CN218286073U

CN218286073U - Deterministic sleeper stripping apparatus

Info

Publication number: CN218286073U
Application number: CN202222726326.5U
Authority: CN
Inventors: 赵维刚; 王永明; 李永崧; 王朝林; 谷俊; 万竞远; 铁万成; 赵孝虎
Original assignee: SHANXI GAOHANG HYDRAULIC Inc; Shanghai Civil Engineering Co Ltd of CREC; First Engineering Co Ltd of Shanghai Civil Engineering Co Ltd of CREC
Current assignee: SHANXI GAOHANG HYDRAULIC Inc; Shanghai Civil Engineering Co Ltd of CREC; First Engineering Co Ltd of Shanghai Civil Engineering Co Ltd of CREC
Priority date: 2022-10-17
Filing date: 2022-10-17
Publication date: 2023-01-13
Anticipated expiration: 2032-10-17

Abstract

The utility model relates to a certainty sleeper drawing of patterns equipment. The utility model discloses deterministic sleeper drawing of patterns equipment, dismounting device including portal frame and portal frame setting, it is provided with the vibrating device who is used for bearing the weight of the mould to correspond portal frame below ground, the mould is invertd and is set up under the portal frame, the sleeve pipe bolt cap up, the prefabricated sleeper that has a plurality of root arrangements in the mould, dismounting device is provided with a plurality of dismantlement modules, the sleeve pipe bolt cap of a plurality of sleepers is dismantled to the counterpoint respectively to the dismantlement module, the automatic drawing of patterns and the scale production of sleeper have been realized, the sleeve pipe bolt is dismantled degree of automation height, no manual intervention, the sleeper is deviate from of high quality.

Description

Deterministic sleeper stripping apparatus

Technical Field

The utility model belongs to the technical field of the sleeper is prefabricated, specifically a determinacy sleeper drawing of patterns equipment.

Background

The sleeper has wooden sleepers made of wood, steel sleepers and reinforced concrete sleepers, the reinforced concrete sleeper is generally used at present, reinforcing steel bars are arranged in a steel mould during production of the sleeper, concrete is injected for forming, then a formed sleeper finished product is separated from the mould, the existing sleeper mould is generally of a single-group structure or a mould structure with a plurality of groups of sleeper connected bodies, a demoulding mode generally comprises that a manual hand-held tool is abutted to the mould to remove a sleeve bolt, equipment is adopted for mould demoulding to lift, overturn and knock, so that the prefabricated sleeper is demoulded, the production mode is original, the sleeper can not be prefabricated and demoulded in the mould for large-scale and industrial production, the dismounting and demoulding modes of the sleeve bolt are realized without special equipment and appliances, the production efficiency is low, the structural quality of the sleeper is easy to damage in the demoulding process, the sleeper is completely demoulded, the whole demoulding process is complicated, and the safety of manual intervention cannot be guaranteed.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a problem of the automatic drawing of patterns of sleeper, utility model relates to a determinacy sleeper drawing of patterns equipment.

The utility model adopts the following technical proposal:

deterministic sleeper drawing of patterns equipment, including the dismounting device of portal frame and portal frame setting, it is provided with the vibrating device who is used for bearing the weight of the mould to correspond portal frame below ground, and the prefabricated sleeper that has a plurality of root arrangements in the mould sets up under the portal frame and invert, and the sleeve pipe cap of bolt up, dismounting device are provided with a plurality of dismantlement modules, and dismantlement module 9 is provided with the rotatory catcher of drive and is counterpointed the sleeve pipe cap of bolt of dismantling a plurality of sleepers respectively.

The portal frame includes: support, support body, the support that four distributions set up embeds there is the lift jar of synchronous lift, and the support body is connected to the lift jar upper end, and the support body transversely is provided with the crossbeam frame, and two vertical dismounting device who sets up side by side are fixed in two crossbeam framves under, dismounting device still includes: the lifting device comprises a long rectangular frame, suspensions, lifting cylinders and guide rail mechanisms, wherein the guide rail mechanisms are symmetrically arranged under the frame along the extending direction of the long rectangular frame, a plurality of disassembling modules vertically slide on the guide rail mechanisms, the suspensions are fixed on the frame along the extending direction of the long rectangular frame, the lifting cylinders are fixed on the suspensions, and rod ends of the lifting cylinders are driven downwards to be connected with the disassembling modules to ascend and descend.

