CN218282295U

CN218282295U - Automatic manipulator based on automobile surface paint spraying

Info

Publication number: CN218282295U
Application number: CN202222374265.0U
Authority: CN
Inventors: 胡正龙
Original assignee: Jiangsu Langyue Environmental Protection Technology Co ltd
Current assignee: Jiangsu Langyue Environmental Protection Technology Co ltd
Priority date: 2022-09-07
Filing date: 2022-09-07
Publication date: 2023-01-13
Anticipated expiration: 2032-09-07

Abstract

The utility model discloses an automatic manipulator based on car surface sprays paint, the inside fixed mounting of base has the rotating electrical machines, the output shaft fixedly connected with of rotating electrical machines rotates the seat, the top of base is located to rotate seat below position department and has seted up annular spacing groove, the utility model discloses a cooperation of constant head tank and reference column is used, to the effect of having played the location of installing the disc and having just, need not artifical adjustment position, can aim at locking bolt, and with installing the disc and rotating seat reciprocal anchorage, the rotating electrical machines drives and can drive and rotate seat and installation disc and rotate, and then adjust the horizontal position of the first half of manipulator and angle, and the installation is simple and convenient with the dismantlement mode, the first half and the bottom of manipulator can the alternate segregation, when manipulator damages need overhaul or change, with the first half dismantlement of manipulator can, the bottom of manipulator still keeps usable state, the part that needs the dismantlement when reducing the maintenance, reduce the unnecessary loss when changing.

Description

Automatic manipulator based on automobile surface paint spraying

Technical Field

The utility model relates to an automobile paint spraying processing technology field specifically is an automatic mechanical hand based on car surface sprays paint.

Background

The automobile paint spraying means that the one-layer paint on the surface of an automobile reaches the effect of protecting the automobile, the automobile paint spraying is generally performed by baking paint, the welding of a frame and a shell is completed in an automobile manufacturing factory, the next procedure is paint spraying, and the form of the automobile paint spraying comprises the following steps of: puttying, sanding, painting, etc., automotive painting including: the manipulator for spraying the gas paint adopts a Japan mitsubishi PLC control unit, siemens middle/English touch screen programming control and servo motor driving, has a manual/automatic control mode, can complete four standard walking modes of an X-axis plane, a Y-axis plane and a rectangular frame, is mainly divided into 3 types such as an automatic spraying manipulator, a two-axis spraying manipulator, an X-Y axis spraying manipulator and the like, and is widely applied to the production and processing industry of automobile parts;

but present manipulator appears damaging in the use, and the whole dismantlement is overhauld or is changed when most, can't be with manipulator separation processing, and the manipulator volume is great, and whole dismantlement is very inconvenient, and changes the whole cost too high, can cause the unnecessary loss, so the utility model provides an automatic manipulator based on car surface sprays paint satisfies people's demand.

SUMMERY OF THE UTILITY MODEL

The utility model provides an automatic mechanical hand based on car surface sprays paint can effectively solve the manipulator that provides among the above-mentioned background and appear damaging in the use, and the whole dismantlement is overhauld or is changed during most, can't be with manipulator separation treatment, and the manipulator volume is great, wholly dismantles very inconvenient, and changes the whole cost too high, can cause the problem of unnecessary loss.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic manipulator based on automobile surface paint spraying comprises a base, wherein a rotating motor is fixedly mounted inside the base, an output shaft of the rotating motor is fixedly connected with a rotating seat, the top of the base is positioned below the rotating seat and provided with an annular limiting groove, the bottom end of the rotating seat is fixedly connected with an annular limiting block, the top of the rotating seat is symmetrically provided with positioning grooves, the top of the rotating seat is fixedly provided with an installation disc, the bottom end of the installation disc is symmetrically and fixedly provided with positioning columns, the edge part of the installation disc is fixedly provided with locking bolts at equal intervals along the circumferential direction, the top end of the installation disc is fixedly provided with a fixing seat, one end of the fixing seat is fixedly provided with a large arm driving motor, the output shaft of the large arm driving motor is fixedly connected with a large arm, one end of the top of the large arm is fixedly provided with a small arm driving motor, the output shaft of the small arm driving motor is fixedly connected with a small arm, one end part of the small arm is fixedly provided with an adjusting motor, and the output shaft of the adjusting motor is fixedly connected with an adjusting block;

