CN218318954U

CN218318954U - Automatic feeding mechanism for lead type aluminum electrolytic capacitor core package

Info

Publication number: CN218318954U
Application number: CN202222760523.9U
Authority: CN
Inventors: 高志飞; 王建霞; 秦志华; 钱友兵
Original assignee: NANTONG JIANGHAI CAPACITOR CO Ltd
Current assignee: NANTONG JIANGHAI CAPACITOR CO Ltd
Priority date: 2022-10-19
Filing date: 2022-10-19
Publication date: 2023-01-17
Anticipated expiration: 2032-10-19

Abstract

The utility model relates to an automatic feeding mechanism for lead type aluminum electrolytic capacitor core packages, which comprises a sieve, a vibration table, a blanking fluted disc and a vibration flat conveying groove, wherein a plurality of core packages are sequentially tiled in the sieve, the bottoms of the core packages are contacted with the sieve, and leading-out wires of the core packages face outwards; the screen, the blanking fluted disc and the vibration flat conveying groove are sequentially arranged from top to bottom, the blanking fluted disc is rotationally arranged, the blanking fluted disc is spaced in the rotation direction of the blanking fluted disc, the screen is detachably arranged on the vibration table, when the screen is arranged on the vibration table, the core bag is transversely arranged, a discharge port is formed below the screen and is opposite to the blanking groove, and when the blanking fluted disc rotates, the blanking grooves sequentially pass through the discharge port and carry the core bag to the input end of the vibration flat conveying groove; be equipped with the auxiliary vibration structure on the shaking table, shaking table and auxiliary vibration structure all are used for vibrating the sieve, make the core package drop to the unloading inslot, and the vibration direction of auxiliary vibration structure is located the shop front of core package and the ejection of compact direction of perpendicular to discharge gate.

Description

Automatic feeding mechanism for lead type aluminum electrolytic capacitor core package

Technical Field

The utility model belongs to the technical field of aluminium electrolytic capacitor rigging equipment, especially, relate to an automatic feeding mechanism for lead wire formula aluminium electrolytic capacitor core package.

Background

The production flow of the aluminum electrolytic capacitor comprises a plurality of processes, wherein in the automatic assembly process of the core packages and the aluminum shell, the core packages are fed through the vibration of the vibration disc at the beginning, and the plurality of core packages vibrate repeatedly in the vibration disc for a long time, so that the core packages are easily damaged by the outgoing lines in the feeding mode; the core bag is arranged on the vibration disc to be fed in order manually, so that the core bag is prevented from being damaged by the outgoing line due to repeated vibration in the vibration disc, the manual discharging efficiency is low, and the requirement for large-batch automatic production cannot be met.

SUMMERY OF THE UTILITY MODEL

The problem of being stabbed bad is very easily by the lead-out wire through vibration dish vibration material loading for solving the core package that prior art exists, the utility model provides an automatic feeding mechanism for lead wire formula aluminum electrolytic capacitor core package.

In order to solve the technical problem, the utility model adopts the following technical scheme that an automatic feeding mechanism for a lead type aluminum electrolytic capacitor core package comprises a sieve, a vibration table, a discharging fluted disc and a vibration flat conveying groove, wherein the sieve is used for containing the core package, a plurality of core packages are sequentially paved in the sieve, the bottom of the core package is contacted with the sieve, and an outgoing line of the core package faces outwards;

the sieve, the blanking fluted disc and the vibration flat conveying groove are sequentially arranged from top to bottom, the blanking fluted disc is arranged in a rotating manner, the blanking fluted disc is provided with a plurality of blanking grooves which are spaced from each other along the rotating direction of the blanking fluted disc, the sieve is detachably arranged on the vibration table, when the sieve is arranged on the vibration table, the core bag is transversely arranged, a discharge hole is formed below the sieve, the discharge hole and the blanking grooves are oppositely arranged, and when the blanking fluted disc rotates, the blanking grooves sequentially pass through the discharge hole and carry the core bag to the input end of the vibration flat conveying groove;

be provided with the auxiliary vibration structure on the shaking table, shaking table and auxiliary vibration structure all are used for vibrating the sieve, make the core package in the sieve drop to silo down through the discharge gate in, the vibration direction of auxiliary vibration structure is located the plano of core package and the ejection of compact direction of perpendicular to discharge gate.

