CN218298073U - Photovoltaic glass defect detection line and photovoltaic glass production line - Google Patents
Photovoltaic glass defect detection line and photovoltaic glass production line Download PDFInfo
- Publication number
- CN218298073U CN218298073U CN202221817567.4U CN202221817567U CN218298073U CN 218298073 U CN218298073 U CN 218298073U CN 202221817567 U CN202221817567 U CN 202221817567U CN 218298073 U CN218298073 U CN 218298073U
- Authority
- CN
- China
- Prior art keywords
- defect detection
- glass
- line
- conveying
- edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model discloses a photovoltaic glass defect detection line and a photovoltaic glass production line, wherein the photovoltaic glass defect detection line comprises a main control device, a conveying line, and a visual defect detection device and an edge defect detection device which are arranged along the conveying line in sequence; the detection part of the visual defect detection equipment is positioned above the conveying line and is used for detecting the surface defect and/or the coating defect and/or the silk-screen defect of the finished glass product on the conveying line; the two detection parts of the edge defect detection equipment are respectively arranged at two opposite sides of the conveying line and are used for detecting edge grinding defects of the edge of the glass finished product on the conveying line; the main control equipment is in signal connection with the visual defect detection equipment and the edge defect detection equipment and is used for carrying out quality analysis processing on data detected by the visual defect detection equipment and the edge defect detection equipment. The utility model discloses technical scheme avoids the condition to the off-the-shelf false retrieval of glass, hourglass inspection, guarantees the off-the-shelf stability of quality of glass to realize detecting data unified management and analysis.
Description
Technical Field
The utility model relates to a photovoltaic glass production line technical field, in particular to photovoltaic glass defect detection line and photovoltaic glass production line.
Background
In the production and manufacturing of the photovoltaic glass back plate, the processing procedures of edging, punching, screen printing, surface coating, cleaning and the like are required, and faults can occur in the procedures, so that various defect detections are required to be carried out on a glass finished product to ensure the quality of the product. The current detection mode is generally to arrange quality testers at each process, and detect defects by a manual mode, and the mode has the following defects: quality testing personnel are easy to cause the conditions of false detection and missed detection due to fatigue, so that the quality is unstable, and the detected data is difficult to be uniformly managed and analyzed.
SUMMERY OF THE UTILITY MODEL
The utility model provides a photovoltaic glass defect detection line aims at avoiding the false retrieval, the condition of examining of leaking, guarantees the stability of quality to realize detecting data unified management and analysis.
In order to achieve the purpose, the photovoltaic glass defect detection line provided by the utility model comprises a main control device, a conveying line, and a visual defect detection device and an edge defect detection device which are sequentially arranged along the conveying line;
the detection part of the visual defect detection equipment is positioned above the conveying line and is used for detecting the surface defect and/or the coating defect and/or the silk-screen defect of the finished glass product on the conveying line;
the two detection parts of the edge defect detection equipment are respectively arranged at two opposite sides of the conveying line and are used for detecting edge grinding defects of the edge of the finished glass product on the conveying line;
the main control equipment is in signal connection with the visual defect detection equipment and the edge defect detection equipment and is used for carrying out quality analysis processing on data detected by the visual defect detection equipment and the edge defect detection equipment.
In some embodiments, the conveying line comprises an abnormal lower sheet working section located behind the edge detection device along the conveying direction of the conveying line, and the photovoltaic glass defect detection line further comprises a defective product storage position, a repaired product storage position and a lower sheet device which are arranged corresponding to the abnormal lower sheet working section; the main control equipment is electrically connected with the piece discharging equipment and used for controlling the piece discharging equipment to take and place the glass finished products at the abnormal piece discharging working section to a defective product storage position or a repair product storage position or to control the piece discharging equipment not to process according to a quality analysis processing result, so that the glass finished products are sent to the next working section.
In some embodiments, the defective product storage location and the repair product storage location are respectively disposed at two opposite sides of the abnormal lower work section.
In some embodiments, the conveyor line further comprises a package lower station located after the abnormal lower station in its conveying direction, the package lower station being butted against the abnormal lower station.
In some embodiments, the conveying line further includes a first conveying section, a second conveying section, and a third conveying section, which are sequentially butted in a conveying direction of the conveying line, the first conveying section is located in front of the visual defect inspection apparatus, the second conveying section is located between the visual defect inspection apparatus and the edge defect inspection apparatus, and the third conveying section is located between the edge defect inspection apparatus and the abnormal unloading section.