the utility model discloses a mounting structure, including the one end fixedly connected with fixation cylinder of regulating block, circular mounting groove has been seted up at fixation cylinder's one end middle part, fixation cylinder's one end is located circular mounting groove both sides position department symmetry and has seted up the extending groove, the mount pad is installed in the inside embedding of circular mounting groove, the both ends symmetry fixedly connected with lug of mount pad, the middle part fixed mounting of lug has hexagon socket head cap screw, the one end fixedly connected with shower nozzle of mount pad.

Preferably, the annular limiting block is movably embedded into the annular limiting groove, the bottom end of the rotating seat is attached to the top end of the base, and the rotating seat and the base are in fit sliding connection through the annular limiting block and the annular limiting groove.

Preferably, the diameters of the positioning column and the positioning groove are the same, the positioning column is inserted into the positioning groove, and the mounting disc is fixedly connected with the rotating seat through a locking bolt.

Preferably, the large arm is rotatably connected with the fixed seat, the small arm is rotatably connected with the large arm, and the adjusting block is rotatably connected with the small arm.

Preferably, the diameters of the circular mounting groove and the mounting seat are the same, the two lugs are respectively embedded into the two extending grooves, and the mounting seat and the fixing cylinder are fixedly connected through the hexagon socket head cap screw.

Preferably, the surface of the fixed cylinder is provided with external threads, one end of the surface of the fixed cylinder is sleeved with an installation ring sleeve, and one end of the installation ring sleeve is fixedly connected with a protective cover.

Preferably, the inner part of the mounting ring sleeve is provided with an internal thread, the mounting ring sleeve is connected with the fixed cylinder through the thread, and the protective cover ring covers the outer side of the spray head.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model has the advantages of being scientific and reasonable in structure, convenience safe in utilization:

1. be provided with the rotating electrical machines, rotate the seat, the annular spacing groove, the annular stopper, the constant head tank, the installation disc, the reference column, locking bolt and fixing base, cooperation through constant head tank and reference column is used, the effect of having played the location of installation disc and having ajusted, need not artifical adjusting position, can aim at locking bolt, and will install disc and rotation seat reciprocal anchorage, the rotating electrical machines drives and can drive rotation seat and installation disc and rotate, and then adjust the first half horizontally position and the angle of manipulator, and the installation and dismantlement mode are simple and convenient, the first half and the bottom of manipulator can alternate segregation, when manipulator damage needs to overhaul or change, dismantle the first half of manipulator can, the bottom of manipulator still keeps usable state, reduce the part that needs to dismantle when overhauing, reduce the unnecessary loss when changing, use through the cooperation of annular spacing groove and annular stopper simultaneously, play the effect of spacing direction to the rotation seat, make the rotation seat keep stable when rotatory.

2. Be provided with fixation cylinder, circular mounting groove, extending groove, mount pad, lug and hexagon socket head cap screw, use through the cooperation of circular mounting groove and extending groove, played the effect of location to mount pad and shower nozzle, it fixes mount pad and lug to recycle hexagon socket head cap screw, mount pad and shower nozzle are fixed at the tip of manipulator promptly, and the installation is simple and convenient with the dismantlement mode, when the shower nozzle blocks up or damages, it is more convenient to dismantle to overhaul and change.

3. Be provided with the external screw thread, installation ring cover and protection casing, use through the cooperation of installation ring cover and external screw thread, played fixed mounting's effect to the protection casing for the protection casing can encircle the parcel in the outside of shower nozzle, protects at the in-process of spraying paint, makes the paint vehicle can outwards scatter, prevents that the paint vehicle from scattering after the blowout and leading to operational environment in the air dirty in disorder, and the paint vehicle is inhaled for a long time and can cause adverse effect to staff's healthy.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the principles of the invention.

