CN218310323U - A blanking die with blanking gap adjustment function - Google Patents
A blanking die with blanking gap adjustment function Download PDFInfo
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- CN218310323U CN218310323U CN202222879282.XU CN202222879282U CN218310323U CN 218310323 U CN218310323 U CN 218310323U CN 202222879282 U CN202222879282 U CN 202222879282U CN 218310323 U CN218310323 U CN 218310323U
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Abstract
Description
技术领域technical field
本实用新型涉及落料模具技术领域,具体为一种具有冲裁间隙调节功能的落料模具。The utility model relates to the technical field of blanking dies, in particular to a blanking die with a blanking gap adjustment function.
背景技术Background technique
汽车冲压件一般采用方形板料作为坯料,然后通过拉延模来完成坯料的初步型面的成形,而在方形板料的生产过程中,通常需要将薄板材料通过落料模具来裁切成小块的坯料。Automobile stampings generally use square sheets as blanks, and then use drawing dies to complete the preliminary shape of the blanks. In the production process of square sheets, it is usually necessary to cut thin sheet materials into small pieces through blanking dies. Block blanks.
但是现有落料模具上冲裁的间隙多为固定,并不具备对冲裁间隙进行调节的功能,导致无法根据薄板材料的厚度来对冲裁间隙进行调节,实用性较差,故而提出一种具有冲裁间隙调节功能的落料模具。However, the punching gaps on the existing blanking dies are mostly fixed, and do not have the function of adjusting the punching gaps, resulting in the inability to adjust the punching gaps according to the thickness of the sheet material, which is poor in practicability. Blanking die with blanking gap adjustment function.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一种具有冲裁间隙调节功能的落料模具,具备冲裁间隙可调节等优点,解决了现有落料模具上冲裁的间隙多为固定,并不具备对冲裁间隙进行调节的功能,导致无法根据薄板材料的厚度来对冲裁间隙进行调节,实用性较差的问题。Aiming at the deficiencies of the existing technology, the utility model provides a blanking die with the function of adjusting the blanking gap, which has the advantages of adjustable blanking gap, etc., and solves the problem that the punching gap on the existing blanking die is mostly fixed. It does not have the function of adjusting the blanking gap, which leads to the problem that the blanking gap cannot be adjusted according to the thickness of the thin plate material, and the practicability is poor.
(二)技术方案(2) Technical solutions
为实现上述冲裁间隙可调节目的,本实用新型提供如下技术方案:一种具有冲裁间隙调节功能的落料模具,包括底板,所述底板的底部左右两侧均设置有数量为两个的支撑脚,所述底板的顶部设置有底座,所述底板的顶部设置有位于底座后侧且一端延伸至底座上方的L型板,所述底板的顶部设置有位于底座左侧的输送组件,所述L型板的底部设置有裁切组件,所述底座的右侧顶部设置有下模刀块,所述裁切组件的左侧设置有一端延伸至底座上方的压料组件,所述底板的顶部设置有位于底座右侧的落料孔,所述底板的底部设置有位于落料孔右侧且一端延伸至落料孔下方的导料板,所述L型板的底部设置有位于裁切组件右侧的调节组件,所述调节组件的一端与裁切组件右侧活动连接且另一端与裁切组件底部活动连接。In order to achieve the above purpose of adjusting the blanking gap, the utility model provides the following technical solution: a blanking die with the function of adjusting the blanking gap, including a bottom plate, and the left and right sides of the bottom of the bottom plate are provided with two Supporting feet, the top of the base plate is provided with a base, the top of the base plate is provided with an L-shaped plate located on the rear side of the base and one end extends above the base, and the top of the base plate is provided with a conveying assembly located on the left side of the base. The bottom of the L-shaped plate is provided with a cutting assembly, the top of the right side of the base is provided with a lower die block, and the left side of the cutting assembly is provided with a pressing assembly whose end extends above the base. The top is provided with a blanking hole on the right side of the base, the bottom of the bottom plate is provided with a material guide plate located on the right side of the blanking hole and one end extends below the blanking hole, and the bottom of the L-shaped plate is provided with a An adjustment component on the right side of the component, one end of the adjustment component is movably connected to the right side of the cutting component and the other end is movably connected to the bottom of the cutting component.