The detaching module includes: the connector, a motor, little spring, the cartridge type catcher, the transmission shaft, the fixed motor that sets up on the connector, connector side and guide rail mechanism sliding connection, be equipped with hole and bearing in the connector, the rotation of transmission shaft upper end sets up in the connector hole, and with motor output shaft, the transmission shaft lower extreme is provided with square shaft, the epaxial spout that is provided with of square, cartridge type catcher upper end sets up the quad slit that suits the formula shape axle, cartridge type catcher upper end and transmission shaft lower extreme adaptation are connected, cartridge type catcher is provided with set screw and inserts the spout, still the cover is equipped with little spring between epaxial flower wheel of transmission and the cartridge type catcher, cartridge type catcher lower port is provided with two archs of ring symmetry, two bellying and the sleeve pipe bolt cap adaptation of ring symmetry.

Correspond the ground of dismounting device below and vertically be provided with two sets of sleeper strutting arrangement, sleeper strutting arrangement includes: the detection frame is deviate from to sleeper support, sleeper support frame, sleeper, and the sleeper support is provided with lift cylinder, and two sleeper supports vertically set up side by side and connect a sleeper support frame of lifting jointly and go up and down, and the last connection of lift cylinder sets up the sleeper support frame, and the sleeper support frame is for being provided with concave type rectangular form, and the permutation is provided with a plurality of sleepers in the concave type and deviates from the detection frame, and every sleeper deviates from a sleeper in the detection frame corresponds the mould.

The vibration device includes: ground beam, vibrator, the vibrator includes: the vibration machine comprises elastic bodies, vibration motors and vibration plates, wherein a plurality of arrayed vibrators are arranged on the ground beam, each vibrator comprises two elastic bodies fixed on the ground beam, the vibration plates are connected to the two elastic bodies in a common mode, and the vibration motors are fixedly connected to the lower portions of the vibration plates.

The disassembly module further comprises: the hub, the photoelectric switch and the connecting body are provided with the photoelectric switch, the hub is coaxially arranged in the middle section of the transmission shaft, the hub is a rim provided with a plurality of annular grooves, and the detection irradiation end of the photoelectric switch is radially opposite to the annular grooves of the hub.

The sleeper is deviate from and is detected the frame and include: jacking frame, fixed plate, spring, proximity switch, the fixed plate is provided with two guiding holes, and the fixed guide arm that is provided with two adaptation guiding holes under the jacking frame, the guide arm cover is equipped with the spring and inserts in the guiding hole, and the fixed plate is provided with proximity switch, and jacking frame elasticity goes up and down, and the proximity switch detects the signaling when jacking frame descends to the right place, and when jacking frame elasticity rises, is higher than sleeper support frame upper plane.

The dismounting device fixed on the cross beam frame is provided with an inclination angle, and a dismounting module catcher of the dismounting device is vertical to the rail bearing platform.

The dismounting device further comprises: the tray, four adjacent dismantlement module centering set up the lift cylinder, and under the lift cylinder was fixed in the suspension, the rod end of lift cylinder connected the tray down, and the disk body support of tray pastes the connector bottom of four adjacent dismantlement modules.

The detachment module further includes: the magnet is embedded into the cylinder cores at the root parts of the two bulges.

Compared with the prior art, the utility model discloses can obtain following technological effect: automatic drawing of patterns simultaneously of a plurality of sleepers in the mould sets up automatic dismounting device, and a plurality of dismantlements module sets up the automatic counterpoint mould sleeve bolt of cartridge type catcher, and the automatic absorption of revolving of sleeve bolt dismantlement process is twisted soon and is presented and contract, is provided with the sleeper and deviates from the detection frame and realizes detecting the state of deviating from the sleeper to every, and mould drawing of patterns process adopts vibrating device excitation drawing of patterns efficient, adopts hydraulic drive to go up and down and rotatory, and control is accurate and powerful stable.

The utility model discloses an automatic drawing of patterns and the scale production of sleeper, the sleeve pipe bolt dismantles degree of automation height, and no manual intervention, the sleeper is deviate from of high quality.