In the drawings:

fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic view of the mounting structure of the driving motor of the large arm according to the present invention;

fig. 3 is a schematic view of the mounting structure of the rotating electric machine of the present invention;

fig. 4 is a schematic view of the mounting structure of the mounting base of the present invention;

reference numbers in the figures: 1. a base; 2. a rotating electric machine; 3. rotating the base; 4. an annular limiting groove; 5. an annular stop block; 6. positioning a groove; 7. installing a disc; 8. a positioning column; 9. locking the bolt; 10. a fixed seat; 11. a large arm drive motor; 12. a large arm; 13. a small arm driving motor; 14. a small arm; 15. adjusting the motor; 16. an adjusting block; 17. fixing the cylinder; 18. a circular mounting groove; 19. an extension groove; 20. a mounting seat; 21. a bump; 22. a hexagon socket head cap screw; 23. a spray head; 24. an external thread; 25. installing a ring sleeve; 26. a shield.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only to illustrate and explain the present invention, and not to limit the present invention.

Example (b): as shown in the figures 1-4, the utility model provides a technical scheme, an automatic manipulator based on automobile surface paint spraying, including a base 1, the inside of the base 1 is fixedly provided with a rotating motor 2, the output shaft of the rotating motor 2 is fixedly connected with a rotating seat 3, the top of the base 1 is arranged at a position below the rotating seat 3 and is provided with an annular limiting groove 4, the bottom of the rotating seat 3 is fixedly connected with an annular limiting block 5, the annular limiting block 5 is movably embedded into the annular limiting groove 4, the bottom of the rotating seat 3 is attached to the top of the base 1, the rotating seat 3 and the base 1 are in sliding connection through the annular limiting block 5 and the annular limiting groove 4, the top of the rotating seat 3 is symmetrically provided with a positioning groove 6, the top of the rotating seat 3 is fixedly provided with an installation disc 7, the bottom of the installation disc 7 is fixedly provided with a positioning column 8, the edge of the installation disc 7 is fixedly provided with a locking bolt 9 along the circumference direction, the diameters of the positioning column 8 and the positioning groove 6 are the same, the positioning column 8 is inserted into the inside of the positioning groove 6, the installation disc 7 and the mounting disc is fixedly provided with a large arm, the large arm is connected with a small arm 12, the large arm 12 is connected with a motor 12, the large arm 12 is connected between the small arm 12 is connected with a small arm 12, the positioning and righting effect on the installation disc 7 is achieved through the matching use of the positioning groove 6 and the positioning column 8, the locking bolt 9 can be aligned without manually adjusting the position, the installation disc 7 and the rotating seat 3 are mutually fixed, the rotating motor 2 can drive the rotating seat 3 and the installation disc 7 to rotate, the horizontal position and the angle of the upper half part of the manipulator can be further adjusted, the installation and disassembly mode is simple and convenient, the upper half part and the bottom part of the manipulator can be mutually separated, when the manipulator is damaged and needs to be overhauled or replaced, the upper half part of the manipulator can be disassembled, the bottom part of the manipulator still keeps an available state, the part needing to be disassembled during overhauling is reduced, unnecessary loss during replacement is reduced, and meanwhile, the rotating seat 3 is limited and guided through the matching use of the annular limiting groove 4 and the annular limiting limit block 5, so that the rotating seat 3 keeps stable during rotation;