优选的,所述输送组件包括竖板,所述底板的顶部固定安装有位于底座左侧且数量为两个并呈前后对称分布的竖板,前侧所述竖板后侧的左右两端均活动安装有一端延伸至后侧竖板后侧的安装轴,两个所述安装轴的外侧均固定安装有位于两个竖板之间的输送辊,所述底板的顶部固定安装有位于左侧安装轴后侧的驱动电机,所述驱动电机的输出轴与左侧安装轴的后侧固定连接,两个所述安装轴的外侧均固定安装有位于后侧竖板后侧的皮带轮,两个所述皮带轮之间传动连接有皮带。Preferably, the conveying assembly includes a riser, the top of the bottom plate is fixedly installed with two risers located on the left side of the base and symmetrically distributed front and rear, the left and right ends of the rear side of the riser on the front side are both There is an installation shaft with one end extending to the rear side of the rear vertical board in the movable installation, and the outer sides of the two installation shafts are fixedly installed with the conveying roller between the two vertical boards, and the top of the bottom board is fixedly installed with a roller located on the left side. The drive motor on the rear side of the installation shaft, the output shaft of the drive motor is fixedly connected to the rear side of the left side installation shaft, and the outer sides of the two installation shafts are fixedly installed with pulleys at the rear side of the rear vertical plate, two Belts are connected in transmission between the pulleys.
优选的,所述裁切组件包括U型板,所述L型板的底部活动安装有U型板,所述U型板内底壁的前后两侧均固定安装有液压缸,两个所述液压缸的输出端均延伸至U型板的底部,前侧所述液压缸的输出端固定安装有一端与后侧液压缸输出端固定连接的横板,所述横板的底部固定安装有上模刀块。Preferably, the cutting assembly includes a U-shaped plate, the bottom of the L-shaped plate is movably installed with a U-shaped plate, the front and rear sides of the inner bottom wall of the U-shaped plate are fixedly installed with hydraulic cylinders, and the two The output ends of the hydraulic cylinders all extend to the bottom of the U-shaped plate. The output ends of the hydraulic cylinders on the front side are fixedly installed with a horizontal plate fixedly connected to the output end of the rear hydraulic cylinder. The bottom of the horizontal plate is fixedly installed with an upper Modular block.
优选的,所述压料组件包括安装板,所述横板的左侧固定安装有一端延伸至底座上方的安装板,所述安装板的顶部前后两侧均活动安装有一端延伸至其底部的移动杆,前侧所述移动杆的顶部固定安装有一端与后侧移动杆顶部固定连接的连接板,所述安装板与连接板之间固定安装有数量为两个且分别套在两个移动杆外侧的弹簧,前侧所述移动杆的底部固定安装有一端与后侧移动杆底部固定连接的压板。Preferably, the pressing assembly includes a mounting plate, the left side of the horizontal plate is fixedly installed with a mounting plate with one end extending above the base, and the front and rear sides of the top of the mounting plate are movably mounted with a mounting plate with one end extending to the bottom. The moving rod, the top of the moving rod on the front side is fixedly installed with a connection plate with one end fixedly connected to the top of the rear moving rod. The spring on the outside of the rod, the bottom of the moving rod on the front side is fixedly installed with a pressing plate whose end is fixedly connected to the bottom of the moving rod on the rear side.