Drawings

Fig. 1 is a three-dimensional schematic view of the present invention;

fig. 2 is a schematic top view of the present invention;

FIG. 3 is a schematic view of the present invention;

fig. 4 is a schematic right-side view of the present invention in fig. 3;

FIG. 5 isbase:Sub>A schematic cross-sectional view of FIG. 4A-A;

fig. 6 is a schematic perspective view of the sleeper dislocation detection frame of the present invention;

fig. 7 is a three-dimensional schematic view of the detaching device of the present invention;

FIG. 8 is an in-place perspective view of the mold of the present invention;

fig. 9 is a schematic view of the mold acting on the vibrating device according to the present invention;

fig. 10 is a schematic view of the working state of the detaching bolt of the present invention;

fig. 11 is a partial enlarged view of the position B of the present invention.

The device comprises a frame body 1, a cross beam body 2, a power unit 3, a support 4, a lifting cylinder 5, a mold support 6, a sleeper support 7, a sleeper support 8, a sleeper dismounting device 9, a ground beam 10, a vibrator 11, a sleeper falling-out detection frame 12, a long rectangular frame 901, a suspension 902, a lifting cylinder 903, a guide rail mechanism 904, a dismounting module 905, a tray 906, a connecting body 905-1, a motor 905-2, a floral whorl 905-3, a small spring 905-4, a barrel-5-type connector 905-6, a photoelectric switch 905-7, a transmission shaft 905-8, an elastomer 1101, a vibrating motor 1102, a vibrating plate 1103-a jacking frame 1202-a fixing plate 1202-a spring 1203-1204-a proximity switch.