In some embodiments, the photovoltaic glass defect detection line further comprises a glass correcting mechanism, the glass correcting mechanism is arranged in front of the visual defect detection device along the conveying direction of the conveying line, the glass correcting mechanism is adjacent to the visual defect detection device, and the glass correcting mechanism is used for performing position correction on the glass finished products on the conveying line.
In some embodiments, the master device further comprises a display screen for displaying the defect information of the analysis statistics.
The utility model also provides a photovoltaic glass production line, including foretell photovoltaic glass defect detection line.
In some embodiments, the photovoltaic glass production line further comprises a production management system, and the master control device is in communication with the production management system.
In some embodiments, the photovoltaic glass production line further comprises a front end glass cleaning machine for cleaning the glass finished product; the head end of the conveying line along the conveying direction is butted with the glass cleaning machine and used for receiving the glass finished products conveyed by the glass cleaning machine.
The utility model discloses photovoltaic glass defect detection line's technical scheme sets gradually visual defect check out test set and limit portion defect check out test set through following the transfer chain to the realization is to the automatic detection of each item defect of the off-the-shelf glass on the transfer chain, and, main control equipment signal connection visual defect check out test set and limit portion defect check out test set, carry out quality analysis to the data that visual defect check out test set and limit portion defect check out test set detected and handle, satisfied the unified management and the analysis of the off-the-shelf defect detection data of glass. So, compare in artifical detection mode, the utility model discloses a photovoltaic glass defect detection line has avoided the condition of false retrieval, hourglass inspection, guarantees the off-the-shelf quality stability of glass to realize detecting data unified management and analysis, simultaneously, the detection efficiency of automatic detection mode is higher, has promoted photovoltaic glass's production efficiency.
Drawings
Fig. 1 is a schematic structural distribution diagram of a photovoltaic glass defect detection line in an embodiment of the present invention;
fig. 2 is a schematic view of the structural distribution of the photovoltaic glass defect detection line in another embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front, and rear … …) in the embodiments of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
It will also be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory to each other or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The utility model provides a photovoltaic glass defect detection line, mainly used carry out each item defect detection to the glass finished product.
Referring to fig. 1, in the present embodiment, the photovoltaic glass defect detecting line includes a main control device 10, a conveyor line 20, and a visual defect detecting device 30 and an edge defect detecting device 40 sequentially disposed along the conveyor line 20.
The detecting portion of the visual defect detecting device 30 is located above the conveying line 20, and is used for detecting surface defects and/or coating defects and/or silk-screen defects of the finished glass product on the conveying line 20, that is, the visual defect detecting device 30 may be used for detecting one or more of surface defects (e.g., appearance size defects), coating defects (e.g., surface coating defects), and silk-screen defects of the finished glass product, and of course, the visual defect detecting device 30 is not limited to the detection of the above-mentioned types of defects, and may also include more other types of defect detection.
Wherein, the relative both sides of transfer chain 20 are located respectively to two testing parts of limit defect check out test set 40 to be used for detecting the finished glass product's on the transfer chain 20 limit edging defect, promptly two testing parts of limit check out test set respectively the edging condition of two limits of finished glass product.
The main control device 10 is connected to the visual defect detecting device 30 and the edge defect detecting device 40 by signals (wireless communication connection or wired connection), and is configured to perform quality analysis processing on data detected by the visual defect detecting device 30 and the edge defect detecting device 40. The visual defect detection device 30 and the edge detection device feed back the data of the glass product detected by the visual defect detection device 30 and the edge detection device to the main control device 10, and the main control device 10 performs quality analysis processing on each item of detection data of the glass product to obtain a defect grade (also called quality grade) of the glass product.
The main control device 10 may analyze data detected by the visual defect detecting device 30 and the edge defect detecting device 40 through AI deep learning to obtain a quality result of a current finished glass product, may also analyze and count detected defect data (defect position, size, etc.), display an overall result on a display interface by using a datamation table, and highlight an out-of-limit item (for example, display with a highlighted color), for example, in some embodiments, the main control device 10 further includes a display screen for displaying defect information of the analysis and counting, so that a worker can more visually see a defect condition of the finished glass product. In addition, the master control device 10 can also set up the function of interfacing with the production management system of the customer to meet the definition requirements of different customer interfaces.