Preferably, the auxiliary vibration structure comprises a first knocking cylinder and a second knocking cylinder, a first knocking block is arranged at the output end of the first knocking cylinder, a second knocking block is arranged at the output end of the second knocking cylinder, the first knocking block and the second knocking block are positioned on two sides of the sieve, the first knocking block and the second knocking block alternately knock the sieve to vibrate, and the vibration of the auxiliary vibration structure is larger than that of the vibration table. The auxiliary vibration structure is simple and reliable, the installation and the setting are convenient, the cost is low, the first beating block and the second beating block beat the sieve continuously and alternately, and the problem that the discharging is not smooth due to the fact that a plurality of core packages form concave arches in the sieve is effectively avoided, and even the core packages fall to cause material blocking is solved.

Preferably, the vibration table is provided with an inclined supporting surface and at least two supporting blocks, two sides of the lower part of the sieve are respectively contacted with the corresponding supporting blocks, and the bottom of the sieve is contacted with the supporting surface; the vibrating table is provided with a clamping hook through a spring, the clamping hook hooks the lower portion of the sieve, the clamping hook is arranged on two sides of the lower portion of the sieve and located above the supporting block, and the elastic force of the spring is smaller than the gravity of the sieve. The sieve of being convenient for can dismantle the setting on the shaking table, and the vibration of the sieve of being convenient for simultaneously sets up ingeniously reliably.

Preferably, a guide channel is arranged between the discharge port and the discharging fluted disc, one side of the guide channel is arranged in an inclined mode from top to bottom, the lower end of the other side of the guide channel is fixedly arranged, the upper end of the guide channel is movably arranged, a cam is arranged at the movable end of the guide channel, and the cam rotates to beat the movable end of the guide channel to enable the movable end to vibrate. The guide channel effectively guides the core bag in the sieve to fall into the lower trough from the discharge hole, and ensures that the core bag falls smoothly without blocking the material.

Preferably, the input end of the vibration flat conveying groove is obliquely arranged, the input end of the vibration flat conveying groove is used for twisting the transverse core package to the vertical direction, the outgoing line of the core package faces downwards, and the core package is conveyed continuously through the vibration flat conveying groove. The direction of the core bag is changed simply and effectively, so that the core bag can be matched with the subsequent core bag assembling process.

Further, this automatic feeding mechanism still includes first photoelectric sensor, first photoelectric sensor is used for detecting whether there is the core package in the input of vibration translation groove. If the first photoelectric sensor detects that the input end of the vibration flat conveying groove is short of materials, the discharging fluted disc rotates, so that the plurality of discharging grooves sequentially pass through the discharging hole and carry the core bag to the input end of the vibration flat conveying groove, and stable and reliable automatic conveying is ensured.

Further, this automatic feeding mechanism still includes second photoelectric sensor, second photoelectric sensor is used for detecting whether there is core package at the discharge gate. If the second photoelectric sensor detects that the discharge port is short of material, then send the signal that does not have the material in the sieve, remind to change the sieve.

Further, a handle is arranged on the sieve. The sieve is convenient to take.

Has the advantages that:

1. the utility model discloses an automatic feeding mechanism for lead wire formula aluminum electrolytic capacitor core package, a plurality of core packages tile in proper order in the sieve, and the bottom of core package contacts with the sieve, and the lead-out wire of core package is outwards, and the lead-out wire of core package can not stab bad core package, and this automatic feeding mechanism effectively protects the core package and makes the core package can not be injured;

2. the utility model discloses an automatic feeding mechanism for lead wire formula aluminum electrolytic capacitor core package, shaking table and auxiliary vibration structure all vibrate the sieve, make the core package in the sieve smoothly drop to the feed chute through the discharge gate in, and auxiliary vibration structure simultaneously can also avoid a plurality of core packages to form concave arch in the sieve and lead to the ejection of compact not smooth, and even the core package falls not to lead to the card material;

3. the utility model discloses an automatic feeding mechanism for lead wire formula aluminum electrolytic capacitor core package, simple structure, design benefit, the simple operation improves the material loading efficiency of core package by a wide margin, and the cost is lower.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic front view of an automatic feeding mechanism for a lead type aluminum electrolytic capacitor core package of the present invention;

fig. 2 is a schematic perspective view of a sieve of the automatic feeding mechanism for the lead type aluminum electrolytic capacitor core package of the present invention;

in the figure: 1. the device comprises a sieve, 1-1 parts of a discharge port, 1-2 parts of a handle, 2 parts of a vibration table, 2-1 parts of a supporting surface, 2-2 parts of a supporting block, 2-3 parts of a spring, 2-4 parts of a clamping hook, 3 parts of a discharging fluted disc, 3-1 parts of a discharging groove, 4 parts of a vibration flat conveying groove, 5 parts of an auxiliary vibration structure, 5-1 parts of a first knocking cylinder, 5-2 parts of a second knocking cylinder, 5-3 parts of a first knocking block, 5-4 parts of a second knocking block, 6 parts of a guide channel, 7 parts of a cam, 8 parts of a first photoelectric sensor, 9 parts of a second photoelectric sensor, 10 parts of a core bag, 10-1 parts of a guide wire and an outgoing wire.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