Detailed Description

As shown in fig. 1-11, a deterministic tie stripping apparatus comprising: portal frame, crossbeam frame 2, dismounting device 9, mould support 6, sleeper strutting arrangement, vibrating device, as figure 1-2, the portal frame includes: support 4, support body 1, the support 4 built-in that four distributions set up has lift cylinder 5 synchronous lifting, 1 four corners of support body is connected to lift cylinder 5 upper end, transversely be provided with two crossbeams frame 2 on the support body 1 side by side, be provided with power pack 3 on the crossbeams frame 2 and provide hydraulic power source output for whole equipment, vertically be provided with two dismounting device 9 on the support body 1 side by side, two dismounting device 9 are fixed in under two crossbeams frame 2, dismounting device 9 that is fixed in crossbeams frame 2 has the inclination, 4 inboard distributions of four adjacent supports are provided with mould support 6, be provided with the locating hole with mould positioning table adaptation on the mould support 6, the ground that corresponds dismounting device 9 below vertically is provided with two sets of sleeper strutting arrangement, sleeper strutting arrangement includes: sleeper support 7, sleeper support frame 8, sleeper deviate from detection frame 12, sleeper support 7 is provided with lift cylinder, two sleeper supports 7 vertically set up side by side and connect jointly and lift 8 of sleeper support frame of lifting, the last connection of lift cylinder sets up sleeper support frame 8, sleeper support frame 8 is for being provided with concave type rectangular form, the permutation is provided with a plurality of sleepers in the concave type and deviates from detection frame 12, every sleeper deviates from a sleeper that detection frame 12 corresponds in the mould, if figure 6, sleeper deviating from detection frame 12 includes: jacking frame 1201, fixed plate 1202, spring 1203, proximity switch 1204, fixed plate 1202 is provided with two guiding holes, the fixed guide arm that is provided with two adaptation guiding holes under jacking frame 1201, the guide arm suit has spring 1203 and inserts in the guiding hole, fixed plate 1202 is provided with proximity switch 1204, jacking frame 1201 elasticity goes up and down, proximity switch 1204 detects the signaling when jacking frame 1201 descends to the right place, when jacking frame 1201 elasticity rises, be higher than 8 upper planes of sleeper support frame, the ground in two sets of sleeper support device outsides is adjacent vibrating device that is provided with respectively, vibrating device includes: the ground beam 10, vibrator 11 includes: elastomer 1101, vibrating motor 1102, vibration board 1103 are provided with the vibrator 11 of a plurality of permutations on the ground beam 10, and every vibrator 11 includes two elastomers 1101 that are fixed in ground beam 10, and the vibration board 1103 of being linked together on two elastomers 1101, fixedly connected with vibrating motor 1102 under the vibration board 1103, and the mould is placed in vibrating device, and a plurality of vibrators 11 paste the mould bottom and realize the vibration, and dismounting device 9 includes: long rectangular frame 901, suspension 902, lift cylinder 903, rail mechanism 904, dismantle module 905, tray 906, along the frame of long rectangular frame 901 extending direction under the symmetrical arrangement be provided with a plurality of rail mechanism 904, rail mechanism 904 is provided with the slider of slide rail and adaptation, dismantles module 905 and slider fixed connection, but a plurality of dismantlement modules 905 vertical sliding in rail mechanism 904, like fig. 4-5, 10, 11, dismantlement module 905 includes: a connector 905-1, a motor 905-2, a spline wheel 905-3, a small spring 905-4, a cylindrical connector 905-5, a magnet 905-6, a photoelectric switch 905-7 and a transmission shaft 905-8, wherein the motor 905-2 is fixedly arranged on the connector 905-1, the photoelectric switch 905-7 is arranged on the side of the connector 905-1, the side of the connector 905-1 is fixedly connected with a slide block, an inner hole and a bearing are arranged in the connector 905-1, the upper end of the transmission shaft 905-8 is rotatably arranged in the inner hole of the connector 905-1 and connected with an output shaft of the motor 905-2, the spline wheel 905-3 is coaxially arranged at the middle section of the transmission shaft 905-8, the spline wheel 905-3 is a rim provided with a plurality of annular grooves, and the detection irradiation end of the photoelectric switch 905-7 is radially opposite to the annular groove of the spline wheel 905-3, a square shaft is arranged at the lower end of the transmission shaft 905-8, a sliding groove is arranged on the square shaft, a square hole suitable for the square shaft is arranged at the upper end of the cylindrical adapter 905-5, the upper end of the cylindrical adapter 905-5 is in adaptive connection with the lower end of the transmission shaft 905-8, a fixing screw is arranged on the cylindrical adapter 905-5 and is inserted into the sliding groove, so that the cylindrical adapter 905-5 and the transmission shaft 905-8 can realize axial relative displacement, a small spring 905-4 is further sleeved between a spline 905-3 on the transmission shaft 905-8 and the cylindrical adapter 905-5, two annular symmetrical bulges are arranged at the lower port of the cylindrical adapter 905-5, a magnet 905-6 is embedded in the barrel center of the root part of the two bulges, and the bulge part of the cylindrical adapter 905-5 is in adaptive connection with a sleeve bolt cap; four adjacent disassembly modules 905 are provided with a lifting cylinder 903 in a centering manner, the lifting cylinder 903 is fixed below a suspension 902, a plurality of suspensions 902 are fixed on the frame along the extending direction of the long rectangular frame 901, the rod end of the lifting cylinder 903 faces downwards, the rod end is connected with the center of a tray 906, and the tray body of the tray 906 is attached to the bottoms of connecting bodies 905-1 of the four adjacent disassembly modules 905.

In order to ensure that the dismounting module 905 of the dismounting device 9 is perpendicular to the rail bearing table, the dismounting device 9 fixed to the beam frame 2 has an inclination.

The sleeper of a plurality of arrangements is prefabricated in the mould, and two dismounting devices 9 are parallelly connected, wherein, a rail supporting platform of sleeper is counterpointed to two sets of transversely adjacent dismounting modules 905, and a sleeper is counterpointed to every group dismounting module 905 on two dismounting devices 9.

The embodiment is as follows:

