearing plate built-up welder according to claim 1, it is characterised in that welding gun swinging device is led including wig-wag
Rail (31) and the swing slide plate (32) coordinated with wig-wag guide rail, torch head are filled by welding gun tube fixing device (42) and torch swinging
Put connected.
3. improved wearing plate built-up welder according to claim 2, it is characterised in that welding gun tube fixing device includes fixed plate
(423) lower clamp (422) in fixed plate, is vertically set on, upper fixture (421) and lower clamp mating connection are internally formed spherical
Cavity, upper fixture and lower clamp are provided with the through hole (424) of insertion.
4. improved wearing plate built-up welder according to claim 1, it is characterised in that dust feeder is the rotary powder feeding of gear
Or belt pulley type powder feeding, powder sending quantity is controlled by speed regulator.
5. improved wearing plate built-up welder according to claim 1, it is characterised in that the lower end of torch head is provided with arc light dust suction
Cover (5), arc light dust shield is connected (52) by cigarette cooling system (51) with fume ducts, fume ducts and flue dust water treatment system
(53) it is connected.
6. improved wearing plate built-up welder according to claim 1, it is characterised in that gun body water-cooling system and flue dust water process
One end of cooling system is equipped with radiator (451), fan (452) and temperature control device.
7. improved wearing plate built-up welder according to claim 1, it is characterised in that Welder is set between mobile working frame
Make platform (8), which is provided with steel plate clamping device (81), its underpart is provided with water cooling bed apparatus (7).
8. improved wearing plate built-up welder according to claim 7, it is characterised in that water cooling bed apparatus include water bed (72),
The water tank (71) being connected with water bed, water tank is connected by pipeline with the water spray unit (74) in water bed, is set in water spray unit
There is magnetic valve (73), water spray unit staggered relative is arranged in water bed.
9. improved wearing plate built-up welder according to claim 1, it is characterised in that the bottom of torch head sets TEMP
Device.
10. improved wearing plate built-up welder according to claim 1, it is characterised in that the quantity of torch head is 6-15 handles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621481460.1U CN206405575U (en) | 2016-12-30 | 2016-12-30 | A kind of improved wearing plate built-up welder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621481460.1U CN206405575U (en) | 2016-12-30 | 2016-12-30 | A kind of improved wearing plate built-up welder |
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| Publication Number | Publication Date |
|---|---|
| CN206405575U true CN206405575U (en) | 2017-08-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621481460.1U Active CN206405575U (en) | 2016-12-30 | 2016-12-30 | A kind of improved wearing plate built-up welder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106513933A (en) * | 2016-12-30 | 2017-03-22 | 上海永言特种材料研究所 | Improved wear-resisting plate surfacing machine |
-
2016
- 2016-12-30 CN CN201621481460.1U patent/CN206405575U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106513933A (en) * | 2016-12-30 | 2017-03-22 | 上海永言特种材料研究所 | Improved wear-resisting plate surfacing machine |
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