The photovoltaic glass defect detection line of this embodiment sets gradually visual defect check out test set 30 and limit portion defect check out test set 40 through following transfer chain 20 to realize the automatic detection of each item defect of the finished glass product on transfer chain 20, and, main control unit 10 signal connection visual defect check out test set 30 and limit portion defect check out test set 40, carry out quality analysis processing to the data that visual defect check out test set 30 and limit portion defect check out test set 40 detected, the unified management and the analysis of the finished glass product's defect detection data have been satisfied. So, compare in artifical detection mode, the photovoltaic glass defect detection line of this embodiment has avoided the condition of false retrieval, hourglass detection, guarantees the off-the-shelf stability of quality of glass to realize detecting data unified management and analysis, simultaneously, the detection efficiency of automatic detection mode is higher, has promoted photovoltaic glass's production efficiency.
Referring to fig. 1, in the present embodiment, the photovoltaic glass defect detecting line further includes a glass correcting mechanism 80, the glass correcting mechanism 80 is disposed in front of the visual defect detecting apparatus 30 along the conveying direction V of the conveying line 20, the glass correcting mechanism 80 is adjacent to the visual defect detecting apparatus 30, and the glass correcting mechanism 80 is used for performing position correction on the glass product on the conveying line 20. The glass straightening mechanism 80 is arranged at the front end of the conveying line 20, and the glass at the front end of the conveying line 20 is straightened, so that the offset of the glass is reduced, the detection accuracy of the width and the length size of the glass by visual detection is effectively improved, and meanwhile, the accuracy of the detection of the edge defect detection equipment 40 on the edge grinding condition of the glass can be ensured to some extent.
Referring to fig. 2, in the present embodiment, the conveyor line 20 includes an abnormal lower sheet working section 21 located behind the edge detection device along the conveying direction V, and the photovoltaic glass defect detection line further includes a defective product storage location 60, a reworked product storage location 70 and a lower sheet device 50, which are disposed corresponding to the abnormal lower sheet working section 21; the main control device 10 is electrically connected to the unloading device 50, and the main control device 10 is configured to control the unloading device 50 to pick and place the glass product at the abnormal unloading working section 21 to the defective product storage location 60 or the repaired product storage location 70 according to the quality analysis processing result, or control the unloading device 50 not to process, so that the glass product is sent to the next working section.
In this embodiment, the finished glass product at the abnormal blanking section 21 is the finished glass product just detected. When the main control device 10 determines that the detected glass finished product is a defective product (that is, the quality analysis processing result is a defective product), the main control device 10 controls the blanking device 50 to pick and place the glass finished product at the abnormal blanking section 21 to the defective product storage position 60; when the main control device 10 determines that the detected glass finished product is a reworked product (i.e. has defects but has small or few defects), the main control device 10 controls the unloading device 50 to take and place the glass finished product at the abnormal unloading station 21 to the reworked product storage position 70; when the main control device 10 determines that the detected glass finished product is a qualified product or a good product, the main control device 10 controls the blanking device 50 not to perform any treatment, so that the glass finished product at the abnormal blanking working section 21 is conveyed to the next working section for the next working procedure. The sheet unloading device 50 may be an industrial robot for taking and placing glass or a device with a manipulator for taking and placing glass. In this embodiment, the main control device 10 controls the sheet discharging device 50 to perform corresponding operations according to the detected quality analysis result of the glass product, so as to realize automatic classification and sheet discharging of the glass product, and more intelligent automation.
In some embodiments, the defective product storage location 60 and the repair product storage location 70 are respectively disposed at two opposite sides of the abnormal unloading section 21, so as to prevent the problem that the defective product storage location 60 and the repair product storage location 70 interfere with each other, and to prevent the occurrence of a situation that a worker mistakes the defective product and the repair product.
Referring to fig. 2, in the present embodiment, the conveying line 20 further includes a package lower section 22 located behind the abnormal lower section 21 in the conveying direction V, and the package lower section 22 is butted against the abnormal lower section 21. When the main control device 10 determines that the detected glass finished product is a qualified product or a non-qualified product, the main control device 10 controls the blanking device 50 not to perform any treatment, the glass finished product at the abnormal blanking section 21 is conveyed backwards to the packaging blanking section 22, the qualified glass finished product is automatically packaged, and the qualified glass product is conveyed out after the packaging is completed.