优选的,所述调节组件包括L型架,所述L型板的底部固定安装有位于U型板右侧且一端与U型板底部活动连接的L型架,所述L型板的底部与L型架的顶部之间固定安装有位于U型板右侧的固定板,所述L型板的底部与L型架的顶部之间活动安装有位于U型板和固定板之间的螺纹杆,所述固定板的左侧活动安装有一端延伸至L型架右侧的转轴,所述转轴的左侧固定安装有位于螺纹杆右侧的驱动锥齿轮,所述螺纹杆的外侧固定安装有与驱动锥齿轮啮合的从动锥齿轮,所述螺纹杆外侧的上下两端均螺纹连接有一端与固定板左侧活动连接的移动块,两个所述移动块的左侧均活动安装有一端与U型板右侧活动连接的牵引杆,所述转轴的右侧固定安装有手摇转盘。Preferably, the adjustment assembly includes an L-shaped frame, the bottom of the L-shaped plate is fixedly installed with an L-shaped frame located on the right side of the U-shaped plate and one end is movably connected to the bottom of the U-shaped plate, and the bottom of the L-shaped plate is connected to the bottom of the U-shaped plate. A fixed plate on the right side of the U-shaped plate is fixedly installed between the top of the L-shaped frame, and a threaded rod between the U-shaped plate and the fixed plate is movably installed between the bottom of the L-shaped plate and the top of the L-shaped frame. , the left side of the fixed plate is movably installed with a rotating shaft extending to the right side of the L-shaped frame, the left side of the rotating shaft is fixedly installed with a driving bevel gear on the right side of the threaded rod, and the outer side of the threaded rod is fixedly installed with The driven bevel gear meshed with the driving bevel gear, the upper and lower ends of the outside of the threaded rod are screwed to a moving block that is movably connected to the left side of the fixed plate, and the left sides of the two moving blocks are movably installed with one end The draw bar that is movably connected with the right side of the U-shaped plate, and the right side of the rotating shaft is fixedly equipped with a hand turntable.
优选的,所述L型板的底部和L型架的顶部均固定安装有轴承,所述螺纹杆通过轴承分别与L型板和L型架转动连接,所述螺纹杆的外侧设置有两段螺纹且两段螺纹长度相等方向相反,两个所述移动块的内部均开设有与螺纹杆相适配的螺纹孔。Preferably, bearings are fixedly installed on the bottom of the L-shaped plate and the top of the L-shaped frame, and the threaded rod is respectively rotatably connected with the L-shaped plate and the L-shaped frame through the bearing. The thread and the two sections of thread are equal in length and opposite in direction, and the insides of the two moving blocks are provided with threaded holes matching the threaded rods.
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了一种具有冲裁间隙调节功能的落料模具,具备以下有益效果:Compared with the prior art, the utility model provides a blanking die with a blanking gap adjustment function, which has the following beneficial effects:
该具有冲裁间隙调节功能的落料模具,通过转动手摇转盘来带动转轴和驱动锥齿轮旋转,而驱动锥齿轮在旋转的过程中则会通过从动锥齿轮来带动螺纹杆旋转,螺纹杆在旋转的过程中则会带动两个移动块相对移动,而两个移动块在移动的过程中则会通过两个牵引杆来带动裁切组件整体左移,以此来对上模刀块和下模刀块之间的水平直线距离进行调节,最终实现了冲裁间隙可调节的目的,以此来适用于不同厚度薄板材料的裁切作业,提高了实用性。The blanking die with the blanking gap adjustment function drives the rotating shaft and the driving bevel gear to rotate by turning the hand-operated turntable, and the driving bevel gear drives the threaded rod to rotate through the driven bevel gear during the rotation process, and the threaded rod In the process of rotation, it will drive the two moving blocks to move relative to each other, and the two moving blocks will drive the cutting assembly to move left as a whole through two traction rods during the moving process, so as to align the upper die block and The horizontal linear distance between the lower die and knife blocks is adjusted, and the purpose of adjusting the blanking gap is finally realized, so that it is suitable for cutting operations of thin plate materials with different thicknesses, and the practicability is improved.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型输送组件俯视图;Fig. 2 is a top view of the conveying assembly of the present invention;
图3为本实用新型裁切组件左视剖视图;Fig. 3 is a left sectional view of the cutting assembly of the present invention;
图4为本实用新型压料组件右视剖视图;Fig. 4 is a right sectional view of the pressing assembly of the present invention;
图5为本实用新型图1中A处放大图。Fig. 5 is an enlarged view of A in Fig. 1 of the present utility model.