referring to fig. 1 and 8, an inverted mold is transported to a station by a transport vehicle, four corners of a mold body are placed on a mold support 6, positioning tables of the four corners of the mold are matched with positioning holes on the mold support 6 in a positioning manner, long sides of the mold body are pressed on a vibration plate 1103, an elastic body 1101 is compressed to enable mold loads to fall on the vibration plate 1103, the bottom of the mold is upward and enable a sleeve bolt cap to have a disassembly condition, a lifting cylinder of a sleeper support 7 synchronously extends out of a sleeper support frame 8 to lift so as to enable the sleeper support frame 8 to be close to a sleeper to be taken off, lifting cylinders 5 arranged in four distributed supports 4 can synchronously descend so as to enable a disassembly device 9 to descend, a disassembly module 905 is aligned with the sleeve bolt, a lifting cylinder 903 freely extends out to descend, a plurality of disassembly modules 905 slide down along a guide rail mechanism 904, in order to ensure that all the protrusions of the cylindrical adaptor 905-5 are matched with the aligned sleeve bolt cap to have a screwing condition, a small spring 905-4 for feeding is arranged in the descending process of the cylindrical adaptor 905-5 to eliminate height difference caused by non-uniformity of heights of a plurality of sleeve bolts and keep the cylindrical adaptor 905-5 and the sleeve bolt cap to be continuously butted in the disassembling process, specifically, a disassembling module 905 descends the cylindrical adaptor 905-5 to compress the small spring 905-4, the cylindrical adaptor 905-5 slides upwards along a sliding groove on a square shaft until the protrusion of the cylindrical adaptor 905-5 is matched with the sleeve bolt cap, a magnet 905-6 is arranged at the end of the sleeve bolt cap, a motor 905-2 drives a transmission shaft 905-8 to rotate, and the transmission shaft 905-8 sequentially transmits torque to the cylindrical adaptor 905-5 and the sleeve bolt, as shown in figure 10, the sleeve bolt is screwed to withdraw and separate from a rail bearing shell part and a sleeper of the mold, a plurality of disassembling modules 905 slide and move upwards along a rail mechanism 904 by lifting of a lifting cylinder 903, a vibration motor 1102 works to start vibration and transmit exciting force to a vibration plate 1103 and the mold, a plurality of sleepers poured and formed in the inverted mold naturally fall under the influence of the exciting force and gravity, the falling sleepers press down a sleeper falling-off detection frame 12, a jacking frame 1201 compresses a spring 1203 along a guide rod, a proximity switch 1204 detects and sends out signals when the jacking frame 1201 descends to the right position, whether each sleeper is removed or not is judged by the sleeper falling-off detection frame 12 correspondingly arranged on each sleeper, the bearing capacity of the sleeper falls on the upper plane of a sleeper supporting frame 8 in the descending process of the jacking frame 1201, and a power unit 3 provides power output for hydraulic actuating elements such as a lifting cylinder 5, a motor 905-2 and the lifting cylinder 903.

Claims

1. Deterministic sleeper stripping apparatus, characterized by: dismounting device (9) including portal frame and portal frame setting corresponds portal frame below ground and is provided with the vibrating device who is used for bearing the weight of the mould, and the prefabricated sleeper that has a plurality of rows in the mould sets up under the portal frame and invert, and the sleeve pipe cap of bolt up, dismounting device (9) are provided with a plurality of dismantlement modules (905), and dismantlement module (905) are provided with the rotatory catcher of drive and are counterpointed respectively and dismantle the sleeve pipe cap of bolt of a plurality of sleepers.

2. The deterministic sleeper stripping apparatus of claim 1, wherein: the portal frame includes: support (4), support body (1), support (4) that four distributions set up have built-in lift cylinder (5) that have synchronous lift, and support body (1) is connected to lift cylinder (5) upper end, and support body (1) transversely is provided with crossbeam frame (2), and under two vertical dismounting device (9) that set up side by side were fixed in two crossbeam frames (2), dismounting device (9) still included: the long rectangular frame (901), the suspension (902), the lift cylinder (903), guide rail mechanism (904), along long rectangular frame (901) extending direction's frame under the symmetrical arrangement be provided with a plurality of guide rail mechanism (904), a plurality of dismantlement module (905) vertically slide in guide rail mechanism (904), on a plurality of suspensions (902) were fixed in the frame along long rectangular frame (901) extending direction, lift cylinder (903) were fixed in suspension (902), the rod end of lift cylinder (903) was down the drive connection dismantlement module (905) and is gone up and down.