Referring to fig. 2, in the present embodiment, the conveying line 20 further includes a first conveying section 23, a second conveying section 24, and a third conveying section 25, which are sequentially connected in a conveying direction V, wherein the first conveying section 23 is located in front of the visual defect inspection apparatus 30, the second conveying section 24 is located between the visual defect inspection apparatus 30 and the edge defect inspection apparatus 40, and the third conveying section 25 is located between the edge defect inspection apparatus 40 and the abnormal lower sheet station 21. The conveying line 20 is formed by sequentially butting a plurality of conveying sections and working sections, so that the conveying driving of each conveying section and each working section can be independently controlled, the conveying speed of the conveying line 20 is more flexibly controlled, and various different requirements in the production detection process are met. For example, the first conveying section 23 can be conveyed at a lower conveying speed, so as to ensure the detection stability and the comprehensive accuracy of the visual defect detection device 30, and the first conveying section 23 can be arranged at a smaller conveying roller interval and distributed more densely, so as to ensure the stability of the finished glass product, and further ensure the stability and the comprehensive accuracy of the visual defect detection device 30 for detecting various defects.
The utility model further provides a photovoltaic glass production line, this photovoltaic glass production line include photovoltaic glass defect detection line, and the concrete structure of this photovoltaic glass defect detection line refers to above-mentioned embodiment, because this photovoltaic glass production line has adopted the whole technical scheme of all embodiments of above-mentioned photovoltaic glass defect detection line, consequently has all beneficial effects that the technical scheme of above-mentioned embodiment brought at least, and the repeated description is no longer given here.
In some embodiments, the photovoltaic glass production line further comprises a front-end glass cleaning machine for cleaning the glass finished product; the head end of the conveying line along the conveying direction V is butted with the glass cleaning machine and used for receiving the glass finished products conveyed by the glass cleaning machine. Of course, the photovoltaic glass production line further comprises a glass processing line, the glass processing line is arranged in front of the front-end glass cleaning machine, and the glass processing line can comprise processing procedures of edging, punching, screen printing, surface coating and the like on glass.
In some embodiments, the photovoltaic glass production line further comprises a production management system, and the master control device is in communication with the production management system, and the production management system can meet interface definition requirements of different customers.
What just go up be the utility model discloses a part or preferred embodiment, no matter characters or attached drawing can not consequently restrict the utility model discloses the scope of protection, all with the utility model discloses a holistic design down, utilize the equivalent structure transform that the content of the description and the attached drawing was done, or direct/indirect application all includes in other relevant technical field the utility model discloses the within range of protection.
Claims (10)
1. The photovoltaic glass defect detection line is characterized by comprising a main control device, a conveying line, and a visual defect detection device and an edge defect detection device which are sequentially arranged along the conveying line;
the detection part of the visual defect detection equipment is positioned above the conveying line and is used for detecting the surface defect and/or the coating defect and/or the silk-screen defect of the finished glass product on the conveying line;
the two detection parts of the edge defect detection equipment are respectively arranged at two opposite sides of the conveying line and are used for detecting edge grinding defects of the edge of the finished glass product on the conveying line;
the main control equipment is in signal connection with the visual defect detection equipment and the edge defect detection equipment and is used for carrying out quality analysis processing on data detected by the visual defect detection equipment and the edge defect detection equipment.
2. The photovoltaic glass defect detection line of claim 1, wherein the conveyor line comprises an abnormal lower sheet working section located behind the edge detection device along the conveying direction of the conveyor line, and the photovoltaic glass defect detection line further comprises a defective product storage position, a repaired product storage position and a lower sheet device which are arranged corresponding to the abnormal lower sheet working section;
the main control equipment is electrically connected with the piece discharging equipment and used for controlling the piece discharging equipment to take and place the glass finished products at the abnormal piece discharging working section to a defective product storage position or a repair product storage position or to control the piece discharging equipment not to process according to a quality analysis processing result, so that the glass finished products are sent to the next working section.
3. The photovoltaic glass defect detection line of claim 2, wherein the defective product storage location and the rework storage location are respectively disposed on opposite sides of the abnormal lower work section.