As shown in fig. 1 and fig. 2, an automatic feeding mechanism for lead type aluminum electrolytic capacitor core packages comprises a screen 1, a vibration table 2, a discharging fluted disc 3 and a vibration flat conveying groove 4, wherein the screen 1 is used for containing core packages 10, a plurality of core packages 10 are sequentially and flatly laid in the screen 1, the bottoms of the core packages 10 are in contact with the screen 1, outgoing lines 10-1 of the core packages 10 face outwards, and the screen 1 of the embodiment is provided with a handle 1-2; the sieve 1, the blanking fluted disc 3 and the vibration flat conveying groove 4 are sequentially arranged from top to bottom, the blanking fluted disc 3 is rotatably arranged, the blanking fluted disc 3 is provided with a plurality of blanking grooves 3-1 at intervals along the rotating direction of the blanking fluted disc 3, the sieve 1 is detachably arranged on the vibration table 2, when the sieve 1 is arranged on the vibration table 2, the core bag 10 is transversely arranged, a discharge hole 1-1 is arranged below the sieve 1, the discharge hole 1-1 and the blanking grooves 3-1 are oppositely arranged, when the blanking fluted disc 3 rotates, the blanking fluted disc 3-1 sequentially passes through the discharge hole 1-1 and carries the core bag 10 to the input end of the vibration flat conveying groove 4; the vibrating table 2 is provided with an auxiliary vibrating structure 5, the vibrating table 2 and the auxiliary vibrating structure 5 are both used for vibrating the screen 1, so that the core package 10 in the screen 1 drops into the discharging groove 3-1 through the discharging opening 1-1, the vibrating table 2 vibrates the screen 1 in the horizontal plane, and the vibrating direction of the auxiliary vibrating structure 5 is located on the flat pavement of the core package 10 and perpendicular to the discharging direction of the discharging opening 1-1.

In order to facilitate the installation of the screen 1 and ensure the stable vibration of the screen 1, in the embodiment, the vibration table 2 is provided with an inclined support surface 2-1 and at least two support blocks 2-2, two sides of the lower part of the screen 1 are respectively contacted with the corresponding support blocks 2-2, and the bottom of the screen 1 is contacted with the support surface 2-1; the vibrating table 2 is provided with clamping hooks 2-4 through springs 2-3, the clamping hooks 2-4 hook the lower portion of the sieve 1, the clamping hooks 2-4 are arranged on two sides of the lower portion of the sieve 1, the clamping hooks 2-4 are located above the supporting blocks 2-2, and the elasticity of the springs 2-3 is smaller than the gravity of the sieve 1; the auxiliary vibration structure 5 comprises a first knocking cylinder 5-1 and a second knocking cylinder 5-2, a first knocking block 5-3 is arranged at the output end of the first knocking cylinder 5-1, a second knocking block 5-4 is arranged at the output end of the second knocking cylinder 5-2, the first knocking block 5-3 and the second knocking block 5-4 are located on two sides of the screen 1, the first knocking block 5-3 and the second knocking block 5-4 knock the screen 1 alternately to vibrate, and the vibration of the auxiliary vibration structure 5 is larger than that of the vibration table 2.

In order to ensure smooth conveying of the core package 10, in this embodiment, a guide channel 6 is arranged between the discharge port 1-1 and the blanking fluted disc 3, one side of the guide channel 6 is inclined inward from top to bottom, the lower end of the other side of the guide channel 6 is fixedly arranged, the upper end of the guide channel is movably arranged, the movable end of the guide channel 6 is provided with a cam 7, the cam 7 rotates to knock the movable end of the guide channel 6 to vibrate, and the blanking fluted disc 3 and the cam 7 of this embodiment are respectively driven by a motor to rotate; the input end of the vibration flat conveying groove 4 is obliquely arranged, the input end of the vibration flat conveying groove 4 is used for twisting the transverse core package 10 to the vertical direction, the outgoing line 10-1 of the core package 10 faces downwards, and the core package 10 is conveyed continuously through the vibration flat conveying groove 4 so as to be matched with the subsequent core package 10 assembling process; the automatic feeding mechanism further comprises a first photoelectric sensor 8 and a second photoelectric sensor 9, wherein the first photoelectric sensor 8 is used for detecting whether the core package 10 is arranged at the input end of the vibration flat conveying groove 4, and if the first photoelectric sensor 8 detects that the input end of the vibration flat conveying groove 4 is short of materials, the blanking fluted disc 3 rotates to enable the plurality of blanking grooves 3-1 to sequentially pass through the discharge port 1-1 and carry the core package 10 to the input end of the vibration flat conveying groove 4; the second photoelectric sensor 9 is used for detecting whether a core package 10 exists at a discharge port 1-1, if the second photoelectric sensor 9 detects that the discharge port 1-1 is short of materials, a signal that no materials exist in the sieve 1 is sent out to remind of replacing the sieve 1, the sieve 1 can be taken down from the vibration table 2, the sieve 1 is placed at the output end of the existing spunlace machine, the core package 10 output by the spunlace machine is sequentially pushed into the sieve 1 from the discharge port 1-1 of the sieve 1, at the moment, the sieve 1 is horizontally placed and vibrated by existing vibration equipment, and therefore the core package 10 output by the spunlace machine is sequentially pushed into the sieve 1 from the discharge port 1-1 of the sieve 1.

The working principle is as follows:

firstly, horizontally placing a screen 1 at the output end of an existing spunlace winder, sequentially pushing a core package 10 output by the spunlace winder into the screen 1 from a discharge port 1-1 of the screen 1, then installing the screen 1 containing the core package 10 on a vibration table 2, wherein at the moment, two sides of the lower part of the screen 1 are respectively contacted with corresponding supporting blocks 2-2, the bottom of the screen 1 is contacted with a supporting surface 2-1, clamping hooks 2-4 hook two sides of the lower part of the screen 1, a first beating block 5-3 and a second beating block 5-4 are positioned at two sides of the screen 1, and the discharge port 1-1 of the screen 1 is opposite to a guide channel 6; the blanking fluted disc 3, the cam 7, the vibration table 2, the first knocking cylinder 5-1 and the second knocking cylinder 5-2 are started again, the blanking turntable rotates to enable the plurality of blanking troughs 3-1 to sequentially pass through the discharge port 1-1 and carry the core package 10 to the input end of the vibration flat conveying trough 4, the input end of the vibration flat conveying trough 4 twists the transverse core package 10 to the vertical direction, the outgoing line 10-1 of the core package 10 faces downwards, and the core package 10 is conveyed continuously by the vibration flat conveying trough 4; meanwhile, the first photoelectric sensor 8 continuously detects whether the core package 10 is at the input end of the vibration flat conveying groove 4, if the first photoelectric sensor 8 detects that the input end of the vibration flat conveying groove 4 is short of materials, the discharging fluted disc 3 continuously rotates, so that the plurality of discharging grooves 3-1 sequentially pass through the discharging holes 1-1 and carry the core package 10 to the input end of the vibration flat conveying groove 4, meanwhile, the second photoelectric sensor 9 detects whether the core package 10 is at the discharging hole 1-1, and if the second photoelectric sensor 9 detects that the discharging hole 1-1 is short of materials, a signal that the sieve 1 is empty of materials is sent out, and the sieve 1 is reminded to be replaced; due to the vibration effect of the vibration table 2, the core packages 10 in the screen 1 smoothly drop into the discharging groove 3-1 through the discharging port 1-1 and the guide channel 6, and meanwhile, the screen 1 is alternatively knocked by the first knocking block 5-3 and the second knocking block 5-4 to horizontally vibrate (in the left-right direction in the figure 1), so that the vibration table 2 is assisted, and unsmooth discharging and even material blocking caused by the fact that a plurality of core packages 10 form concave arches in the screen 1 are effectively avoided.

Above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be covered within the protection scope of the present invention.

Claims

1. An automatic feeding mechanism for a lead type aluminum electrolytic capacitor core package is characterized in that: the device comprises a sieve (1), a vibration table (2), a discharging fluted disc (3) and a vibration flat conveying groove (4), wherein the sieve (1) is used for containing core packages (10), a plurality of core packages (10) are sequentially and flatly laid in the sieve (1), the bottoms of the core packages (10) are in contact with the sieve (1), and outgoing lines (10-1) of the core packages (10) face outwards;

the sieve (1), the blanking fluted disc (3) and the vibration flat conveying groove (4) are sequentially arranged from top to bottom, the blanking fluted disc (3) is rotationally arranged, the blanking fluted disc (3) is provided with a plurality of blanking grooves (3-1) at intervals around the rotation direction of the blanking fluted disc (3), the sieve (1) is detachably arranged on the vibration table (2), when the sieve (1) is arranged on the vibration table (2), the core cladding (10) is transversely arranged, a discharge hole (1-1) is formed below the sieve (1), the discharge hole (1-1) and the blanking grooves (3-1) are oppositely arranged, and when the blanking fluted disc (3) rotates, the blanking grooves (3-1) sequentially pass through the discharge hole (1-1) and carry the core cladding (10) to the input end of the vibration flat conveying groove (4);

be provided with auxiliary vibration structure (5) on shaking table (2), shaking table (2) and auxiliary vibration structure (5) all are used for vibrating sieve (1), make core package (10) in sieve (1) drop to lower silo (3-1) through discharge gate (1-1) in, the vibration direction of auxiliary vibration structure (5) is located the shop front of core package (10) and the ejection of compact direction of perpendicular to discharge gate (1-1).

2. The automatic feeding mechanism for the lead type aluminum electrolytic capacitor core package according to claim 1, wherein: the auxiliary vibration structure (5) comprises a first knocking cylinder (5-1) and a second knocking cylinder (5-2), a first knocking block (5-3) is arranged at the output end of the first knocking cylinder (5-1), a second knocking block (5-4) is arranged at the output end of the second knocking cylinder (5-2), the first knocking block (5-3) and the second knocking block (5-4) are located on two sides of the sieve (1), the first knocking block (5-3) and the second knocking block (5-4) are used for alternatively knocking the sieve (1) to enable the sieve to vibrate, and the vibration of the auxiliary vibration structure (5) is larger than that of the vibration table (2).

3. The automatic feeding mechanism for the lead type aluminum electrolytic capacitor core package according to claim 2, wherein: the vibrating table (2) is provided with an inclined supporting surface (2-1) and at least two supporting blocks (2-2), two sides of the lower part of the sieve (1) are respectively contacted with the corresponding supporting blocks (2-2), and the bottom of the sieve (1) is contacted with the supporting surface (2-1); the vibrating table (2) is provided with clamping hooks (2-4) through springs (2-3), the clamping hooks (2-4) hook the lower portion of the sieve (1), the clamping hooks (2-4) are arranged on two sides of the lower portion of the sieve (1), the clamping hooks (2-4) are located above the supporting blocks (2-2), and the elasticity of the springs (2-3) is smaller than the gravity of the sieve (1).

4. The automatic feeding mechanism for the lead type aluminum electrolytic capacitor core package according to claim 1, wherein: be provided with between discharge gate (1-1) and the unloading fluted disc (3) direction passageway (6), one side of direction passageway (6) is from last to the inside slope setting down, the lower extreme of the opposite side of direction passageway (6) is fixed to be set up, and its upper end activity sets up, the expansion end of direction passageway (6) is provided with cam (7), the rotatory expansion end of beating direction passageway (6) of cam (7) makes its vibration.

5. The automatic feeding mechanism for the core package of the leaded aluminum electrolytic capacitor as recited in claim 1, wherein: the input end of the vibration flat conveying groove (4) is obliquely arranged, the input end of the vibration flat conveying groove (4) is used for twisting a transverse core package (10) to the vertical direction, an outgoing line (10-1) of the core package (10) faces downwards, and the core package (10) is conveyed continuously through the vibration flat conveying groove (4).

6. The automatic feeding mechanism for the core package of the leaded aluminum electrolytic capacitor as recited in any one of claims 1 to 5, wherein: the automatic feeding mechanism further comprises a first photoelectric sensor (8), wherein the first photoelectric sensor (8) is used for detecting whether a core package (10) exists at the input end of the vibration flat conveying groove (4).

7. The automatic feeding mechanism for the core package of the leaded aluminum electrolytic capacitor as recited in any one of claims 1 to 5, wherein: the automatic feeding mechanism further comprises a second photoelectric sensor (9), wherein the second photoelectric sensor (9) is used for detecting whether the material port (1-1) is provided with the core bag (10) or not.

8. The automatic feeding mechanism for the lead type aluminum electrolytic capacitor core package according to any one of claims 1 to 5, characterized in that: the sieve (1) is provided with a handle (1-2).