one end of the adjusting block 16 is fixedly connected with a fixing cylinder 17, a circular mounting groove 18 is formed in the middle of one end of the fixing cylinder 17, extending grooves 19 are symmetrically formed in positions, located on two sides of the circular mounting groove 18, of one end of the fixing cylinder 17, mounting seats 20 are embedded into the circular mounting groove 18, protruding blocks 21 are symmetrically and fixedly connected to two ends of the mounting seats 20, inner hexagonal bolts 22 are fixedly mounted in the middle of the protruding blocks 21, nozzles 23 are fixedly connected to one ends of the mounting seats 20, the diameters of the circular mounting groove 18 and the mounting seats 20 are the same, the two protruding blocks 21 are embedded into the two extending grooves 19 respectively, the mounting seats 20 and the fixing cylinder 17 are fixedly connected through the inner hexagonal bolts 22, the mounting seats 20 and the fixing cylinder 17 are matched with the extending grooves 18 and the extending grooves 19, the mounting seats 20 and the nozzles 23 are positioned, the mounting seats 20 and the protruding blocks 21 are fixed through the inner hexagonal bolts 22, the mounting seats 20 and the nozzles 23 are fixed to the end portions of a manipulator, the mounting seats 20 and the nozzles 23 are simple and convenient to install and disassemble, and disassemble when the nozzles 23 are blocked or damaged, and the overhaul and replacement are more convenient;

the external screw thread 24 has been seted up on the surface of fixed cylinder 17, the installation ring cover 25 has been cup jointed to the one end on fixed cylinder 17 surface, the one end fixedly connected with protection casing 26 of installation ring cover 25, the internal screw thread has been seted up in the inside of installation ring cover 25, pass through threaded connection between installation ring cover 25 and the fixed cylinder 17, protection casing 26 covers the outside at shower nozzle 23 all around, use through the cooperation of installation ring cover 25 and external screw thread 24, the effect of fixed mounting has been played to protection casing 26, make protection casing 26 can encircle the outside of parcel at shower nozzle 23, protect in the paint spraying process, make the paint vehicle can outwards fly away, it leads to operational environment dirty to prevent that the paint vehicle from flying away in the air after the blowout, and the paint vehicle is inhaled for a long time and can cause unfavorable influence to staff's health, and the position of protection casing 26 can change along with the position change that installation ring cover 25 cup joints on fixed cylinder 17, utilize the installation ring cover 25 knob distance of advancing to be different to adjust the position of protection casing 26.

The utility model discloses a theory of operation and use flow: firstly, the rotating motor 2 can drive the rotating seat 3 and the mounting disc 7 to rotate, the angle and the position of the horizontal orientation of a manipulator are adjusted, the annular limiting block 5 always slides in the annular limiting groove 4, the rotating seat 3 is limited and guided, the rotating seat 3 cannot shake or shift when rotating, then the large arm driving motor 11 drives the large arm 12 to rotate, the small arm driving motor 13 drives the small arm 14 to rotate, the adjusting motor 15 drives the adjusting block 16 to rotate, the position of the spray head 23 is adjusted, the spray head 23 is aligned to the position of the surface of an automobile needing paint spraying, the protective cover 26 is taken, the mounting ring sleeve 25 is sleeved on the outer side of the fixed cylinder 17, the ring sleeve 25 is mounted on a knob, the mounting ring sleeve 25 is fixed on the surface of the fixed cylinder 17 by utilizing threads, the protective cover 26 surrounds the outer side of the spray head 23, paint is sprayed on the surface of the automobile by the spray head 23, and the protective cover 26 plays a role of intercepting protection, so that the paint cannot scatter to the outer side;