图中:1底板、2支撑脚、3底座、4L型板、5输送组件、51竖板、52安装轴、53输送辊、54驱动电机、55皮带轮、56皮带、6裁切组件、61U型板、62液压缸、63横板、64上模刀块、7下模刀块、8压料组件、81安装板、82移动杆、83连接板、84弹簧、85压板、9落料孔、10导料板、11调节组件、111L型架、112固定板、113螺纹杆、114转轴、115驱动锥齿轮、116从动锥齿轮、117移动块、118牵引杆、119手摇转盘。In the figure: 1 bottom plate, 2 supporting feet, 3 base, 4L type plate, 5 conveying assembly, 51 vertical plate, 52 installation shaft, 53 conveying roller, 54 driving motor, 55 pulley, 56 belt, 6 cutting assembly, 61U type Plate, 62 hydraulic cylinder, 63 horizontal plate, 64 upper die block, 7 lower die block, 8 pressing assembly, 81 mounting plate, 82 moving rod, 83 connecting plate, 84 spring, 85 pressing plate, 9 blanking hole, 10 material guide plate, 11 adjustment assembly, 111L frame, 112 fixed plate, 113 threaded rod, 114 rotating shaft, 115 driving bevel gear, 116 driven bevel gear, 117 moving block, 118 draw bar, 119 hand turntable.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-5,本实用新型提供一种技术方案:一种具有冲裁间隙调节功能的落料模具,包括底板1,底板1的底部左右两侧均固定安装有数量为两个的支撑脚2,底板1的顶部固定安装有底座3,底板1的顶部固定安装有位于底座3后侧且一端延伸至底座3上方的L型板4,底板1的顶部固定安装有位于底座3左侧的输送组件5,输送组件5包括竖板51,底板1的顶部固定安装有位于底座3左侧且数量为两个并呈前后对称分布的竖板51,前侧竖板51后侧的左右两端均活动安装有一端延伸至后侧竖板51后侧的安装轴52,两个安装轴52的外侧均固定安装有位于两个竖板51之间的输送辊53,底板1的顶部固定安装有位于左侧安装轴52后侧的驱动电机54,驱动电机54的输出轴与左侧安装轴52的后侧固定连接,驱动电机54的型号为SEWR17,两个安装轴52的外侧均固定安装有位于后侧竖板51后侧的皮带轮55,两个皮带轮55之间传动连接有皮带56。Please refer to Figures 1-5, the utility model provides a technical solution: a blanking die with a blanking gap adjustment function, including a
L型板4的底部活动安装有裁切组件6,裁切组件6包括U型板61,L型板4的底部活动安装有U型板61,U型板61内底壁的前后两侧均固定安装有液压缸62,两个液压缸62的输出端均延伸至U型板61的底部,液压缸62的型号为140L,前侧液压缸62的输出端固定安装有一端与后侧液压缸62输出端固定连接的横板63,横板63的底部固定安装有上模刀块64,底座3的右侧顶部固定安装有下模刀块7。The bottom of the L-
裁切组件6的左侧固定安装有一端延伸至底座3上方的压料组件8,压料组件8包括安装板81,横板63的左侧固定安装有一端延伸至底座3上方的安装板81,安装板81的顶部前后两侧均活动安装有一端延伸至其底部的移动杆82,前侧移动杆82的顶部固定安装有一端与后侧移动杆82顶部固定连接的连接板83,安装板81与连接板83之间固定安装有数量为两个且分别套在两个移动杆82外侧的弹簧84,前侧移动杆82的底部固定安装有一端与后侧移动杆82底部固定连接的压板85,底板1的顶部开设有位于底座3右侧的落料孔9,底板1的底部固定安装有位于落料孔9右侧且一端延伸至落料孔9下方的导料板10。The left side of the
L型板4的底部固定安装有位于裁切组件6右侧的调节组件11,调节组件11的一端与裁切组件6右侧活动连接且另一端与裁切组件6底部活动连接,调节组件11包括L型架111,L型板4的底部固定安装有位于U型板61右侧且一端与U型板61底部活动连接的L型架111,L型板4的底部与L型架111的顶部之间固定安装有位于U型板61右侧的固定板112,L型板4的底部与L型架111的顶部之间活动安装有位于U型板61和固定板112之间的螺纹杆113,固定板112的左侧活动安装有一端延伸至L型架111右侧的转轴114,转轴114的左侧固定安装有位于螺纹杆113右侧的驱动锥齿轮115,螺纹杆113的外侧固定安装有与驱动锥齿轮115啮合的从动锥齿轮116,螺纹杆113外侧的上下两端均螺纹连接有一端与固定板112左侧活动连接的移动块117,L型板4的底部和L型架111的顶部均固定安装有轴承,螺纹杆113通过轴承分别与L型板4和L型架111转动连接,螺纹杆113的外侧设置有两段螺纹且两段螺纹长度相等方向相反,两个移动块117的内部均开设有与螺纹杆113相适配的螺纹孔,两个移动块117的左侧均活动安装有一端与U型板61右侧活动连接的牵引杆118,转轴114的右侧固定安装有手摇转盘119。The bottom of the L-
在使用时,通过转动手摇转盘119来带动转轴114和驱动锥齿轮115旋转,而驱动锥齿轮115在旋转的过程中则会通过从动锥齿轮116来带动螺纹杆113旋转,螺纹杆113在旋转的过程中则会带动两个移动块117相对移动,而两个移动块117在移动的过程中则会通过两个牵引杆118来带动裁切组件6整体左移,以此来对上模刀块64和下模刀块7之间的水平直线距离进行调节,薄板材料越厚其冲裁间隙就越大,相反,薄板材料越薄其冲裁间隙就越小,避免出现冲裁厚度落差大的情况,从而减少毛刺的产生,调节完成以后启动驱动电机54来带动两个输送辊53进行旋转,以此来将输送辊53上的薄板材料经过底座3顶部向右进行输送,紧接着启动液压缸62来带动上模刀块64和压料组件8整体下移,在下移的过程中压板85会最先与薄板材料进行接触,然后拉伸弹簧84,在弹簧84的弹力作用下使压板85来对薄板材料进行压紧固定,提高裁切的稳定性,随着上模刀块64继续下移,以此来完成对薄板材料的裁切作业,裁切下来的小块坯料则会从落料孔9落下,然后液压缸62带动上模刀块64和压料组件8整体上移,薄板材料继续向右进行输送,紧接着再使上模刀块64下移,如此循环往复,来进行薄板材料的裁切作业。When in use, the
综上所述,该具有冲裁间隙调节功能的落料模具,通过转动手摇转盘119来带动转轴114和驱动锥齿轮115旋转,而驱动锥齿轮115在旋转的过程中则会通过从动锥齿轮116来带动螺纹杆113旋转,螺纹杆113在旋转的过程中则会带动两个移动块117相对移动,而两个移动块117在移动的过程中则会通过两个牵引杆118来带动裁切组件6整体左移,以此来对上模刀块64和下模刀块7之间的水平直线距离进行调节,最终实现了冲裁间隙可调节的目的,以此来适用于不同厚度薄板材料的裁切作业,提高了实用性,解决了现有落料模具上冲裁的间隙多为固定,并不具备对冲裁间隙进行调节的功能,导致无法根据薄板材料的厚度来对冲裁间隙进行调节,实用性较差的问题。To sum up, the blanking die with blanking gap adjustment function drives the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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