3. A deterministic sleeper stripping apparatus as claimed in claim 2 wherein: the detachment module (905) comprises: the connecting device comprises a connecting body (905-1), a motor (905-2), a small spring (905-4), a cylindrical adapter (905-5) and a transmission shaft (905-8), wherein the motor (905-2) is fixedly arranged on the connecting body (905-1), the side of the connecting body (905-1) is in sliding connection with a guide rail mechanism (904), an inner hole and a bearing are arranged in the connecting body (905-1), the upper end of the transmission shaft (905-8) is rotatably arranged in the inner hole of the connecting body (905-1) and is connected with an output shaft of the motor (905-2), a square shaft is arranged at the lower end of the transmission shaft (905-8), a sliding groove is formed in the square shaft, a square hole suitable for the square shaft is formed in the upper end of the cylindrical adapter (905-5), the upper end of the cylindrical adapter (905-5) is in adaptive connection with the lower end of the transmission shaft (905-8), a fixing screw is arranged on the cylindrical adapter (905-5) and inserted into the sliding groove, the small spring (905-4) is further sleeved between a spline wheel (905-3) on the transmission shaft (905-8) and the cylindrical adapter (905-5), two symmetrical annular screw caps are symmetrically arranged at the lower end of the annular sleeve pipe, and two symmetrical annular sleeves are arranged on the lower end of the cylindrical adapter (905-5).

4. A deterministic sleeper stripping apparatus as claimed in any one of claims 1 to 3 wherein: correspond the ground of dismounting device (9) below and vertically be provided with two sets of sleeper strutting arrangement, sleeper strutting arrangement includes: sleeper support (7), sleeper support frame (8), sleeper deviate from detection frame (12), sleeper support (7) are provided with lift cylinder, two sleeper supports (7) vertically set up side by side and connect a sleeper support frame (8) of lifting jointly and go up and down, the last connection of lift cylinder sets up sleeper support frame (8), sleeper support frame (8) is for being provided with concave type rectangular form, the permutation is provided with a plurality of sleepers in the concave type and deviates from detection frame (12), every sleeper deviates from a sleeper in detection frame (12) corresponds the mould.

5. A deterministic sleeper stripping apparatus as claimed in any one of claims 1 to 3 wherein: the vibration device includes: ground beam (10), vibrator (11) include: the vibrating plate comprises elastic bodies (1101), vibrating motors (1102) and vibrating plates (1103), wherein a plurality of arrayed vibrators (11) are arranged on a ground beam (10), each vibrator (11) comprises two elastic bodies (1101) fixed on the ground beam (10), the vibrating plates (1103) are connected to the two elastic bodies (1101) in a shared mode, and the vibrating motors (1102) are fixedly connected to the lower portions of the vibrating plates (1103).

6. A deterministic sleeper stripping apparatus as claimed in claim 3 wherein: the detachment module (905) further comprises: the side of the floral whorl (905-3), the photoelectric switch (905-7) and the connector (905-1) is provided with the photoelectric switch (905-7), the middle section of the transmission shaft (905-8) is coaxially provided with the floral whorl (905-3), the floral whorl (905-3) is a rim provided with a plurality of annular grooves, and the detection irradiation end of the photoelectric switch (905-7) is radially opposite to the annular groove positioned on the floral whorl (905-3).

7. Deterministic sleeper stripping apparatus as claimed in claim 4, characterized in that: the sleeper drop-out detection frame (12) comprises: jacking frame (1201), fixed plate (1202), spring (1203), proximity switch (1204), fixed plate (1202) are provided with two guiding holes, the fixed guide arm that is provided with two adaptation guiding holes under jacking frame (1201), spring (1203) and insert in the guiding hole are adorned to the guide bar cover, fixed plate (1202) are provided with proximity switch (1204), jacking frame (1201) elasticity goes up and down, proximity switch (1204) detection signaling when jacking frame (1201) descend to the target in place, when jacking frame (1201) elasticity goes up, be higher than sleeper support frame (8) upper plane.

8. A deterministic sleeper stripping apparatus as claimed in any one of claims 2 to 3 wherein: the dismounting device (9) fixed on the cross beam frame (2) has an inclination angle, and a dismounting module (905) catcher of the dismounting device (9) is vertical to the rail bearing platform.

9. Deterministic sleeper stripping apparatus as claimed in claim 2, characterized in that: the dismounting device (9) further comprises: tray (906), four adjacent dismantlement modules (905) centering set up lift cylinder (903), lift cylinder (903) are fixed in under suspension (902), and the rod end of lift cylinder (903) is connected tray (906) down, and the disk body tray of tray (906) pastes the connecting body (905-1) bottom of four adjacent dismantlement modules (905).

10. A deterministic sleeper demolding apparatus as claimed in claim 3, characterized in that: the detachment module (905) further comprises: a magnet (905-6), wherein the magnet (905-6) is embedded in the cylinder core of the root part of the two bulges.