if the upper half part of the manipulator is damaged and needs to be overhauled or replaced, the locking bolt 9 is screwed, the fixing of the installation disc 7 is loosened, the installation disc 7 and the upper half part of the manipulator are directly taken down, the bottom of the manipulator can still be reserved for use, after the overhauling is completed or a new upper half part of the manipulator is taken, the installation disc 7 is placed at the top of the rotating seat 3, the positioning column 8 is inserted into the positioning groove 6, the locking bolt 9 is screwed down, the installation disc 7 is fixed, the upper half part and the bottom of the manipulator can be mutually fixed, if the spray head 23 is damaged, the hexagon socket head bolt 22 is screwed, the installation seat 20 and the spray head 23 are taken down, a new spray head 23 is taken, the installation seat 20 is embedded into the circular installation groove 18, the lug 21 is arranged in the extension groove 19, the hexagon socket head bolt 22 is screwed down, the installation seat 20 and the lug 21 are fixed, and the spray head 23 is fixed at the end part of the manipulator.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides an automatic manipulator based on car surface sprays paint, includes base (1), its characterized in that: a rotating motor (2) is fixedly arranged in the base (1), the output shaft of the rotating motor (2) is fixedly connected with a rotating seat (3), an annular limiting groove (4) is arranged at the position of the top of the base (1) below the rotating seat (3), the bottom end of the rotating seat (3) is fixedly connected with an annular limiting block (5), the top of the rotating seat (3) is symmetrically provided with positioning grooves (6), a mounting disc (7) is fixedly arranged at the top of the rotating seat (3), the bottom end of the mounting disc (7) is symmetrically and fixedly provided with positioning columns (8), the edge part of the mounting disc (7) is fixedly provided with locking bolts (9) at equal intervals along the circumferential direction, the top end of the mounting disc (7) is fixedly provided with a fixed seat (10), one end of the fixed seat (10) is fixedly provided with a large arm driving motor (11), the output shaft of the large arm driving motor (11) is fixedly connected with a large arm (12), a small arm driving motor (13) is fixedly arranged at one end of the top of the large arm (12), an output shaft of the small arm driving motor (13) is fixedly connected with a small arm (14), an adjusting motor (15) is fixedly arranged at the edge part of one end of the small arm (14), an output shaft of the adjusting motor (15) is fixedly connected with an adjusting block (16);

the one end fixedly connected with fixation cylinder (17) of regulating block (16), circular mounting groove (18) have been seted up at the one end middle part of fixation cylinder (17), the one end of fixation cylinder (17) is located circular mounting groove (18) both sides position department symmetry and has seted up extending groove (19), mount pad (20) are installed in the inside embedding of circular mounting groove (18), the both ends symmetry fixedly connected with lug (21) of mount pad (20), the middle part fixed mounting of lug (21) has hexagon socket head cap screw (22), the one end fixedly connected with shower nozzle (23) of mount pad (20).

2. The automatic manipulator for spraying paint on the surface of the automobile according to claim 1, wherein the annular limiting block (5) is movably embedded into the annular limiting groove (4), the bottom end of the rotating seat (3) is attached to the top end of the base (1), and the rotating seat (3) and the base (1) are in fit sliding connection through the annular limiting block (5) and the annular limiting groove (4).

3. The automatic mechanical arm for painting on the surface of the automobile according to claim 1, wherein the diameter of the positioning column (8) is the same as that of the positioning groove (6), the positioning column (8) is inserted into the positioning groove (6), and the mounting disc (7) and the rotating seat (3) are fixedly connected through a locking bolt (9).

4. The robot arm for painting on the surface of a vehicle according to claim 1, characterized in that the large arm (12) is rotatably connected to the fixed base (10), the small arm (14) is rotatably connected to the large arm (12), and the adjusting block (16) is rotatably connected to the small arm (14).

5. The automatic manipulator based on automobile surface painting is characterized in that the diameters of the circular mounting groove (18) and the mounting seat (20) are the same, the two lugs (21) are respectively embedded into the two extension grooves (19), and the mounting seat (20) is fixedly connected with the fixing cylinder (17) through the hexagon socket head cap screw (22).

6. The automatic mechanical arm for painting on the surface of the automobile according to claim 1, wherein the surface of the fixed cylinder (17) is provided with an external thread (24), one end of the surface of the fixed cylinder (17) is sleeved with a mounting ring sleeve (25), and one end of the mounting ring sleeve (25) is fixedly connected with a protective cover (26).

7. The robot arm for painting on the surface of an automobile according to claim 6, wherein the mounting ring (25) is internally threaded, the mounting ring (25) is connected with the fixed cylinder (17) through threads, and the protective cover (26) covers the outer side of the spray head (23).