4. The photovoltaic glass defect detection line of claim 2, wherein the conveyor line further comprises a package take-off station located after the abnormal take-off station along the conveying direction thereof, the package take-off station interfacing with the abnormal take-off station.
5. The photovoltaic glass defect detection line of claim 2, wherein the conveyor line further comprises a first conveying section, a second conveying section and a third conveying section which are sequentially butted along a conveying direction of the conveyor line, the first conveying section is located in front of the visual defect detection device, the second conveying section is located between the visual defect detection device and the edge defect detection device, and the third conveying section is located between the edge defect detection device and the abnormal lower sheet section.
6. The photovoltaic glass defect detection line of any one of claims 1 to 5, further comprising a glass correcting mechanism disposed in front of the visual defect detection apparatus in the conveying direction of the conveying line, and adjacent to the visual defect detection apparatus, for performing position correction on the glass finished products on the conveying line.
7. The photovoltaic glass defect detection line of any one of claims 1 to 5, wherein the master control device further comprises a display screen for displaying defect information of analysis statistics.
8. A photovoltaic glass production line comprising the photovoltaic glass defect detection line of any one of claims 1 to 7.
9. The photovoltaic glass production line of claim 8, further comprising a production management system, wherein the master control device is communicatively coupled to the production management system.
10. The photovoltaic glass production line of claim 8, further comprising a front end glass washer for washing the glass product; the head end of the conveying line along the conveying direction is butted with the glass cleaning machine and used for receiving the glass finished products conveyed by the glass cleaning machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221817567.4U CN218298073U (en) | 2022-07-14 | 2022-07-14 | Photovoltaic glass defect detection line and photovoltaic glass production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221817567.4U CN218298073U (en) | 2022-07-14 | 2022-07-14 | Photovoltaic glass defect detection line and photovoltaic glass production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218298073U true CN218298073U (en) | 2023-01-13 |
Family
ID=84790275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221817567.4U Active CN218298073U (en) | 2022-07-14 | 2022-07-14 | Photovoltaic glass defect detection line and photovoltaic glass production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218298073U (en) |
-
2022
- 2022-07-14 CN CN202221817567.4U patent/CN218298073U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106124163A (en) | A kind of pluggable emission and reception module automated detection system and detection method | |
| CN106404796A (en) | On-line detection and repair apparatus and method for circuit board | |
| CN215964880U (en) | Detection system of circuit board | |
| WO2014180049A1 (en) | Detection method of panel bonding semi-finished product | |
| CN111002109B (en) | High-flexibility continuous composite automatic production system suitable for flaky materials | |
| CN113835018A (en) | PCBA veneer test system based on laser multi-point positioning | |
| CN218298073U (en) | Photovoltaic glass defect detection line and photovoltaic glass production line | |
| CN109664611B (en) | Printing machine | |
| CN111167732A (en) | Composite station for flexible sampling inspection of sheet products | |
| CN112213325A (en) | AOI detection system and detection method thereof | |
| CN108344940A (en) | A kind of intelligent detection equipment for leakage circuit breakers | |
| CN207223202U (en) | Laser Jet mark vision-based detection all-in-one machine | |
| CN211516663U (en) | High-flexibility continuous composite automatic production system suitable for flaky materials | |
| CN211515222U (en) | Composite station for flexible sampling inspection of sheet products | |
| CN212433628U (en) | Lean analysis device of production line | |
| CN208189720U (en) | A kind of detection of 8 channel performance of lithium ion battery double-station and pressing integrated equipment | |
| CN217552408U (en) | Unmanned on duty calibration workstation based on articulated robot | |
| CN218835260U (en) | Device for automatically detecting, screening and packaging abnormity | |
| CN215101018U (en) | High-speed cigarette packet winding platform | |
| CN215812471U (en) | Paper mould goods AOI equipment | |
| CN207881662U (en) | A kind of lithium ion battery contact automatic sizing equipment | |
| CN211359819U (en) | Automatic unloading cleaning machine of going up of optical module | |
| CN216728349U (en) | Automatic sorting system for shaft-mounted welding strips | |
| CN217017529U (en) | Small-size transformer automated processing equipment of non-standard design | |
| CN213287721U (en) | Automatic detection mechanism moulds plastics |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |